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2005 GMC Sierra 2500

Owner reports · Recalls · Investigations

More warning signs than most Sierra 2500 years

Owner complaints for the 2005 GMC Sierra 2500 are substantially higher than the model-year median of 46.

About this comparison →

When problems were reported

Mileage at the reported incident

104 reports with mileage · 11 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 42 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 19 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 19 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

4 crash reports6 fire reports3 injury reports

What owners actually said

115 reports
35,000 miles · Oct 24, 2012
EnginePower Train

EXHAUST MANIFOLD BOLTS ARE BREAKING OFF FOR NO APPARENT REASON. I HAVE FOUR BROKEN ALREADY AND AN EXHAUST LEAK DEVELOPING. THIS APPEARS TO BE A DEFECT IN MANUFACTURING. I HAVE A FRIEND WITH TWO OF THE SAME TRUCKS THAT THE SAME THING HAS HAPPENED TO. THERE ARE NUMEROUS COMPLAINTS POSTED ON THE WEB. I HAVE HAD MANY VEHICLES OVER T…

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EXHAUST MANIFOLD BOLTS ARE BREAKING OFF FOR NO APPARENT REASON. I HAVE FOUR BROKEN ALREADY AND AN EXHAUST LEAK DEVELOPING. THIS APPEARS TO BE A DEFECT IN MANUFACTURING. I HAVE A FRIEND WITH TWO OF THE SAME TRUCKS THAT THE SAME THING HAS HAPPENED TO. THERE ARE NUMEROUS COMPLAINTS POSTED ON THE WEB. I HAVE HAD MANY VEHICLES OVER THE YEARS AND WORKED THEM HARD BUT HAVE NEVER SEEN A BROKEN EXHAUST MANIFOLD BOLT ON ANY OF THEM. THIS CAN BE A DANGEROUS SITUATION AS HAVING EXHAUST LEAKS UNDER HOOD COULD CAUSE A FIRE. AS FAR AS I KNOW GM HAS NOT ISSUED A BULLETIN OR RECALL ON THIS BUT THERE SHOULD BE SOME REMEDIATION AS THIS IS AN EXPENSIVE REPAIR AND IT IS NOT A FAILURE CAUSED BY THE LACK OF MAINTENANCE. I HAVE ALSO HEARD REPORTS OF REPAIRED UNITS BREAKING AGAIN IN ABOUT THE SAME NUMBER OF MILES AND HAVING TO BE REPAIRED AGAIN. *TR

NHTSA ODI #10482144

Mileage unknown · Oct 20, 2012
Electrical System

INSTRUMENT CLUSTER FAILURE, TACHOMETER, AND SPEEDOMETER ARE INOPERABLE, BUT ALL OTHER GAUGES, SUCH AS FUEL LEVEL, BATTERY METER, OIL PRESSURE, COOLANT TEMPERATURE, AND TRANSMISSION TEMPERATURE GAS ARE STILL FUNCTIONING. OWN ANOTHER 2005 1500 WITH 32,632 WHICH HAS JUST STARTED DOING THE SAME. *TR

NHTSA ODI #10481278

116,000 miles · Oct 16, 2012
Steering

TL* THE CONTACT OWNS A 2005 GMC SIERRA 2500-HD. THE CONTACT STATED DURING A ROUTINE MAINTENANCE APPOINTMENT THE MECHANIC STATED THE POWER STEERING HOSE WAS LEAKING WHICH CAUSED HIM TO LOOSE POWER STEERING AND POWER BRAKING ABILITY. THE VEHICLE WAS TAKEN TO THE DEALER WHO STATED THAT NHTSA RECALL CAMPAIGN ID NUMBER: 05V455000: ST…

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TL* THE CONTACT OWNS A 2005 GMC SIERRA 2500-HD. THE CONTACT STATED DURING A ROUTINE MAINTENANCE APPOINTMENT THE MECHANIC STATED THE POWER STEERING HOSE WAS LEAKING WHICH CAUSED HIM TO LOOSE POWER STEERING AND POWER BRAKING ABILITY. THE VEHICLE WAS TAKEN TO THE DEALER WHO STATED THAT NHTSA RECALL CAMPAIGN ID NUMBER: 05V455000: STEERING: HYDRAULIC POWER ASSISTS: HOSE, PIPING, AND CONNECTIONS WAS RELATED TO THE FAILURE; HOWEVER, HIS VIN WAS NOT INCLUDED AND HE WOULD HAVE TO PAY FOR THE REPAIRS. THE MANUFACTURER WAS NOTIFIED BUT STATED THERE WAS A RECALL BUT HIS VIN WAS NOT INCLUDED; THEREFORE, IT WOULD BE AT HIS EXPENSE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 116,000.

