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2014 Honda CR-V

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2014 Honda CR-V do not stand out strongly from the model-year median of 400.5.

About this comparison →

When problems were reported

Mileage at the reported incident

396 reports with mileage · 191 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine. Review the 190 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 77 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 68 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

36 crash reports7 fire reports22 injury reports

What owners actually said

587 reports
763 miles · Mar 23, 2014
Electrical SystemTires

TPMS LIGHT IS ON AGAIN FOR ABOUT THE 5TH OR 6TH TIME SINCE I PURCHASED THE VEHICLE 3 WEEKS AGO. HAVE ATTEMPTED TO RESET PER THE VEHICLES MANUAL, PUT CAR IN PARK, TURN ON, PUSH THE TPMS BUTTON, WILL FLASH TWICE AND THEN DRIVE FOR 30 MINUTES AT A SPEED OF BETWEEN 30 AND 60 MPH. I DID THIS AND APPARENTLY THE VEHICLE STILL DID NOT…

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TPMS LIGHT IS ON AGAIN FOR ABOUT THE 5TH OR 6TH TIME SINCE I PURCHASED THE VEHICLE 3 WEEKS AGO. HAVE ATTEMPTED TO RESET PER THE VEHICLES MANUAL, PUT CAR IN PARK, TURN ON, PUSH THE TPMS BUTTON, WILL FLASH TWICE AND THEN DRIVE FOR 30 MINUTES AT A SPEED OF BETWEEN 30 AND 60 MPH. I DID THIS AND APPARENTLY THE VEHICLE STILL DID NOT CALIBRATE. NEW CAR, TOTALLY FRUSTRATED ESPECIALLY TO SEE THAT THERE ARE SO MANY COMPLAINTS REGARDING THIS ISSUE. I WILL TAKE TO DEALER AGAIN TOMORROW MORNING. *TR

NHTSA ODI #10574247

1,399 miles · Mar 13, 2014
Electronic Stability Control (esc)

I STOPPED THE CAR BUT THE CAR KEPT GOING OUT INTO TRAFFIC. LATER THAT DAY, I PRESSED THE BRAKES AND HAD TO STAND UP ON THE BRAKES TRYING TO STOP THE CAR AND THE CAR KEPT MOVING. CAR IN FRONT OF ME HAD TO GET OUT OF MY WAY. THE CAR BEHIND ME HAD NO PROBLEM STOPPING. IN ADDITION TO THAT TIRE PRESSURE INDICATOR CONSTANTLY COM…

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I STOPPED THE CAR BUT THE CAR KEPT GOING OUT INTO TRAFFIC. LATER THAT DAY, I PRESSED THE BRAKES AND HAD TO STAND UP ON THE BRAKES TRYING TO STOP THE CAR AND THE CAR KEPT MOVING. CAR IN FRONT OF ME HAD TO GET OUT OF MY WAY. THE CAR BEHIND ME HAD NO PROBLEM STOPPING. IN ADDITION TO THAT TIRE PRESSURE INDICATOR CONSTANTLY COMES ON. NOT A GOOD DESIGN OR VEHICLE. WASTED MY MONEY. VEHICLE WAS RECOMMENDED BY MY INSURANCE COMPANY AS BEING SAFE. I DON'T SEE IT. HELP. *TR

NHTSA ODI #10569110

50 miles · Mar 13, 2014
TiresWheels

THE DAY AFTER PURCHASE, THE TPMS (TIRE PRESSURE MONITORING SYSTEM) WARNING LIGHT CAME ON INDICATING A LOW TIRE PRESSURE CONDITION. I CHECKED THE TIRE PRESSURE, AND RECALIBRATED THE SYSTEM PER THE OWNERS MANUAL (TIRE PRESSURE WAS HIGH FROM THE DEALER (@37PSI), AND WAS RESET TO THE 30PSI FACTORY SPEC). THE LIGHT ACTIVATED AGAIN …

