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2000 GMC Sierra 1500

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2000 GMC Sierra 1500 do not stand out strongly from the model-year median of 181.

About this comparison →

When problems were reported

Mileage at the reported incident

152 reports with mileage · 29 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 78 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 40 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 11 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

10 crash reports0 fire reports3 injury reports

What owners actually said

181 reports
352,410 miles · Dec 6, 2017
Air BagsService BrakesUnknown Or Other

TAKATA RECALL

NHTSA ODI #11052800

85,000 miles · Jul 31, 2017
Service Brakes

BRAKE FAILURE FOR THE SECOND TIME ON THE VEHICLE. ORIGINAL BRAKE LINES WERE REPLACED 7 OR 8 YEARS AGO DUE TO FAILURE AT MY OWN COST (RUSTED LINES, LEADING THEM TO FAIL AS THE BRAKES WERE APPLIED), ALL LINES WERE REPLACE WITH GM REPLACEMENT LINES BY A QUALIFIED TECHNICIAN. ORIGINAL FAILURE RENDERED THE BRAKES 0% OPERATIONAL, GR…

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BRAKE FAILURE FOR THE SECOND TIME ON THE VEHICLE. ORIGINAL BRAKE LINES WERE REPLACED 7 OR 8 YEARS AGO DUE TO FAILURE AT MY OWN COST (RUSTED LINES, LEADING THEM TO FAIL AS THE BRAKES WERE APPLIED), ALL LINES WERE REPLACE WITH GM REPLACEMENT LINES BY A QUALIFIED TECHNICIAN. ORIGINAL FAILURE RENDERED THE BRAKES 0% OPERATIONAL, GRAVITY (UPHILL) WAS THE ONLY THING THAT STOPPED THE VEHICLE. THE MOST RECENT FAILURE (ON JULY 29, 2017) AFFECTED THE BRAKE LINE RUNNING TO THE FRONT-RIGHT CALIPER, LINE FAILED WHERE IT CROSSED OVER THE SKID PLATE NEAR THE CENTER-LINE OF THE VEHICLE UP FRONT BY THE LOWER RADIATOR SUPPORT. LINE FAILED DUE TO CORROSION. REAR BRAKES APPEAR TO BE WORKING BUT ARE NOT SUFFICIENT TO STOP THE VEHICLE IN A SAFE MANNER. NO ACCIDENT OCCURRED, LINE FAILED AS APPROACHING A LIGHT TURNING RED WHILE GOING UPHILL, ROLLED THROUGH THE INTERSECTION PRIOR TO THE LIGHT TURNING GREEN FOR CROSSING TRAFFIC AND WAS ABLE TO STOP THE VEHICLE AS IT DRIFTED TO A STOP UPHILL. THE QUALITY OF THE GM BRAKE LINES ARE VERY SUSPECT TO SAY THE LEAST. THE BRAKE LINES ARE DANGEROUS AND SEEM TO BE MORE SUSCEPTIBLE TO CORROSION THAN ANY OTHER BRAKE LINE ON ANY OTHER VEHICLE I'VE EVER OWNED, OR ANY OF MY FRIENDS OR FAMILY HAVE EVER OWNED. I CAN ONLY IMAGINE IF THE LINES FAILED UNDER DIFFERENT CIRCUMSTANCES (WHILE TOWING THOUGH MOUNTAINS WHILE GOING DOWNHILL FOR EXAMPLE, THIS WOULD BE A LIFE-THREATENING SITUATION). PLEASE DETERMINE IF THESE LINES ARE FAULTY FOR THE SAKE OF OTHERS WITH THESE VEHICLES, AND THE SAKE OF OTHER MOTORISTS THAT COULD BE IMPACTED WHEN THE BRAKES ON THIS LARGER VEHICLE FAIL. IF THEY ARE FOUND TO BE FAULTY OWNERS SHOULD BE NOTIFIED THAT THESE BRAKE LINES ARE SUBPAR, AND THAT THE MANUFACTURER'S REPLACEMENT LINES ARE ALSO SUBPAR.

NHTSA ODI #11011811

100,000 miles · Jul 13, 2017
Fuel/propulsion System

MY GAS NEEDLE STOP WORKING AND I KNOW THREE OTHER PEOPLE WITH THE SAME PROBLEM

NHTSA ODI #11005065

190,600 miles · Nov 8, 2016
Service Brakes

BRAKE LINE RUNNING ON TOP OF FRAME FROM MASTER CYL TO ABS HAS CORRODED TO THE POINT OF FAILURE. IT HAS RUSTED THROUGH AND LEAKS BRAKE FLUID. BRAKES HAVE FAILED. THIS VEHICLE HAS NEVER LEFT FLORIDA AND IS STILL HELD BY ORIGINAL OWNER.

