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2014 Honda CR-V

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2014 Honda CR-V do not stand out strongly from the model-year median of 400.5.

About this comparison →

When problems were reported

Mileage at the reported incident

396 reports with mileage · 191 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine. Review the 190 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 77 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 68 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

36 crash reports7 fire reports22 injury reports

What owners actually said

587 reports
2,000 miles · Feb 5, 2014
Wheels

TL* THE CONTACT OWNS A 2014 HONDA CR-V. THE CONTACT STATED THAT WHILE DRIVING ABOVE 65 MPH, THE VEHICLE WOULD VIBRATE ABNORMALLY. THE VEHICLE WAS TAKEN TO A DEALER, WHO DIAGNOSED THAT ALL FOUR WHEELS NEEDED TO BE BALANCED. THE VEHICLE WAS REPAIRED HOWEVER, THE FAILURE RECURRED. THE MECHANIC THEN PERFORMED A DYNAMIC BALANCE TO RE…

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TL* THE CONTACT OWNS A 2014 HONDA CR-V. THE CONTACT STATED THAT WHILE DRIVING ABOVE 65 MPH, THE VEHICLE WOULD VIBRATE ABNORMALLY. THE VEHICLE WAS TAKEN TO A DEALER, WHO DIAGNOSED THAT ALL FOUR WHEELS NEEDED TO BE BALANCED. THE VEHICLE WAS REPAIRED HOWEVER, THE FAILURE RECURRED. THE MECHANIC THEN PERFORMED A DYNAMIC BALANCE TO REPAIR THE FAILURE. THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 2,000.

NHTSA ODI #10563091

700 miles · Feb 5, 2014
TiresWheels

TPMS LIGHT ILLUMINATES APPROXIMATELY EVERY 700 MILES. TIRE PRESSURE WAS CHECKED AND FOUND TO BE NORMAL EACH TIME. CAR HAS 3400 MILES NOW AND LIGHT HAS ILLUMINATED 4 TIMES AND EACH TIME TIRE PRESSURE WAS FOUND TO BE NORMAL. THE LAST TWO OCCURRENCES WERE ON WET ROAD SURFACES WITH PUDDLING (MAY BE A FACTOR?). *TR

NHTSA ODI #10563039

100 miles · Feb 4, 2014
Tires

OUR TIRE PRESSURE WARNING LIGHT HAS BEEN ON SINCE WE PURCHASED (SEPT 2013) THE VEHICLE. IT CAME ON AS WE LEFT THE DEALER SHIP. WE HAVE HAD IT IN THE HONDA DEALERSHIPS SERVICE DEPT 3 TIMES IN OAKLAND AND EACH TIME THEY RESET IT AND TELL US "HONDA IS AWARE OF THE ISSUE" AND IT IS A "SOFTWARE ISSUE" THAT IS BEING ADDRESSED. WE W…

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OUR TIRE PRESSURE WARNING LIGHT HAS BEEN ON SINCE WE PURCHASED (SEPT 2013) THE VEHICLE. IT CAME ON AS WE LEFT THE DEALER SHIP. WE HAVE HAD IT IN THE HONDA DEALERSHIPS SERVICE DEPT 3 TIMES IN OAKLAND AND EACH TIME THEY RESET IT AND TELL US "HONDA IS AWARE OF THE ISSUE" AND IT IS A "SOFTWARE ISSUE" THAT IS BEING ADDRESSED. WE WERE TOLD WE WOULD GET A RECALL NOTICE AFTER THE FIRST OF THIS YEAR (2014). HONDA IS NOT DISCLOSING THE SAFETY ISSUE OF A PRODUCT THEY HAVE LABELED AS A SAFETY FEATURE. THE INTERNET SHOWS PAGES OF THE SAME ISSUE AND COMPLAINT. HONDA NEEDS TO MAKE THIS A HIGHER PRIORITY OR LAW SUITS WILL BE NEXT. WE ARE CURRENTLY WAITING STILL, NOT FEELING SO SAFE. *TR