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THE DAY AFTER PURCHASE, THE TPMS (TIRE PRESSURE MONITORING SYSTEM) WARNING LIGHT CAME ON INDICATING A LOW TIRE PRESSURE CONDITION. I CHECKED THE TIRE PRESSURE, AND RECALIBRATED THE SYSTEM PER THE OWNERS MANUAL (TIRE PRESSURE WAS HIGH FROM THE DEALER (@37PSI), AND WAS RESET TO THE 30PSI FACTORY SPEC). THE LIGHT ACTIVATED AGAIN WITHIN SEVERAL DAYS. I TOOK THE VEHICLE TO THE DEALER, AND THEY BASICALLY DID THE SAME - TIRE PRESSURE CHECK AND SYSTEM CALIBRATION. WE HAVE HAD THIS ISSUE NOW FOR 6 MONTHS. AFTER EACH SYSTEM CALIBRATION AND RESET, THE LIGHT WILL AGAIN ACTIVATE ANYWHERE FROM 1 DAY TO APPROXIMATELY 10 DAYS - EACH TIME THE TIRE PRESSURE HAS BEEN WITHIN THE FACTORY SPECIFICATION. THE VEHICLE HAS BEEN TO THE DEALER ABOUT SIX TIMES FOR THIS ISSUE, WITH NO FIX. (WE WERE TOLD HONDA WILL HAVE A FIX BY FEBRUARY, 2014). . THE (DEALER) SERVICE ADVISOR MANAGER CAN'T GIVE US ANY DEFINITIVE ANSWER ON THE PROBLEM, OR SOLVING THE PROBLEM. MY UNDERSTANDING IS THE LOW TIRE PRESSURE MONITORING SYSTEM IS A SAFETY MANDATED FEATURE, AND THIS IS AN ISSUE WITH MOST 2014 HONDA CR-V'S. *TR

NHTSA ODI #10568949

250 miles · Feb 26, 2014
Electrical SystemTires

HAVE OWNED MY HONDA CRV 2014 FOR 2 MONTHS AND THE LOW TIRE PRESSURE WARNING LIGHT HAS COME ON 3 TIMES. DEALER DOES NOT ADMIT A PROBLEM WITH THE CAR BUT DOES NOT PERMANENTLY CORRECT THE PROBLEM EITHER. HAS HONDA ACKNOWLEDGED A PROBLEM HERE? I SEE MANY OTHER OWNERS HAVE THE SAME PROBLEM. SOME BODY MAKE HONDA FIX THE PROBLEM!!!…

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HAVE OWNED MY HONDA CRV 2014 FOR 2 MONTHS AND THE LOW TIRE PRESSURE WARNING LIGHT HAS COME ON 3 TIMES. DEALER DOES NOT ADMIT A PROBLEM WITH THE CAR BUT DOES NOT PERMANENTLY CORRECT THE PROBLEM EITHER. HAS HONDA ACKNOWLEDGED A PROBLEM HERE? I SEE MANY OTHER OWNERS HAVE THE SAME PROBLEM. SOME BODY MAKE HONDA FIX THE PROBLEM!!!! *TR

NHTSA ODI #10566172

3,500 miles · Feb 25, 2014
Electrical SystemEquipment Adaptive/mobilityStructure

MY HONDA CRV WAS BROKEN INTO WHILE ON VACATION IN FLORIDA. I WAS ONLY ABOUT 300 FEET AWAY FROM THE CAR BUT WAS NOT NOTIFIED BY THE ALARM. I CAME BACK TO SEE GLASS ALL OVER THE FLOOR, MY PERSONAL BELONGINGS GONE FROM THE CAR. AS A PREVIOUS OWNER OF A NEWLY PURCHASED HONDA ODYSSEY, I FELT THAT THE CAR HAD ALARM AS THE KEY HAS REMO…