NHTSA ODI #10924919

66,000 miles · Sep 16, 2016
Service Brakes

TL* THE CONTACT OWNS A 2000 GMC SIERRA 1500. WHILE DRIVING 10 MPH, THE BRAKE PEDAL FAILED TO STOP THE VEHICLE WHEN DEPRESSED. THE CONTACT HAD TO APPLY THE EMERGENCY BRAKE. THE CONTACT NOTICED BRAKE FLUID FLOWING FROM A FRACTURE IN THE FRONT BRAKE LINE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE BRAKE LIN…

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TL* THE CONTACT OWNS A 2000 GMC SIERRA 1500. WHILE DRIVING 10 MPH, THE BRAKE PEDAL FAILED TO STOP THE VEHICLE WHEN DEPRESSED. THE CONTACT HAD TO APPLY THE EMERGENCY BRAKE. THE CONTACT NOTICED BRAKE FLUID FLOWING FROM A FRACTURE IN THE FRONT BRAKE LINE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE BRAKE LINES NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 66,000.

NHTSA ODI #10907177

175,000 miles · Mar 26, 2016
Service Brakes

WHILE DRIVING MY VEHICLE AND TOWING A 4000+ POUND BOAT, MY BRAKE PETAL WENT TO THE FLOOR. WHEN I GOT OUT OF THE VEHICLE, THERE WAS BRAKE FLUID LEAKING ON THE GROUND. I DETACHED THE BOAT AND ATTEMPTED TO SEE IF I COULD DRIVE THE VEHICLE TO THE REPAIR FACILITY. THERE WAS NO BRAKING POWER AVAILABLE SO THE VEHICLE WAS TOWED TO A REP…

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WHILE DRIVING MY VEHICLE AND TOWING A 4000+ POUND BOAT, MY BRAKE PETAL WENT TO THE FLOOR. WHEN I GOT OUT OF THE VEHICLE, THERE WAS BRAKE FLUID LEAKING ON THE GROUND. I DETACHED THE BOAT AND ATTEMPTED TO SEE IF I COULD DRIVE THE VEHICLE TO THE REPAIR FACILITY. THERE WAS NO BRAKING POWER AVAILABLE SO THE VEHICLE WAS TOWED TO A REPAIR FACILITY. REPAIRS WERE AROUND $900 FOR A REPLACEMENT OF ALL THE RUSTED BRAKE LINES.

NHTSA ODI #10851792

351,000 miles · Oct 1, 2015
Structure

TL* THE CONTACT OWNS A 2000 GMC SIERRA 1500. THE CONTACT OBSERVED THAT THE REAR TAILGATE SUPPORT CABLE WAS SEVERELY RUSTED. THE FAILURE RECURRED CONTINUOUSLY. THE VEHICLE WAS REPAIRED UNDER A MANUFACTURER RECALL, BUT THE REMEDY FAILED TO PREVENT THE FAILURE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 3…

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TL* THE CONTACT OWNS A 2000 GMC SIERRA 1500. THE CONTACT OBSERVED THAT THE REAR TAILGATE SUPPORT CABLE WAS SEVERELY RUSTED. THE FAILURE RECURRED CONTINUOUSLY. THE VEHICLE WAS REPAIRED UNDER A MANUFACTURER RECALL, BUT THE REMEDY FAILED TO PREVENT THE FAILURE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 351,000. UPDATED 02/19/16*LJ UPDATED 3/23/18*JB

NHTSA ODI #10779067

183,500 miles · Jun 23, 2015
Power TrainService BrakesSteeringCrashInjury

TL* THE CONTACT OWNS A 2000 GMC SIERRA 1500. WHILE DRIVING 50 MPH, THE VEHICLE HAD A SUDDEN LOSS OF POWER STEERING AND THE BRAKES FAILED TO ENGAGE WITHOUT WARNING. THE CONTACT MENTIONED THAT THE VEHICLE WOULD VEER TO THE RIGHT INDEPENDENTLY. AS A RESULT, THE VEHICLE CRASHED INTO A CONCRETE BARRIER AND SPUN AROUND FROM THE FRONT …