NHTSA ODI #10480666

139,003 miles · Oct 2, 2012
Service Brakes

DRIVING THROUGH AN INTERSECTION AT 40 WHEN A ANOTHER VEHICLE MADE A LEFT TURN IN FRONT OF ME . I APPLIED MY BRAKES AND PEDAL WENT TO THE FLOOR . I SWERVED AND AVOIDED THE ON COMING VEHICLE . THE REAR HARD STEEL BRAKE LINE ABOVE THE FUEL TANK BURST DUE TO CORROSION . NO WARNING NO FLUID OR BRAKE LIGHT JUST A CATASTROPHE FA…

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DRIVING THROUGH AN INTERSECTION AT 40 WHEN A ANOTHER VEHICLE MADE A LEFT TURN IN FRONT OF ME . I APPLIED MY BRAKES AND PEDAL WENT TO THE FLOOR . I SWERVED AND AVOIDED THE ON COMING VEHICLE . THE REAR HARD STEEL BRAKE LINE ABOVE THE FUEL TANK BURST DUE TO CORROSION . NO WARNING NO FLUID OR BRAKE LIGHT JUST A CATASTROPHE FAILURE OF LINE. UPON INSPECTION LINE IS NOT CORRODED ON THE FRAME RAIL BEFORE THE FUEL TANK JUST BEHIND THE TANK. *TR

NHTSA ODI #10478377

58,196 miles · Sep 24, 2012
Service Brakes

DEPRESSED BRAKE PEDAL TO STOP TRUCK AND PEDAL WENT STRAIGHT TO THE FLOOR. FRONT BRAKE LINES HAD RUPTURED DUE TO CORROSION. THIS TRUCK IS MY MAIN TOW VEHICLE AND I HAD A SMALL TRAILER ON WHEN THIS OCCURRED. MY TRUCK HAS NOT SEEN MUCH WINTER USE SINCE NEW AND I AM THE OWNER SINCE NEW. *TR

NHTSA ODI #10476785

52,250 miles · Sep 10, 2012
Service Brakes

WHILE DRIVING DOWN A COUNTRY ROAD IN MY PICKUP TRUCK MY BRAKE LINES FAILED IN 2 SPOTS DUE TO RUST AND CORROSION. I WAS PULLING A TRAILER ALSO. VERY VERY DANGEROUS. LUCKY TO HAVE ACTED SO FAST IN USING THE EMERGENCY BRAKE. *TR

NHTSA ODI #10474482

42,000 miles · Sep 4, 2012
Engine And Engine CoolingService Brakes, Hydraulic

TL* THE CONTACT OWNS A 2005 GMC SIERRA 3500. THE CONTACT STATED THAT WHILE DRIVING 40 MPH, THE BRAKES WERE ENGAGED AND THE VEHICLE FAILED TO STOP. THE CONTACT MENTIONED THAT HE HAD TO ENGAGE THE EMERGENCY BRAKE IN ORDER FOR THE VEHICLE TO STOP. ALSO, THE CONTACT STATED THAT AFTER INSPECTING THE VEHICLE HE NOTICED OIL LEAKING. T…

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TL* THE CONTACT OWNS A 2005 GMC SIERRA 3500. THE CONTACT STATED THAT WHILE DRIVING 40 MPH, THE BRAKES WERE ENGAGED AND THE VEHICLE FAILED TO STOP. THE CONTACT MENTIONED THAT HE HAD TO ENGAGE THE EMERGENCY BRAKE IN ORDER FOR THE VEHICLE TO STOP. ALSO, THE CONTACT STATED THAT AFTER INSPECTING THE VEHICLE HE NOTICED OIL LEAKING. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE BRAKE LINES NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE. THE FAILURE AND CURRENT MILEAGE WAS 42,000. UPDATED 10/24/12 *CN UPDATED 11/08/12

NHTSA ODI #10473726

40,650 miles · Aug 20, 2012
Fuel System, GasolineService Brakes

THE 2005 GMC 2500HD FWD (WELL MAINTAINED AND OILED TO PREVENT CORROSION) EXPERIENCED A FAILURE WHILE TOWING MY 24' PURSUIT FISHING BOAT (7200 LBS.) HOME FROM STURGEON POINT MARINA TO HAMBURG, NY 14075 (APPROXIMATELY 10 MILES) WITH "MINIMAL" STOPPING CAPABILITY AS THE DOT 3 BRAKE FLUID WAS BEING EXPELLED. I HAD TO FEATURE THE TH…