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MY HONDA CRV WAS BROKEN INTO WHILE ON VACATION IN FLORIDA. I WAS ONLY ABOUT 300 FEET AWAY FROM THE CAR BUT WAS NOT NOTIFIED BY THE ALARM. I CAME BACK TO SEE GLASS ALL OVER THE FLOOR, MY PERSONAL BELONGINGS GONE FROM THE CAR. AS A PREVIOUS OWNER OF A NEWLY PURCHASED HONDA ODYSSEY, I FELT THAT THE CAR HAD ALARM AS THE KEY HAS REMOTE LOCK AND AND UNLOCK FUNCTIONS AND THE CAR EVEN SOUNDED A FAMILIAR ARMING SOUND WHEN REMOTELY LOCKED. WHEN I WENT INTO A DEALER IN FLORIDA TO INQUIRE WHY THE ALARM DID NOT WORK, THEY TOLD ME THAT THE CAR HAD PASSIVE ALARM, WHICH MEANS THAT THE ALARM SHOULD SOUND IF THE GLASS IS BROKEN. UPON RETURNING TO NEW YORK, I WENT TO THE DEALER WHERE I PURCHASED THE CAR AND THEY TOLD ME THE CAR HAS NO ALARM, AND THAT THE FAMILIAR SOUND IS JUST TO INDICATE TO ME THAT ALL FOUR DOORS ARE LOCKED! AT NO TIME DURING THE SALES TRANSACTION WAS I TOLD THAT THE CAR HAS NO ALARM OR THAT I NEEDED TO PURCHASE AN ALARM. *TR

NHTSA ODI #10565793

1,000 miles · Feb 21, 2014
Electrical SystemTiresWheels

THE TPMS LIGHT (LOW TIRE PRESSURE WARNING) ON NEW HONDA CR-V (2014) COMES ON WHEN DRIVING AT FREEWAY SPEEDS, WHEN I CHECK THE TIRE PRESSURES, THEY ARE ALL WITHIN THE RECOMMENDED SETTINGS. I HAVE TAKEN THE CAR BACK TO THE DEALER AND THEY HAVE RECALIBRATED THE SYSTEM TWICE. *TR

NHTSA ODI #10565304

Mileage unknown · Feb 19, 2014
Electrical SystemTiresWheels

WE BOUGHT HONDA CR-V 2014 ON OCT 31ST 2013. WITHIN (FIRST) WEEK LOW TIRE PRESSURE LIGHT COMES ON. I THOUGHT DEALERSHIP DIDN'T PERFORM PRE DELIVERY INSPECTION. SO I WENT THERE AND THEY SAYS LOW TIRE PRESSURE LIGHT TRIGGERS DUE TO COLD WEATHER. THEY RESET IT. AFTER FEW DAYS/MILES AGAIN LOW TIRE PRESSURE LIGHT COMES ON (SECOND TIME…