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TL* THE CONTACT OWNS A 2000 GMC SIERRA 1500. WHILE DRIVING 50 MPH, THE VEHICLE HAD A SUDDEN LOSS OF POWER STEERING AND THE BRAKES FAILED TO ENGAGE WITHOUT WARNING. THE CONTACT MENTIONED THAT THE VEHICLE WOULD VEER TO THE RIGHT INDEPENDENTLY. AS A RESULT, THE VEHICLE CRASHED INTO A CONCRETE BARRIER AND SPUN AROUND FROM THE FRONT AND CRASHED IN THE REAR. THE DRIVERS SIDE AND FRONT PASSENGER SIDE AIR BAGS DEPLOYED. THE CONTACT SUSTAINED A DISLOCATED LEFT SHOULDER AND A FRACTURED RIGHT FOOT. THE CONTACT ALSO SUSTAINED WHIPLASH, NECK PAINS WHICH REQUIRED MEDICAL ATTENTION. A POLICE REPORT WAS FILED. THE CONTACT WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 05V005000 (POWER TRAIN) AND NHTSA ACTION NUMBER: EA04012 (SERVICE BRAKES, HYDRAULIC, STEERING). THE VEHICLE WAS TOWED TO THE CONTACTS RESIDENCE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 183,500.

NHTSA ODI #10726833

60,000 miles · Apr 25, 2015
Service Brakes

WE WERE TRAVELING WEST ON 495 HEADING TO GEORGETOWN HOSPITAL IN DC TAKING A FRIEND FOR HER WEEKLY KIDNEY TRANSPLANT CHECKUP FROM BALTIMORE MD. THE TRAFFIC HAD SLOWED TO A STOP AS I HIT MY BRAKES AND THEY WENT TO THE FLOOR WITH MINUTE STOPPING POWER . HAD I BEEN IN THE NEXT LANE OVER IT WOULD HAVE BEEN A WIPE OUT AS I WOULD HAVE …

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WE WERE TRAVELING WEST ON 495 HEADING TO GEORGETOWN HOSPITAL IN DC TAKING A FRIEND FOR HER WEEKLY KIDNEY TRANSPLANT CHECKUP FROM BALTIMORE MD. THE TRAFFIC HAD SLOWED TO A STOP AS I HIT MY BRAKES AND THEY WENT TO THE FLOOR WITH MINUTE STOPPING POWER . HAD I BEEN IN THE NEXT LANE OVER IT WOULD HAVE BEEN A WIPE OUT AS I WOULD HAVE REAR ENDED THE STOPPED TRAFFIC. I WAS IN THE CURB LANE AND GOT INTO THE SHOULDER. BRAKE LINES ARE TOTALLY CORRODED, RUSTED AND JUST CRUMBLING.. I NOTICED GM KNOWS ABOUT THE PROBLEM BUT REFUSES TO DO ANYTHING. WILL THEY WAIT UNTIL A FATALITY HAPPENS BEFORE THEY WARN THE PUBLIC OF THIS PROBLEM.. MANY OF THESE VEHICLES STILL ON THE ROAD.. *TR

NHTSA ODI #10712803

60,000 miles · Mar 21, 2015
Service Brakes

BRAKE LINES RUSTED OUT AND CAUSED TRUCK TO NOT BE ABLE TO STOP AND ALMOST CAUSED AN ACCIDENT. FIRST LINE WENT ABOUT 2 MONTHS AGO AND WAS REPAIRED. I ASSUMED THAT THIS WAS A SINGULAR INCIDENT AND THE REPAIR WAS FINE, AND I WOULD HAVE NO OTHER PROBLEMS. NOW, A DIFFERENT BRAKE LINE WENT. SAME EXACT PROBLEM...RUSTED OUT APPEARS…