NHTSA ODI #10562809

850 miles · Feb 3, 2014
Electrical SystemWheels

I BOUGHT MY 2014 HONDA CR-V DIRECTLY FROM CONTINENTAL GROUP ANCHORAGE ALASKA, AROUND NOVEMBER 2013, THIS IS A BRAND NEW CAR, ON JANUARY 2014 THE TIRE LOW PRESSURE LIGHT WENT ON I TOOK IT TO THE DEALER AND THEY SAID BECAUSE OF THE COLD WEATHER THEY NEEDED TO ADJUST THE PRESSURE AND NOTHING IS WRONG, AROUND 2 WEEKS LATER THE LIGH…

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I BOUGHT MY 2014 HONDA CR-V DIRECTLY FROM CONTINENTAL GROUP ANCHORAGE ALASKA, AROUND NOVEMBER 2013, THIS IS A BRAND NEW CAR, ON JANUARY 2014 THE TIRE LOW PRESSURE LIGHT WENT ON I TOOK IT TO THE DEALER AND THEY SAID BECAUSE OF THE COLD WEATHER THEY NEEDED TO ADJUST THE PRESSURE AND NOTHING IS WRONG, AROUND 2 WEEKS LATER THE LIGHT WENT ON AGAIN AND I TOOK IT TO THE DEALER AGAIN THEY SAID THE PRESSURE WAS NORMAL AND WHEN I INSISTED THERE IS SOMETHING WRONG THEY SAID THERE IS A MANUFACTURE ISSUE AND HONDA IS AWARE OF THAT, I THINK THIS IS A SERIOUS ISSUE, WHY AS A CUSTOMER I WEREN'T INFORMED ABOUT THAT FROM THE BEGINNING , ALSO CAN'T JUST IGNORE THE LIGHT HOW TO KNOW IF THERE WERE REALLY AN ISSUE WITH THE TIRES, I THINK THIS IS REALLY MISLEADING AND FRUSTRATING FOR A CUSTOMER WHO DECIDED TO GO AND BUY A NEW CAR AND A BRAND SUPPOSED TO BE ONE OF THE SAFEST CARS AVAILABLE. *TR

NHTSA ODI #10562799

Mileage unknown · Feb 2, 2014
Electrical System

I PURCHASED THE CAR IN NOVEMBER, 2013. SINCE DECEMBER, WHILE DRIVING ON THE FREEWAY, THE LOW PRESSURE SENSOR LIGHT FOR THE TIRES KEEPS COMING ON (THE SENSOR HAS COME ON OVER TEN TIMES). THIS HAS NOW HAPPENED ON THREE DIFFERENT TRIPS BETWEEN SOUTHERN AND NORTHERN CALIFORNIA AND IT SEEMS TO COME ON ABOUT EVERY 200 MILES. I HAVE…

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I PURCHASED THE CAR IN NOVEMBER, 2013. SINCE DECEMBER, WHILE DRIVING ON THE FREEWAY, THE LOW PRESSURE SENSOR LIGHT FOR THE TIRES KEEPS COMING ON (THE SENSOR HAS COME ON OVER TEN TIMES). THIS HAS NOW HAPPENED ON THREE DIFFERENT TRIPS BETWEEN SOUTHERN AND NORTHERN CALIFORNIA AND IT SEEMS TO COME ON ABOUT EVERY 200 MILES. I HAVE GOTTEN OFF THE FREEWAY AND HAD THE TIRES CHECKED AND THEY ARE ALL OK. I HAVE TAKEN THE CAR BACK TO THE DEALER THREE TIMES AND THEY TELL ME THAT HONDA IS AWARE OF THE PROBLEM. I PURCHASED A HONDA FOR ITS SAFETY RATING. THIS IS A SERIOUS SAFETY ISSUE AS I WAS TOLD BY THE DEALER TO "IGNORE THE SENSOR LIGHT" UNTIL THEY GET THIS FIXED. WHAT IF THE TIRE PRESSURE REALLY IS LOW? HONDA NEEDS TO MAKE THE FIX FOR THIS SITUATION A PRIORITY!!! *TR