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WE BOUGHT HONDA CR-V 2014 ON OCT 31ST 2013. WITHIN (FIRST) WEEK LOW TIRE PRESSURE LIGHT COMES ON. I THOUGHT DEALERSHIP DIDN'T PERFORM PRE DELIVERY INSPECTION. SO I WENT THERE AND THEY SAYS LOW TIRE PRESSURE LIGHT TRIGGERS DUE TO COLD WEATHER. THEY RESET IT. AFTER FEW DAYS/MILES AGAIN LOW TIRE PRESSURE LIGHT COMES ON (SECOND TIME) AND THEY SAID THIS TIME WE ARE PERFORMING DIFFERENT RESET PROCEDURE. I ASKED FOR $0.00 INVOICE AS THERE ATTEMPT TO FIX THE ISSUE. THEY SAID WE CAN'T GIVE YOU INVOICE IF WE ARE NOT CHARGING YOU. NOW I WAS LIKE IT SHOULD NOT COME ON AGAIN AS THEY PERFORMED DIFFERENT RESET PROCEDURE, BUT IT COMES ON AGAIN (THIRD TIME) AFTER 500 OR 600 MILES. THIS TIME THEY CONTACT AMERICAN HONDA AND PERFORM ANOTHER RESET PROCEDURE AND KEEP CAR WITH THEM FOR A DAY TO INSPECT. THEY ALSO ISSUED $0.00 INVOICE. NOW I THOUGHT IT SHOULD BE FINE, BUT AGAIN I WAS WRONG. IT COMES ON (FORTH TIME). NOW THEY ARE SAYING IT'S "SOFTWARE ISSUE" AND AMERICAN HONDA IS WORKING ON IT. (DEC END OR JAN FIRST WEEK) THEY ALSO SAID HONDA IS REQUESTING TIME FRAME AND IT SHOULD BE DONE BY THE END OF JAN 2014. TODAY IS FEB 19 2014 AND ISSUE IS NOT RESOLVED YET. I TRIED FOLLOW UP MY DEALER AND HONDA MANY TIMES AND THEY ARE KEEP SAYING SAME THING, WE ARE WORKING ON IT. SINCE THE DAY I BOUGHT CAR LOW TIRE PRESSURE LIGHT COMES ON MORE THAN 10 TIMES NOW AND ALL TIME I DID TIRE PRESSURE CHECK WITH SAME DEALER AND IT WAS OKAY ALL THE TIME. NOW I AM TIRED OF FOLLOWING UP WITH MY DEALER, HONDA AND KEEP WATCHING LIGHT (!) ON. NEVER FEEL LIKE DRIVING NEW CAR. IT'S A SAFETY ISSUE. WHEN I ASKED MY DEALER, WHO WILL BE RESPONSIBLE IF TIRE BLOW OUT WHILE DRIVING? THEY SAID ITS OWNER'S RESPONSIBILITY TO KEEP CHECKING TIRE PRESSURE. DEAR HONDA WE DIDN'T BOUGHT CAR TO KEEP IN GARAGE. I HAVE MOST OF THE MILEAGE PROOF IN PICTURES AT THE TIME LIGHT COMES ON AND WENT TO DEALER FOR RESET. *TR

NHTSA ODI #10565000

143 miles · Feb 14, 2014
Electrical SystemWheels

I PURCHASED A NEW 2014 HONDA CR-V AWD EX-L WITH NAVIGATION FROM RAY PRICE IN EAST STROUDSBURG ON OCT. 12, 2013 FOR $31,000.00. TWO DAYS AFTER PURCHASE HAD CAR INTO CLINTON HONDA IN ANNANDALE, NJ FOR TIRE PRESSURE LIGHT. (MILEAGE 143). CLINTON HONDA FOUND ALL TIRE PRESSURES GOOD AND RESET LIGHT. LOW TIRE PRESSURE LIGHT KEEPS …