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THE 2005 GMC 2500HD FWD (WELL MAINTAINED AND OILED TO PREVENT CORROSION) EXPERIENCED A FAILURE WHILE TOWING MY 24' PURSUIT FISHING BOAT (7200 LBS.) HOME FROM STURGEON POINT MARINA TO HAMBURG, NY 14075 (APPROXIMATELY 10 MILES) WITH "MINIMAL" STOPPING CAPABILITY AS THE DOT 3 BRAKE FLUID WAS BEING EXPELLED. I HAD TO FEATURE THE THROTTLE TO NEGOTIATE STOPPING SENARIOS WITHOUT ISSUE. AS OF 8/20/12, THIS VEHICLE IS WITH FUCCILLO CHEVROLET, INC. (GRAND ISLAND, NY) FOR OVERHAUL OF ENTIRE BRAKING SYSTEM; INCLUDING FUEL LINES. THE CERTIFIED TECHNICIAN SUGGESTED THE ENTIRE BRAKE LINES SYSTEM BE REPLACED ALONG WITH THE FUEL LINES DUE TO EXTREME CORROSION. ALL THIS WORK IS BEING PERFORMED SINCE THE EXCELLENT CONDITION OF THE VEHICLE.THE ESTIMATE FOR THIS WORK IS APPROXIMATELY $2250 TO REPLACE ALL LINES (BRAKE / GAS) AFFECTED BY SEVERE CORROSION. THIS CONDITION IS A RESULT OF POOR MATERIAL SELECTION NOT CAPABLE OF WITHSTANDING NORMAL WINTER CONDITIONS FOUND IN THE NORTHEAST. THE SAME STANDARDS SHOULD BE USED AS SELECTING EXHAUST SYSTEM MATERIAL. BRAKES CAN KILL YOU....EXHAUST SYSTEMS CAN NOT! FINAL NOTE: TRUCK DRIVEN 50 MILES PER WEEK TO WORK (10 MILES EACH DAY). DURING WINTER MONTHS, THE RESIDUAL SALT IS RINSED AS REQUIRED ON A WEEKLY BASIS (OR SOONER) TO PREVENT CORROSION. THIS TRUCK PRIOR TO WINTER DRIVING HAS HAD OIL APPLIED TO THE UNDERFRAME, APPARENTLY, THE BRAKE / FUEL LINE WHERE NOT ADEQUATELY TREATED. *TR

NHTSA ODI #10471545

22,000 miles · Jul 21, 2012
Service Brakes

BRAKE PEDAL WENT TO THE FLOOR. INSPECTION DISCOVERED THAT ALL THE VEHICLE BRAKE LINES WERE RUSTED, SOME TO THE POINT OF LEAKING BRAKE FLUID. *TR

NHTSA ODI #10466852

Mileage unknown · Jul 17, 2012
Electrical System

TL* THE CONTACT OWNS A 2005 GMC SIERRA 2500 HD. THE CONTACT STATED THAT THE SPEEDOMETER WOULD NOT PROVIDE ACCURATE SPEED RATES. THE SPEEDOMETER WOULD READ THAT THE CONTACT WAS TRAVELING 120 MPH WHEN THE CONTACT WAS ACTUALLY TRAVELING 60 MPH. THE CONTACT HAD NOT TAKEN THE VEHICLE TO THE DEALER FOR INSPECTION OR REPAIRS. THE CURRE…

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TL* THE CONTACT OWNS A 2005 GMC SIERRA 2500 HD. THE CONTACT STATED THAT THE SPEEDOMETER WOULD NOT PROVIDE ACCURATE SPEED RATES. THE SPEEDOMETER WOULD READ THAT THE CONTACT WAS TRAVELING 120 MPH WHEN THE CONTACT WAS ACTUALLY TRAVELING 60 MPH. THE CONTACT HAD NOT TAKEN THE VEHICLE TO THE DEALER FOR INSPECTION OR REPAIRS. THE CURRENT MILEAGE WAS 102,000 AND THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA ODI #10465943

Official recalls

1

08V519000 · Equipment Adaptive/mobility

Oct 6, 2008

MOBILITYWORKS IS RECALLING 133 MY 2005-2006 FORD E250, MY 2000, 2004-2006 E350, MY 2000, 2005 E450, MY 2005-2006 GMC 2500, GMC 3500, AND MY 2006 DODGE 2500 VANS EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE LIFTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 403, "PLATFORM LIFT SYSTEMS FOR MOTOR VEHICLES." THE ANTI-STOW INTERLOCK MAY NOT DETECT THE PRESENCE OF A WHEELCHAIR OR MOBILITY AID USER. THE PRESSURE SENSING SWITCH THAT DETECTS THE PRESENCE OF WEIGHT ON THE PLATFORM WAS NOT ADJUSTED TO THE NECESSARY SENSITIVITY LEVEL. THE LIFT COULD STOW EVEN THOUGH SOMEONE OR SOMETHING IS STILL ON THE LIFT.

Consequence & remedy

Consequence: A LIFT OCCUPANT CAN BE INJURED SHOULD THE LIFT BEGIN TO STOW UNINTENTIONALLY.

Remedy: MOBILITYWORKS IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E097). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR MOBILITYWORKS AT 1-800-769-8267.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.