NHTSA ODI #10562573

38 miles · Jan 30, 2014
Tires

I BOUGHT MY NEW 2014 HONDA CRV DIRECT FROM DEALER. AFTER THREE DAYS I BROUGHT BACK THE CRV BECAUSE THE TIRE PRESSURE LIGHT WENT ON. I BROUGHT IT BACK TO DEALER AND SAID IT WAS BECAUSE OF THE COLD WEATHER.. THEY RESET THE GUIDE. OK FOR THE NEXT TWO DAYS, THEN IT WENT BACK ON AGAIN. I BROUGHT IT BACK AND WAS TOLD THAT HONDA WAS A…

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I BOUGHT MY NEW 2014 HONDA CRV DIRECT FROM DEALER. AFTER THREE DAYS I BROUGHT BACK THE CRV BECAUSE THE TIRE PRESSURE LIGHT WENT ON. I BROUGHT IT BACK TO DEALER AND SAID IT WAS BECAUSE OF THE COLD WEATHER.. THEY RESET THE GUIDE. OK FOR THE NEXT TWO DAYS, THEN IT WENT BACK ON AGAIN. I BROUGHT IT BACK AND WAS TOLD THAT HONDA WAS AWARE OF THE PROBLEM AND THAT THEY WERE WORKING ON A FIX... THAT WAS BACK IN DECEMBER!!! THIS IS A BRAND NEW 2014!!! I ASKED THE SERVICE MAN TO WRITE THAT DOWN FOR ME, SO I HAVE IT ON RECORD. AS OF TODAY, JANUARY 30TH, MY LIGHT REMAINS ON. I WOULD LIKE TO ADD, THAT I HAD A FLAT TIRE AND WAS STUCK ON THE ROAD AT NIGHT...BECAUSE I DIDN'T PAY ATTENTION TO THE TIRE LIGHT ON MY DASHBOARD!!!!!!! I WANT THIS FIXED! I THOUGHT I WAS BUYING A SAFE RELIABLE CAR ..HONDA HAS A GOOD REPUTATION, ... SOMEONE DROPPED THE BALL, AND THE AMERICAN CONSUMER IS PAYING THE PRICE!!! PLS... PLS FIX THIS PROBLEM. MAY NOT SEEM LIKE A TERRIBLE THING, BUT I DIDN'T PAY $30,000 FOR A SLIGHT MISTAKE. *TR

NHTSA ODI #10562219

600 miles · Jan 28, 2014
Tires

LOW PRESSURE LIGHT KEEPS COMING ON EVERY 300-600 MILES EVEN THOUGH TIRE PRESSURE IS FINE LIGHT CAME ON AT FOLLOWING INTERVALS 600 MILES , ABOUT 11/1/13, TOOK TO DEALER, ALL TIRE PRESSURE OK (OVER 30 PSI, USUALLY 32 PSI) 1200 MILES, ABOUT 11/15/13, TOOK TO DEALER, ALL TIRE PRESSURE OK 1800 MILES, ON 12/12/13, TOOK TO DISCOUNT…

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LOW PRESSURE LIGHT KEEPS COMING ON EVERY 300-600 MILES EVEN THOUGH TIRE PRESSURE IS FINE LIGHT CAME ON AT FOLLOWING INTERVALS 600 MILES , ABOUT 11/1/13, TOOK TO DEALER, ALL TIRE PRESSURE OK (OVER 30 PSI, USUALLY 32 PSI) 1200 MILES, ABOUT 11/15/13, TOOK TO DEALER, ALL TIRE PRESSURE OK 1800 MILES, ON 12/12/13, TOOK TO DISCOUNT TIRE, ALL TIRE PRESSURE OK 2657 MILES 12/28/13, TOOK TO DISCOUNT TIRE, ALL TIRE PRESSURE OK 3403 MILES 1/16/14,TOOK TO DISCOUNT TIRE, ALL TIRE PRESSURE OK 4021 MILES 1/27/14, MANUALLY CHECKED TIRES, ALL PRESSURE OVER 30 PSI EVENTUALLY PEOPLE WILL SIMPLY START IGNORING THIS LIGHT. CONTACTED HONDA WITHOUT RESOLUTION, "THEY STATE THAT THEY ARE WORKING THE ISSUE", CLOSED MY CASE. COMMON ISSUE AMONG 2014 CR-V OWNERS IF ONE CHECKS FORUMS. *TR

