← New search

2005 GMC Sierra 2500

Owner reports · Recalls · Investigations

More warning signs than most Sierra 2500 years

Owner complaints for the 2005 GMC Sierra 2500 are substantially higher than the model-year median of 46.

About this comparison →

When problems were reported

Mileage at the reported incident

104 reports with mileage · 11 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 42 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 19 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 19 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

4 crash reports6 fire reports3 injury reports

Power Train complaints

7 reports
Clear category filter
85,000 miles · May 8, 2017
Power Train

TL* THE CONTACT OWNS A 2005 GMC SIERRA 2500 HD. THE CONTACT STATED THAT WHEN THE VEHICLE WAS STARTED, THE GEAR SHIFT INDICATOR ON THE INSTRUMENT PANEL FAILED TO ILLUMINATE AND DISPLAY WHAT GEAR THE VEHICLE WAS POSITIONED IN. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE BUT THE VIN WAS NOT INCLUDED IN ANY RECALLS. THE VEHICLE WAS…

Read full complaint

TL* THE CONTACT OWNS A 2005 GMC SIERRA 2500 HD. THE CONTACT STATED THAT WHEN THE VEHICLE WAS STARTED, THE GEAR SHIFT INDICATOR ON THE INSTRUMENT PANEL FAILED TO ILLUMINATE AND DISPLAY WHAT GEAR THE VEHICLE WAS POSITIONED IN. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE BUT THE VIN WAS NOT INCLUDED IN ANY RECALLS. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 85,000.

NHTSA ODI #10984285

153,200 miles · May 21, 2015
Power Train

SLIGHT CLUNKING STARTED WHEN SHIFTING INTO DRIVE. FLUID ON GARAGE FLOOR. OFF TO AAMCO. FOUND TWO HOLES IN TRANSFERCASE. THE "4 STAR BUFFERING RING" ON SHAFT INSIDE POUNDED TWO HOLES IN CASING. JUST STEP ON GAS AND TORQUE POUNDS THE RING INTO THE CASING UNTIL HOLES ARE MADE. ALL FLUID POURS OUT. MOST PEOPLE WONT EVEN KNOW ITS HA…

Read full complaint

SLIGHT CLUNKING STARTED WHEN SHIFTING INTO DRIVE. FLUID ON GARAGE FLOOR. OFF TO AAMCO. FOUND TWO HOLES IN TRANSFERCASE. THE "4 STAR BUFFERING RING" ON SHAFT INSIDE POUNDED TWO HOLES IN CASING. JUST STEP ON GAS AND TORQUE POUNDS THE RING INTO THE CASING UNTIL HOLES ARE MADE. ALL FLUID POURS OUT. MOST PEOPLE WONT EVEN KNOW ITS HAPPENED UNTIL CASTASTROPHIC FAILURE. SEVERAL SEALS, CHAIN, TWO GEARS, 3 BOTTLES OF FLUID, "4 STAR BUFFER RING" AND A NEW CASING HALF WAS REQUIRED. $2654.00 TO REPAIR FOR A 12 MONTH WARRANTY. AAMCO POINTED OUT I DID NOTHING WRONG. ITS AN ENGINEERED FAILURE POINT BY GM. ADD THIS TO ; #1-SPEEDO GEAR FAILURE-20MPH AND GAGE READS 90 MPH, #2-CD/RADIO BURNT UP, #3-WATER PUMP FAILURE 16K MILES, #4-CAB OF TRUCK NOT ATTACHED TO FRAME CORRECTLY "CAB WOBBLING", #5-ROOF TEMP CONTROL UNIT FAILURE, #6-PASSENGER WINDOW MOTOR STOPS WORKING BELOW 25 DEGREES, #7-FACTORY INSTALLED BATTERY WAS THE WRONG ONE WHEN BOUGHT NEW IN OGDEN, UTAH. NOW,.... AIRBAGS???

NHTSA ODI #10717648

35,000 miles · Oct 24, 2012
EnginePower Train

EXHAUST MANIFOLD BOLTS ARE BREAKING OFF FOR NO APPARENT REASON. I HAVE FOUR BROKEN ALREADY AND AN EXHAUST LEAK DEVELOPING. THIS APPEARS TO BE A DEFECT IN MANUFACTURING. I HAVE A FRIEND WITH TWO OF THE SAME TRUCKS THAT THE SAME THING HAS HAPPENED TO. THERE ARE NUMEROUS COMPLAINTS POSTED ON THE WEB. I HAVE HAD MANY VEHICLES OVER T…