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I PURCHASED A NEW 2014 HONDA CR-V AWD EX-L WITH NAVIGATION FROM RAY PRICE IN EAST STROUDSBURG ON OCT. 12, 2013 FOR $31,000.00. TWO DAYS AFTER PURCHASE HAD CAR INTO CLINTON HONDA IN ANNANDALE, NJ FOR TIRE PRESSURE LIGHT. (MILEAGE 143). CLINTON HONDA FOUND ALL TIRE PRESSURES GOOD AND RESET LIGHT. LOW TIRE PRESSURE LIGHT KEEPS COMING ON ABOUT 3 TIMES WEEKLY EVEN THOUGH TIRE PRESSURES WERE GOOD. WENT TO RAY PRICE 12/28/13 (MILEAGE 5027) AND EXPLAINED SITUATION. RAY PRICE RAN CODES, WHICH ALL CAME UP CLEAR AND THEY RESET THE TIRE PRESSURE LIGHT AGAIN. NEXT DAY, THE TIRE PRESSURE LIGHT CAME ON AGAIN. 1/4/14 BACK TO RAY PRICE, TIRE PRESSURE LIGHT ON AGAIN. RAN CODES AGAIN AND CHECKED TIRE PRESSURE AGAIN, BOTH WERE GOOD. THE TECH SAID IT MUST BE A RF SIGNAL AND NOTHING COULD BE DONE ABOUT IT. I CONTACTED AMERICAN HONDA 1/30/14 AND 1/31/14 ABOUT ISSUE. AMERICAN HONDA STATED THAT THEY ARE AWAITING A SOFTWARE UPDATE FOR THIS ISSUE. SOFTWARE UPDATE SHOULD BE RELEASED BY END OF FEBRUARY, BUT NO GUARANTEES. THE LIGHT HAS BEEN ON CLOSE TO 90% OF THE TIME SINCE WE HAVE OWNED THE CAR. ONCE THE LIGHT COMES ON IT NEEDS TO BE RESET BECAUSE IT WILL NOT GO OUT ON ITS OWN. HAVING THE TIRE PRESSURE COMING ON FALSELY CONSTANTLY IS A MAJOR SAFETY ISSUE. RAY PRICE CONTACTED ME ON 2/12/14 STATING THAT THE SOFTWARE UPDATE WAS AVAILABLE AND MADE AN APPOINTMENT TO BRING THE CAR IN ON 2/14/14. AFTER RECEIVING THE CAR FROM THE APPOINTMENT I CHECKED THE TIRE PRESSURE AND THE TIRES WERE OVERINFLATED BY THE DEALER TO 35 PSI INSTEAD OF THE MANUFACTURES RECOMMENDED 30 PSI. I BELIEVE THIS TO BE THEIR QUICK FIX FOR THE ISSUE AND NOT AN ACCEPTABLE RESOLUTION. OVERINFLATED TIRES MAKE YOUR VEHICLE RIDE HARSHLY, ARE MORE PRONE TO ROAD HAZARDS, WEAR UNEVENLY. THIS IS RIGHT OUT OF HONDAS OWNERS MANUAL. MY MECHANIC ALSO SAYS THAT THIS ALSO INCREASES THE CHANCES OF HYDROPLANING. *TR

NHTSA ODI #10564429

500 miles · Feb 14, 2014
Air Bags

THE PASSENGER AIRBAG OFF LIGHT ON THE 2014 CR-V IS ILLUMINATED WHEN THE SEAT IS OCCUPIED BY AN ADULT AND IT IS NOT ILLUMINATED WHEN THE SEAT IS EMPTY OR OCCUPIED BY A CHILD. AT FIRST I THOUGHT THERE WAS A PROBLEM WITH MY VEHICLE SINCE THIS IS EXACTLY OPPOSITE OF HOW EVERY OTHER CAR IMPLEMENTS THIS. HOWEVER, THIS IS HOW IT IS W…

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THE PASSENGER AIRBAG OFF LIGHT ON THE 2014 CR-V IS ILLUMINATED WHEN THE SEAT IS OCCUPIED BY AN ADULT AND IT IS NOT ILLUMINATED WHEN THE SEAT IS EMPTY OR OCCUPIED BY A CHILD. AT FIRST I THOUGHT THERE WAS A PROBLEM WITH MY VEHICLE SINCE THIS IS EXACTLY OPPOSITE OF HOW EVERY OTHER CAR IMPLEMENTS THIS. HOWEVER, THIS IS HOW IT IS WRITTEN IN THE OWNER'S MANUAL AND THIS IS WHAT I WAS TOLD WAS NORMAL BY MY CAR DEALER. THIS IS STUPID TO THE POINT OF BEING DANGEROUS--AN ILLUMINATED DISPLAY THAT STATES: PASSENGER AIR BAG OFF LIGHTS WHEN THE SEAT IS OCCUPIED BY AN ADULT AND THE AIR BAG IS ACTUALLY ON. AN ELDERLY OR INFIRM PERSON MIGHT SIT IN THAT SEAT AND THINK THAT THE AIRBAG IS OFF SO IT IS SAFE. A PARENT MIGHT REFUSE TO LET A CHILD SIT IN THE SEAT FOR FEAR THE AIRBAG WAS ON. THIS IS REALLY DUMB. *TR