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BRAKE LINES RUSTED OUT AND CAUSED TRUCK TO NOT BE ABLE TO STOP AND ALMOST CAUSED AN ACCIDENT. FIRST LINE WENT ABOUT 2 MONTHS AGO AND WAS REPAIRED. I ASSUMED THAT THIS WAS A SINGULAR INCIDENT AND THE REPAIR WAS FINE, AND I WOULD HAVE NO OTHER PROBLEMS. NOW, A DIFFERENT BRAKE LINE WENT. SAME EXACT PROBLEM...RUSTED OUT APPEARS THAT ALL OF THE LINES ARE AT ISSUE AND ALL OF THEM MUST BE REPLACED. I WAS LUCKY AS I HAD JUST COME OFF THE INTERSTATE HIGHWAY WHERE I WAS DOING SPEEDS OF 70MPH AND RELYING ON MY BRAKES AS WOULD BE NORMAL. JUST AS I GOT OFF THE HIGHWAY AND PULLED INTO WORK, THE LINE BLEW OUT COMPLETELY AND MY PEDAL WENT TO THE FLOOR. I HAD NO BRAKES AT ALL...NOTHING. LUCKILY, I WAS IN THE PARKING LOT, AND GOING SLOW ENOUGH AND I THOUGHT QUICKLY AND USED MY EMERGENCY BRAKES AND STOPPED. HAD THE BRAKE LINE GONE OUT JUST TWO MINUTES EARLIER, OR ABOUT TWO OR THREE BRAKE PEDAL PRESSES BEFORE, I WOULD HAVE BEEN IN A SERIOUS ACCIDENT. *TR

NHTSA ODI #10700868

Official recalls

1

00V222000 · Service Brakes, Hydraulic:power Assist:vacuum

Aug 8, 2000

VEHICLE DESCRIPTION: LIGHT DUTY PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH VACUUM POWER, 4-WHEEL DISC BRAKES. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FMVSS NO. 105, "HYDRAULIC BRAKE SYSTEMS." THESE VEHICLES WERE BUILT WITH A KINKED BRAKE BOOSTER VACUUM SUPPLY HOSE.

Consequence & remedy

Consequence: THESE VEHICLES DO NOT COMPLY WITH REQUIREMENTS OF FMVSS NO. 105.

Remedy: DEALERS WILL RE-ROUTE THE BRAKE BOOSTER VACUUM SUPPLY HOSE.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA04011 · Parking Brake Failure

Opened Apr 9, 2004 · Closed May 10, 2005

Status: closed (inferred from source dates) · Parking Brake; Parking Brake:conventional; Parking Brake:conventional:mechanical; Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Additional source detail variants (4)

Parking Brake:conventional

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

PE03057 · Parking Brake Failure

Opened Dec 8, 2003 · Closed Apr 9, 2004

Status: closed (inferred from source dates) · Parking Brake

ODI OPENED PE03-057 TO ASSESS PARKING BRAKE INEFFECTIVENESS IN THE SUBJECT VEHICLES.THESE VEHICLES ARE EQUIPPED WITH FOUR WHEEL DISC BRAKES THAT INCORPORATE A SINGLE-SHOE DRUM-IN-HAT PARKING BRAKE INDEPENDENT OF THE SERVICE BRAKES.COMPLAINT AND WARRANTY DATA INDICATE THAT THE PARKING BRAKE LININGS TEND TO WEAR OUT EARLY IN THE LIFE OF THE VEHICLE (AT AN AVERAGE OF 24 MONTHS IN SERVICE), REDUCING THE PARKING BRAKE SYSTEM'S TORQUE BELOW THAT NEEDED TO IMMOBILIZE THE VEHICLE.GM HAS ATTRIBUTED THIS ACCELERATED WEAR TO FOREIGN MATERIAL INTRUSION AND A FAILURE OF THE BRAKE SHOE TO PROPERLY SELF-CENTER WITHIN ITS BRAKE DRUM.EFFECTIVE WITH THE START OF MY 2003 PRODUCTION, A NEWER REDUCED FORCE HOLD-DOWN CLIP WAS INTRODUCED TO FACILITATE BRAKE SHOE DISENGAGEMENT FROM THE DRUM SURFACE.THIS PART IS ALSO AVAILABLE AT THE SERVICE LEVEL FOR THE MY 1999-2002 VEHICLES.GM HAS INDICATED THAT THE PAKING BRAKE IS INTENDED TO OPERATE IN CONJUNCTION WITH THE TRANSMISSION TO IMMOBILZE PARKED VEHICLES, AND THAT IN MANY CASES, ACCELERATED PARKING BRAKE LINING WEAR IS CAUSED BY ROUGH USE, VEHICLE MODIFICATIONS, AND DRIVING WITH THE PARKING ENGAGED. ODI HAS UPGRADED THE PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING PARKING BRAKE USAGE FACTORS AND THE CIRCUMSTANCES SURROUNDING THE SEVENTEEN REPORTED VEHICLE CRASHES.