NHTSA ODI #10561752

7,500 miles · Jan 23, 2014
EnginePower TrainSteering

I BOUGHT AT 2014 CRV END OF SEPT/OCT OF 2013. UPON THE FIRST SNOW FALL I DROVE THE VEHICLE AND HAD IMMEDIATE PROBLEMS. THE CAR WAS NOT GETTING ANY TRACTION, IT WAS SLIDING AROUND GOING DOWN HILLS AND UPON TRYING TO DRIVE UP HILLS IT WOULD STOP WITHOUT EVEN TRYING TO GO UP. IT WOULD STOP AND WHEELS WOULD SPIN, THE REAR END SPUN T…

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I BOUGHT AT 2014 CRV END OF SEPT/OCT OF 2013. UPON THE FIRST SNOW FALL I DROVE THE VEHICLE AND HAD IMMEDIATE PROBLEMS. THE CAR WAS NOT GETTING ANY TRACTION, IT WAS SLIDING AROUND GOING DOWN HILLS AND UPON TRYING TO DRIVE UP HILLS IT WOULD STOP WITHOUT EVEN TRYING TO GO UP. IT WOULD STOP AND WHEELS WOULD SPIN, THE REAR END SPUN TO THE SIDE AND I COULD NOT GET ANYWHERE. THE AMBER AWD LIGHTS CAME ON AND FLASHED, COMBINATION OF BOTH SCENARIOS. I FINALLY GOT IT INTO THE DEALERSHIP AS THE PROBLEM GOT WORSE. THE REAR DIFFERENTIAL HAS BEEN DEEMED DEFECTIVE (OVERHEATING ISSUE TO POINT OF ALMOST GLOWING AND FLUID OVERHEATED). THE OTHER PROBLEM I HAVE HAD IS THAT IF THE CAR WAS PUT INTO 1ST OR 2ND GEAR TO AID SLOWING DOWN ON A HILL, EVEN FROM A STOPPED POSITION, IT WOULD NOT RESPOND. THE CAR SPED UP GOING DOWN THE HILL IN FIRST GEAR TO APPROXIMATELY 40MPH EVEN WITH THE BRAKE ON, WHICH WOULD NOT ENGAGE AND THE ANTI-LOCK BRAKES WERE ENGAGING AND NOT EVEN TRYING TO STOP THE VEHICLE. THE CAR BEHAVED THE SAME EVEN IF ON FLAT GROUND THAT HAD EVEN A DUSTING OF SNOW OR EVEN A LITTLE GRAVEL. THE DEALERSHIP GAVE ME A COURTESY 2014 SAME YEAR AS MINE, IT DROVE MUCH BETTER AND MUCH SAFER THAN MINE PERFORMED AFTER THE FIRST 2 DAYS. I FEEL THE CAR HAS MORE ISSUES THAN JUST THE DIFFERENTIAL AND IS A MAJOR SAFETY HAZARD AS THE LAST 1-2 WEEKS THE CAR HAS HAD NO CONTROL IN ANYTHING OTHER THAN DRY ROADS. IT HAS ALMOST WRECKED MORE THAN ONCE DUE TO THESE ISSUES. THIS VEHICLE IS 3.5 MONTHS OLD AND HAD UNDER 10,000 MILES ON IT AND ALL OF THIS HAS GONE WRONG SINCE THE BEGINNING. *TR

NHTSA ODI #10561123

75 miles · Jan 14, 2014
TiresWheels

THE TIRE PRESSURE MONITORING SENSOR IS CONSTANTLY APPEARING ON THE DASHBOARD. THE CAR HAS LESS THEN 1,000 MILES AND THE DASHBOARD TPMS HAS COME ON OVER A DOZEN TIMES. I HAVE HAD THE CAR TIRES CHECKED FIVE TIMES AND THE PRESSURE IS FINE. THERE IS SOMETHING WRONG WITH THE TPMS SYSTEM. I HAVE CALLED HONDA CUSTOMER SERVICES…