NHTSA ODI #10564387

60 miles · Feb 12, 2014
Tires

THE TPMS ICON (LOW TIRE PRESSURE WARNING) ON NEW HONDA CR-V (2014) COMES ON ABOUT EVERY 30-50 MILES EVEN THOUGH, WHEN I CHECK THE TIRE PRESSURES, THEY ARE ALL WITHIN 0.5 PSI OF THE RECOMMENDED (30 PSI) SETTINGS. IN SHORT, THE TPMS IS GIVING FALSE WARNINGS THUS MAKING IT IMPOSSIBLE TO RELY ON. OTHER HONDA CRV OWNERS, HAVING THE S…

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THE TPMS ICON (LOW TIRE PRESSURE WARNING) ON NEW HONDA CR-V (2014) COMES ON ABOUT EVERY 30-50 MILES EVEN THOUGH, WHEN I CHECK THE TIRE PRESSURES, THEY ARE ALL WITHIN 0.5 PSI OF THE RECOMMENDED (30 PSI) SETTINGS. IN SHORT, THE TPMS IS GIVING FALSE WARNINGS THUS MAKING IT IMPOSSIBLE TO RELY ON. OTHER HONDA CRV OWNERS, HAVING THE SAME FLAW, HAVE GIVEN UP ON THE WARNING AS HAD TIRE BLOWOUTS ON THE HIGHWAY. I HAVE TAKEN THE CAR BACK TO THE DEALER AND HE SIMPLY RESETS THE TPMS WARNING ICON ---- AND, AS SOON AS I DRIVE 30 MILES OR SO THE IDIOT LIGHT COMES ON. THE PURPOSE OF MANDATING THE TPMS WARNING WAS TO SAVE LIVES BUT, IF THE ICON PROVIDES FALSE WARNINGS THEY WILL BE IGNORED AND BLOWOUTS CAN HAPPEN. THIS DEFECTIVE TPMS CAN RESULT IN INJURIES AND ACCIDENTS. YET HONDA WON'T DO ANYTHING ABOUT IT. *TR

NHTSA ODI #10564008

Official recalls

1

23V858000 · Fuel System, Gasoline:delivery:fuel Pump

Dec 18, 2023

Honda (American Honda Motor Co.) is recalling certain 2013-2023 Honda Accord, Civic Coupe, Civic Sedan, Civic Hatchback, Civic Type R, CR-V, HR-V, Ridgeline, Odyssey, Acura ILX, MDX, MDX Hybrid, RDX, RLX, TLX, 2019-2022 Honda Insight, Passport, 2020 Honda CR-V Hybrid, 2018-2019 Honda Clarity PHEV, Fit, and 2015-2020 Honda Accord Hybrid, Pilot, Acura NSX vehicles. The fuel pump inside the fuel tank may fail.

Consequence & remedy

Consequence: Fuel pump failure can cause an engine stall while driving, increasing the risk of a crash.

Remedy: Dealers will replace the fuel pump module, free of charge. Owner letters were mailed September 6, 2024. Owners may contact Honda customer service at 1-888-234-2138. Honda's numbers for this recall are KGC and KGD. This recall is an expansion of NHTSA recall numbers 21V-215 and 20V-314.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA21002 · Desiccated Air Bag Inflator Rupture

Opened Sep 17, 2021 · No close date supplied

Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Additional source detail variants (2)

Air Bags:frontal:driver Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

EA19001 · Electrical Overstress

Opened Apr 19, 2019 · Closed Sep 19, 2024

Status: closed (inferred from source dates) · Air Bags: Air Bag/restraint Control Module

