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2004 HARLEY-DAVIDSON Flht

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

Limited mileage data: 1 of 1 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 1 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

0 crash reports0 fire reports0 injury reports

What owners actually said

1 reports
56,000 miles · Sep 20, 2009
Engine And Engine Cooling

ON ALL HARLEY DAVIDSON TWIN CAM 88 CI ENGINES YEARS 2004-2006 THERE IS A PROBLEM WITH THE INTERNAL CAM CHAIN TENSIONERS. THE SPRING LOADED TENSIONERS BURN OUT AS EARLY AS 25000 MILES WHICH IF NOT DETECTED MAY HAVE CAUSED SOME ACCIDENTS. ONCE THE TENSIONER BURNS THROUGH SMALL METAL PARTS BREAK OFF AND MAY HAVE ALREADY CAUSED AC…

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ON ALL HARLEY DAVIDSON TWIN CAM 88 CI ENGINES YEARS 2004-2006 THERE IS A PROBLEM WITH THE INTERNAL CAM CHAIN TENSIONERS. THE SPRING LOADED TENSIONERS BURN OUT AS EARLY AS 25000 MILES WHICH IF NOT DETECTED MAY HAVE CAUSED SOME ACCIDENTS. ONCE THE TENSIONER BURNS THROUGH SMALL METAL PARTS BREAK OFF AND MAY HAVE ALREADY CAUSED ACCIDENTS DUE TO THE ENGINE LOCKING UP. IT HAS CAUSED COUNTLESS FAILURES COSTING OWNERS BETWEEN 700 TO 1000 DOLLARS TO FIX IF THEY ARE STILL ALIVE. HARLEY HAS TRIED TO SWEEP THIS UNDER THE RUG. BURNED OUT PARTS ARE AVAILABLE. *TR

NHTSA ODI #10284662

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.