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THE TIRE PRESSURE MONITORING SENSOR IS CONSTANTLY APPEARING ON THE DASHBOARD. THE CAR HAS LESS THEN 1,000 MILES AND THE DASHBOARD TPMS HAS COME ON OVER A DOZEN TIMES. I HAVE HAD THE CAR TIRES CHECKED FIVE TIMES AND THE PRESSURE IS FINE. THERE IS SOMETHING WRONG WITH THE TPMS SYSTEM. I HAVE CALLED HONDA CUSTOMER SERVICES AND HAVE BEEN TOLD BY A CASE MANAGER THAT THERE IS SOMETHING WRONG AND THE ENGINEERS ARE WORKING ON A SOFTWARE FIX. NO TIME FOR THIS FIX HAS BEEN ADVERTISED. IT IS VERY DISCONCERTING TO BE DRIVING WITH THIS LIGHT ON AND NOT KNOWING WHETHER IT'S A TRUE TIRE PRESSURE ISSUE. I HOPE THAT THIS IS RESOLVED QUICKLY. *TR

NHTSA ODI #10559980

3,000 miles · Jan 14, 2014
Tires

TL* THE CONTACT OWNS A 2014 HONDA CR-V. THE CONTACT STATED THAT THE TPMS WAS CAUSING THE TIRE PRESSURE WARNING LIGHT TO ILLUMINATE RECURRINGLY. THE CONTACT TOOK THE VEHICLE TO THE DEALER, WHO MADE AN ADJUSTMENT TO THE TPMS BUT DID NOT REMEDY THE ISSUE. THE CONTACT CALLED THE MANUFACTURER AND THE MANUFACTURER STATED THEY WOULD L…

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TL* THE CONTACT OWNS A 2014 HONDA CR-V. THE CONTACT STATED THAT THE TPMS WAS CAUSING THE TIRE PRESSURE WARNING LIGHT TO ILLUMINATE RECURRINGLY. THE CONTACT TOOK THE VEHICLE TO THE DEALER, WHO MADE AN ADJUSTMENT TO THE TPMS BUT DID NOT REMEDY THE ISSUE. THE CONTACT CALLED THE MANUFACTURER AND THE MANUFACTURER STATED THEY WOULD LOOK INTO IT. THE FAILURE MILEAGE WAS 3,000.

NHTSA ODI #10559823

Official recalls

1

23V858000 · Fuel System, Gasoline:delivery:fuel Pump

Dec 18, 2023

Honda (American Honda Motor Co.) is recalling certain 2013-2023 Honda Accord, Civic Coupe, Civic Sedan, Civic Hatchback, Civic Type R, CR-V, HR-V, Ridgeline, Odyssey, Acura ILX, MDX, MDX Hybrid, RDX, RLX, TLX, 2019-2022 Honda Insight, Passport, 2020 Honda CR-V Hybrid, 2018-2019 Honda Clarity PHEV, Fit, and 2015-2020 Honda Accord Hybrid, Pilot, Acura NSX vehicles. The fuel pump inside the fuel tank may fail.

Consequence & remedy

Consequence: Fuel pump failure can cause an engine stall while driving, increasing the risk of a crash.

Remedy: Dealers will replace the fuel pump module, free of charge. Owner letters were mailed September 6, 2024. Owners may contact Honda customer service at 1-888-234-2138. Honda's numbers for this recall are KGC and KGD. This recall is an expansion of NHTSA recall numbers 21V-215 and 20V-314.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA21002 · Desiccated Air Bag Inflator Rupture

Opened Sep 17, 2021 · No close date supplied

Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Additional source detail variants (2)

Air Bags:frontal:driver Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

EA19001 · Electrical Overstress

Opened Apr 19, 2019 · Closed Sep 19, 2024

Status: closed (inferred from source dates) · Air Bags: Air Bag/restraint Control Module