The Office of Defects Investigation (ODI) opened this investigation to determine if the failure of airbags to deploy during severe crashes, in certain vehicles, was the result of a safety related defect.  During the investigation a complex failure was studied that can result in non-deployment of subject vehicle air bags and other restraint system devices in severe crash events. The subject vehicles may be equipped with an airbag control unit (ACU) for the supplemental restraint system (SRS) Electronic Control Unit (ECU) manufactured by ZF-TRW.  The ECU receives signals from crash sensors mounted in the vehicle and deploys the vehicle air bags and seat belt pretensioners in accordance with manufacturer design specifications.  The ECU in the subject vehicles contains a model DS84 application-specific integrated circuit (ASIC) which controls the communication of the crash sensor signal, firing commands (i.e., when to deploy the airbag(s) and/or pretensioners), and fault information (e.g., diagnostic trouble codes). In September 2016, FCA announced recall 16V-668 for certain model year (MY) 2010 to 2014 Chrysler, Dodge and Jeep products manufactured with the subject ZF-TRW ACU.  In this recall, FCA discussed an EOS condition that resulted in a failure of the subject DS84 ASIC, which caused air bag non-deployment.  FCA noted that the defect condition had only been observed in vehicles equipped with sensor harnessing routed across the front of the vehicle.  Other FCA vehicles that also used the subject ACU, but were not equipped with cross-car harnessing, had not experienced EOS failures, despite similar time in service. During the course of this investigation, ODI sent two separate Information Request (IR) letters to six vehicle manufactures (including FCA, Hyundai, Honda, Kia, Mitsubishi, and Toyota) and one IR letter to ZF-TRW.  These IR letters resulted in ODI receiving comprehensive data from these manufacturers and suppliers. Studies of this data found that the DS84 ASIC does not have sufficient protection against negative electrical transients or electrical overstress (“EOS”) that can be generated in certain severe crashes.  An electrical transient occurs when the electrical power supplied to a circuit changes momentarily over a short duration of time.   In these severe crash cases, the crash sensors and other powered wiring can be damaged and short circuited so as to create a negative electrical transient of sufficient intensity and duration (that are outside the vehicle manufacturer's specification) to damage the ASIC before the restraint device deployment signal is received by the SRS ECU.  This damaged signal can lead to incomplete or nondeployment of the air bags and/or pretensioners.  Airbag non-deployment and/or lack of pretensioner operation can increase the risk or severity of injury in a crash.A total of 8 fatalities and 14 injuries were associated with known EOS events. The common element in all investigated manufacturers vehicles is the SRS ECU containing a DS84 ASIC manufactured by ZF-TRW.  The risk associated with the ASIC is equally shared among all OEMS involved in the investigation.  The actual real-world risk can be mitigated by other factors which were assessed by ODI during this investigation. The first mitigating factor involves protections built into the ACU design which protect the DS84 ASIC from damage.  There are multiple strategies and levels of protection employed by different OEMs that provide effective EOS mitigation.  The two most common strategies at the ACU level are circuit protection diodes on the remote senor signal lines, and current limiting resistors that protect critical components. The second mitigating factor is found at the vehicle level and involves the location and routing of the wires leading from the crash sensors to the SRS ECU.  If the wires are well protected in a crash and are not routed with other power wires carrying large currents, the risk for an EOS event is significantly reduced or eliminated. These design specific factors combine to produce a spectrum of risk for the vehicles equipped with ACUs using the DS84 ASIC.  Given the many of years of field exposure, it is possible to divide the subject population into two groups; vehicles which have experienced EOS events, and vehicles which have not experienced EOS field events. Four of the six OEMs involved in this investigation have experienced EOS field events on at least one of their models equipped with a DS84 ASIC.  All vehicle models (including the Toyota models identified in the Failure Report Summary of the opening resume for this investigation) with field events have been recalled.  In an abundance of caution, ODI kept this investigation open five years to monitor field performance and did not identify any field events on vehicles not included in existing safety recalls. Given the spectrum of risk identified in this investigation and that all vehicles with a demonstrated unreasonable risk have been recalled, ODI is closing this investigation. ODI is closing this investigation with the following manufacturer safety recalls: 16V-668, 18E-043, 18V-137, 18V-363, and 20V-024.  With the recall actions taken by the subject vehicle and equipment manufacturers, this investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exists on other model or model year vehicles outside of the recall scopes. The agency reserves the right to take further action if warranted by the circumstances.

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