Read full complaint

EXHAUST MANIFOLD BOLTS ARE BREAKING OFF FOR NO APPARENT REASON. I HAVE FOUR BROKEN ALREADY AND AN EXHAUST LEAK DEVELOPING. THIS APPEARS TO BE A DEFECT IN MANUFACTURING. I HAVE A FRIEND WITH TWO OF THE SAME TRUCKS THAT THE SAME THING HAS HAPPENED TO. THERE ARE NUMEROUS COMPLAINTS POSTED ON THE WEB. I HAVE HAD MANY VEHICLES OVER THE YEARS AND WORKED THEM HARD BUT HAVE NEVER SEEN A BROKEN EXHAUST MANIFOLD BOLT ON ANY OF THEM. THIS CAN BE A DANGEROUS SITUATION AS HAVING EXHAUST LEAKS UNDER HOOD COULD CAUSE A FIRE. AS FAR AS I KNOW GM HAS NOT ISSUED A BULLETIN OR RECALL ON THIS BUT THERE SHOULD BE SOME REMEDIATION AS THIS IS AN EXPENSIVE REPAIR AND IT IS NOT A FAILURE CAUSED BY THE LACK OF MAINTENANCE. I HAVE ALSO HEARD REPORTS OF REPAIRED UNITS BREAKING AGAIN IN ABOUT THE SAME NUMBER OF MILES AND HAVING TO BE REPAIRED AGAIN. *TR

NHTSA ODI #10482144

29 miles · Mar 22, 2012
Electrical SystemPower TrainService Brakes, Hydraulic

TL* THE CONTACT OWNS A 2003 GMC SIERRA 2500 HD. THE CONTACT STATED THAT THE POWER STEERING WOULD SEIZE AND THE VEHICLE WOULD HESITATE TO STOP WHEN THE BRAKES WERE DEPRESSED. IN ADDITION, THE TRANSMISSION, WINDSHIELD WIPERS, CRUISE CONTROL, AND THE INSTRUMENT CLUSTER FAILED. THE VEHICLE WAS TAKEN TO THE DEALER WHO REPLACED THE …

Read full complaint

TL* THE CONTACT OWNS A 2003 GMC SIERRA 2500 HD. THE CONTACT STATED THAT THE POWER STEERING WOULD SEIZE AND THE VEHICLE WOULD HESITATE TO STOP WHEN THE BRAKES WERE DEPRESSED. IN ADDITION, THE TRANSMISSION, WINDSHIELD WIPERS, CRUISE CONTROL, AND THE INSTRUMENT CLUSTER FAILED. THE VEHICLE WAS TAKEN TO THE DEALER WHO REPLACED THE TRANSMISSION, BUT THE FAILURE RECURRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURES, BUT DENIED ANY ASSISTANCE WITH REPAIRS TO THE VEHICLE. THE VEHICLE WAS NOT FURTHER REPAIRED. THE FAILURE MILEAGE WAS 29 AND THE CURRENT MILEAGE WAS 100,000.

NHTSA ODI #10452624

138,307 miles · Mar 16, 2011
Power Train

GM STATES THAT DEXRON-VI IS FULLY BACKWARDS COMPATIBLE WITH ALL DEXRON-III APPLICATIONS. MY VEHICLE IS A 2005 GMC SIERRA K2500HD, WITH AN 8.1L GASOLINE ENGINE AND ALLISON 1000 TRANSMISSION. AFTER PERFORMING A ROUTINE SERVICE ON MY TRANSMISSION (FLUID DRAIN AND REFILL), REPLACING THE DEXRON-III WITH DEXRON-VI, I NOTICED THE SEALS…

Read full complaint

GM STATES THAT DEXRON-VI IS FULLY BACKWARDS COMPATIBLE WITH ALL DEXRON-III APPLICATIONS. MY VEHICLE IS A 2005 GMC SIERRA K2500HD, WITH AN 8.1L GASOLINE ENGINE AND ALLISON 1000 TRANSMISSION. AFTER PERFORMING A ROUTINE SERVICE ON MY TRANSMISSION (FLUID DRAIN AND REFILL), REPLACING THE DEXRON-III WITH DEXRON-VI, I NOTICED THE SEALS AND GASKETS LEAKING FROM AROUND THE TRANSMISSION. UPON FURTHER RESEARCH, I FOUND THAT THE SYNTHETIC DEXRON-VI IS NOT COMPATIBLE WITH CERTAIN SEALS INSTALLED IN ALLISON BRAND TRANSMISSIONS. ALLISON TRANSMISSION DOES NOT APPROVE THE USE OF DEXRON-VI IN ITS TRANSMISSIONS DUE TO THE SEAL INCOMPATIBILITY (ALLISON SERVICE TIP #1099P). ANOTHER ALLISON DOCUMENT (SA5429EN) LISTS TWO SERIAL NUMBER CUTOFFS, PRIOR TO WHICH CONTAIN SEALS INCOMPATIBLE WITH DEXRON-VI. THE SITUATION HAS YET TO BE RESOLVED - GM DENIES ANY POSSIBLE INCOMPATIBILITY, AND WILL NOT WARRANT ANY DAMAGES, WHILE ALLISON REPRESENTATIVES HAVE TOLD ME THAT THE PROBLEM IS A DIRECT RESULT OF DEXRON-VI. THE ESTIMATED COST TO REPLACE ALL OF THE SEALS IN THE TRANSMISSION IS $1,900.00. *TR