The Office of Defects Investigation (ODI) opened this investigation to determine if the failure of airbags to deploy during severe crashes, in certain vehicles, was the result of a safety related defect.  During the investigation a complex failure was studied that can result in non-deployment of subject vehicle air bags and other restraint system devices in severe crash events. The subject vehicles may be equipped with an airbag control unit (ACU) for the supplemental restraint system (SRS) Electronic Control Unit (ECU) manufactured by ZF-TRW.  The ECU receives signals from crash sensors mounted in the vehicle and deploys the vehicle air bags and seat belt pretensioners in accordance with manufacturer design specifications.  The ECU in the subject vehicles contains a model DS84 application-specific integrated circuit (ASIC) which controls the communication of the crash sensor signal, firing commands (i.e., when to deploy the airbag(s) and/or pretensioners), and fault information (e.g., diagnostic trouble codes). In September 2016, FCA announced recall 16V-668 for certain model year (MY) 2010 to 2014 Chrysler, Dodge and Jeep products manufactured with the subject ZF-TRW ACU.  In this recall, FCA discussed an EOS condition that resulted in a failure of the subject DS84 ASIC, which caused air bag non-deployment.  FCA noted that the defect condition had only been observed in vehicles equipped with sensor harnessing routed across the front of the vehicle.  Other FCA vehicles that also used the subject ACU, but were not equipped with cross-car harnessing, had not experienced EOS failures, despite similar time in service. During the course of this investigation, ODI sent two separate Information Request (IR) letters to six vehicle manufactures (including FCA, Hyundai, Honda, Kia, Mitsubishi, and Toyota) and one IR letter to ZF-TRW.  These IR letters resulted in ODI receiving comprehensive data from these manufacturers and suppliers. Studies of this data found that the DS84 ASIC does not have sufficient protection against negative electrical transients or electrical overstress (“EOS”) that can be generated in certain severe crashes.  An electrical transient occurs when the electrical power supplied to a circuit changes momentarily over a short duration of time.   In these severe crash cases, the crash sensors and other powered wiring can be damaged and short circuited so as to create a negative electrical transient of sufficient intensity and duration (that are outside the vehicle manufacturer's specification) to damage the ASIC before the restraint device deployment signal is received by the SRS ECU.  This damaged signal can lead to incomplete or nondeployment of the air bags and/or pretensioners.  Airbag non-deployment and/or lack of pretensioner operation can increase the risk or severity of injury in a crash.A total of 8 fatalities and 14 injuries were associated with known EOS events. The common element in all investigated manufacturers vehicles is the SRS ECU containing a DS84 ASIC manufactured by ZF-TRW.  The risk associated with the ASIC is equally shared among all OEMS involved in the investigation.  The actual real-world risk can be mitigated by other factors which were assessed by ODI during this investigation. The first mitigating factor involves protections built into the ACU design which protect the DS84 ASIC from damage.  There are multiple strategies and levels of protection employed by different OEMs that provide effective EOS mitigation.  The two most common strategies at the ACU level are circuit protection diodes on the remote senor signal lines, and current limiting resistors that protect critical components. The second mitigating factor is found at the vehicle level and involves the location and routing of the wires leading from the crash sensors to the SRS ECU.  If the wires are well protected in a crash and are not routed with other power wires carrying large currents, the risk for an EOS event is significantly reduced or eliminated. These design specific factors combine to produce a spectrum of risk for the vehicles equipped with ACUs using the DS84 ASIC.  Given the many of years of field exposure, it is possible to divide the subject population into two groups; vehicles which have experienced EOS events, and vehicles which have not experienced EOS field events. Four of the six OEMs involved in this investigation have experienced EOS field events on at least one of their models equipped with a DS84 ASIC.  All vehicle models (including the Toyota models identified in the Failure Report Summary of the opening resume for this investigation) with field events have been recalled.  In an abundance of caution, ODI kept this investigation open five years to monitor field performance and did not identify any field events on vehicles not included in existing safety recalls. Given the spectrum of risk identified in this investigation and that all vehicles with a demonstrated unreasonable risk have been recalled, ODI is closing this investigation. ODI is closing this investigation with the following manufacturer safety recalls: 16V-668, 18E-043, 18V-137, 18V-363, and 20V-024.  With the recall actions taken by the subject vehicle and equipment manufacturers, this investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exists on other model or model year vehicles outside of the recall scopes. The agency reserves the right to take further action if warranted by the circumstances.

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