NHTSA ODI #10390385

65,000 miles · Nov 24, 2010
Power TrainSuspension

NOTICED A NOISE IN THE FRONT SUSPENSION/DRIVE TRAIN. AN ALIGNMENT SHOP CHECKED THE FRONT END AND THEY FOUND THAT THE FRONT SEALED WHEEL BEARINGS WERE ABOUT TO HAVE A CATASTROPHIC FAILURE. VEHICLE HAS 65,000 MILES AND HAS NEVER BEEN SUBJECTED TO HARSH ENVIRONMENTS. WAS TOLD THAT THE VEHICLE COULD NOT BE DRIVEN SAFELY. SEALED B…

Read full complaint

NOTICED A NOISE IN THE FRONT SUSPENSION/DRIVE TRAIN. AN ALIGNMENT SHOP CHECKED THE FRONT END AND THEY FOUND THAT THE FRONT SEALED WHEEL BEARINGS WERE ABOUT TO HAVE A CATASTROPHIC FAILURE. VEHICLE HAS 65,000 MILES AND HAS NEVER BEEN SUBJECTED TO HARSH ENVIRONMENTS. WAS TOLD THAT THE VEHICLE COULD NOT BE DRIVEN SAFELY. SEALED BEARINGS HAVE NO MAINTENANCE OPTIONS AND CAN CREATE AN ACCIDENT. LEARNED OF OTHER GMC FRONT WHEEL BEARING ISSUES WHILE MEETING WITH THE SHOP TO ARRANGE FOR REPAIRS. *TR

NHTSA ODI #10367771

35,000 miles · Apr 25, 2008
Engine And Engine CoolingPower Train

TL*THE CONTACT OWNS A 2005 GMC SIERRA 2500 HD. THE CONTACT STATED THAT WHEN HE DRIVES HIS VEHICLE UPHILL WITH A TRAILER IN TOW, THE VEHICLE SLAMS INTO THIRD GEAR, JERKS, AND OVERHEATS. THE FAILURE OCCURS AT VARIOUS SPEEDS. THE FAILURE MILEAGE WAS 35,000. UPDATED 5/13/08 *CN THE CONSUMER STATED SEVERAL DEALERS WERE TELLIN…

Read full complaint

TL*THE CONTACT OWNS A 2005 GMC SIERRA 2500 HD. THE CONTACT STATED THAT WHEN HE DRIVES HIS VEHICLE UPHILL WITH A TRAILER IN TOW, THE VEHICLE SLAMS INTO THIRD GEAR, JERKS, AND OVERHEATS. THE FAILURE OCCURS AT VARIOUS SPEEDS. THE FAILURE MILEAGE WAS 35,000. UPDATED 5/13/08 *CN THE CONSUMER STATED SEVERAL DEALERS WERE TELLING HIM DIFFERENT THINGS AS TO WHAT WAS WRONG WITH THE VEHICLE. THE CONSUMER BELIEVED THERE IS A PROBLEM WITH THE ENGINE, TRANSMISSION AND TRANSFER CASE. ONE DEALER TOLD THE CONSUMER THE WRONG TRANSFER CASE WAS IN THE VEHICLE. A NEW SERPENTINE BELT WAS INSTALLED, THE FRONT DIFFERENTIAL WAS REPLACED, BECAUSE THE AXLE SHAFT WAS STUCK, THE AXLE SEAL WAS LEAKING AND BOTH HIGH PRESSURE LINES OF THE HYDROBOOST WERE LEAKING AS WELL. THE ENGINE LIGHT ILLUMINATED. THE CHARGE AIR COOLER WAS LEAKING RESIDUAL OIL FROM THE LOWER RIGHT CORNER. UPDATED 05/13/08.

NHTSA ODI #10225718

Official recalls

1

08V519000 · Equipment Adaptive/mobility

Oct 6, 2008

MOBILITYWORKS IS RECALLING 133 MY 2005-2006 FORD E250, MY 2000, 2004-2006 E350, MY 2000, 2005 E450, MY 2005-2006 GMC 2500, GMC 3500, AND MY 2006 DODGE 2500 VANS EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE LIFTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 403, "PLATFORM LIFT SYSTEMS FOR MOTOR VEHICLES." THE ANTI-STOW INTERLOCK MAY NOT DETECT THE PRESENCE OF A WHEELCHAIR OR MOBILITY AID USER. THE PRESSURE SENSING SWITCH THAT DETECTS THE PRESENCE OF WEIGHT ON THE PLATFORM WAS NOT ADJUSTED TO THE NECESSARY SENSITIVITY LEVEL. THE LIFT COULD STOW EVEN THOUGH SOMEONE OR SOMETHING IS STILL ON THE LIFT.

Consequence & remedy

Consequence: A LIFT OCCUPANT CAN BE INJURED SHOULD THE LIFT BEGIN TO STOW UNINTENTIONALLY.

Remedy: MOBILITYWORKS IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E097). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR MOBILITYWORKS AT 1-800-769-8267.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.