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1999 GMC Sierra 1500

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 1999 GMC Sierra 1500 do not stand out strongly from the model-year median of 181.

About this comparison →

When problems were reported

Mileage at the reported incident

130 reports with mileage · 28 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 70 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 30 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Seats. Review the 10 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

9 crash reports0 fire reports2 injury reports

What owners actually said

158 reports
Mileage unknown · Sep 25, 2021
Service BrakesUnknown Or Other

ABS Brakes cut out leaving you with little to no brakes. No warning light appears. This continues on and off over time. Then that ABS warning light came on. When the warning light was on, brakes worked just not ABS. Light would go out and back to the original issue. Took it in to dealership when the light remained on. They rese…

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ABS Brakes cut out leaving you with little to no brakes. No warning light appears. This continues on and off over time. Then that ABS warning light came on. When the warning light was on, brakes worked just not ABS. Light would go out and back to the original issue. Took it in to dealership when the light remained on. They reset the light and told me every thing was fine. And charged me $$$. ABS Brake warning light can right back on. Had the manager drive it. Told me it was fine, brakes worked well. The ABS warning would go in and out. Removed the ABS fuse, so I could depend on being able to stop, without having to worry about the ABS cutting in and out for a few years. Watched for recalls, nothing appeared. Noticed on blogs, others were having the same issue. Took it to a great mechanic! Who verified there were no leaks in the brake lines, replaced one line that had been known to have issues on this type of truck and verified there were no air bubbles on the lines. Still same issue, then replaced the computer system for the ABS. No codes ever came up on the computer system that I can recall. Had more issues with the ABS. Would go to stop, (generally on a hill) then when it came to the final stopping, I had NO BRAKES, had to slam on the brakes to stop. ABS Brake warning lights never came on. My mechanic looked and looked and relooked into this. Found from others that blogged that they had similar issues, that one or both of the ABS Brake sensors were not responding evenly causing an issue. Changed out the sensor. All is good now. This issues could have put and my family in danger a number of times. I was blessed to avoid a few accidents by driving far enough behind people and or had an emergency line to pull into when unable to stop. Hope a recall comes soon for these issues to prevent someone from being killed. These took place from about 2015-fixed 2020. Email me with a report number and where I can upload info at a later date, I will do so.

NHTSA ODI #11434316

265,000 miles · Apr 27, 2019
Service Brakes

I WAS DRIVING HOME FROM WORK ON 421 IN EMINENCE, KY. I PUSHED THE BRAKE PEDAL & I HAD NO BRAKES RIGHT IN FRONT OF HARRY HILL PARK. GM & I ARE VERY LUCKY THAT NO ONE WAS KILLED YESTERDAY. THE BRAKE LINE CORRODED & LEAKED THE BRAKE FLUID, SO WHEN I PUSHED THE PEDAL, IT WENT RIGHT TO THE FLOOR. THE VEHICLE IS PRETTY CLEAN & AFTER C…

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I WAS DRIVING HOME FROM WORK ON 421 IN EMINENCE, KY. I PUSHED THE BRAKE PEDAL & I HAD NO BRAKES RIGHT IN FRONT OF HARRY HILL PARK. GM & I ARE VERY LUCKY THAT NO ONE WAS KILLED YESTERDAY. THE BRAKE LINE CORRODED & LEAKED THE BRAKE FLUID, SO WHEN I PUSHED THE PEDAL, IT WENT RIGHT TO THE FLOOR. THE VEHICLE IS PRETTY CLEAN & AFTER CHECKING MANY BLOGS & YOUTUBE VIDEOS THIS IS A VERY COMMON PROBLEM ON GM TRUCKS. I CHECKED THE RECALLS ON THIS TRUCK & THE TAILGATE CABLE IS RECALLED FOR BREAKING UNDER LOAD DUE TO CORROSION; THIS COULD INJURE SOMEBODY, BUT NOT AS VITAL COMPARED TO THE BRAKING SYSTEM AS SOMEONE COULD DIE IN A HORRIBLE INCIDENT. I WOULD GREATLY APPRECIATE YOUR ATTENTION TO THIS SERIOUS MATTER. THANK YOU

NHTSA ODI #11204085

190,000 miles · Oct 15, 2018
Unknown Or Other

I GOT UNDER THE TRUCK TO CHANGE THE OIL THEN I NOTICED A CRACK IN THE FRAME WHERE THE CROSS MEMBER IS. CROSS MEMBER RUNS ACROSS FRAME SUPPORT

NHTSA ODI #11140440

166,000 miles · Aug 15, 2018
Air BagsCrashInjury

TL* THE CONTACT OWNS A 1999 GMC SIERRA 1500. WHILE DRIVING ON A COUNTRY ROAD THAT WAS ROCKY AND BUMPY, THE CONTACT LOST CONTROL OF THE VEHICLE. AS A RESULT, THE CONTACT DROVE INTO A DITCH AND CRASHED INTO A TREE. THE DRIVER'S SIDE FRONTAL AIR BAG PARTIALLY DEPLOYED, BUT FAILED TO PREVENT THE CONTACT'S HEAD FROM MAKING CONTACT WI…

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TL* THE CONTACT OWNS A 1999 GMC SIERRA 1500. WHILE DRIVING ON A COUNTRY ROAD THAT WAS ROCKY AND BUMPY, THE CONTACT LOST CONTROL OF THE VEHICLE. AS A RESULT, THE CONTACT DROVE INTO A DITCH AND CRASHED INTO A TREE. THE DRIVER'S SIDE FRONTAL AIR BAG PARTIALLY DEPLOYED, BUT FAILED TO PREVENT THE CONTACT'S HEAD FROM MAKING CONTACT WITH THE STEERING WHEEL. THE CONTACT SUSTAINED HEAD INJURIES THAT REQUIRED MEDICAL TREATMENT. A POLICE REPORT WAS NOT FILED. THE VEHICLE WAS NOT DIAGNOSED BY AN INDEPENDENT MECHANIC OR DEALER. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE TO DETERMINE IF THEY COULD INVESTIGATE. THE VEHICLE REMAINED PARKED AT THE CONTACT'S RESIDENCE. THE APPROXIMATE FAILURE MILEAGE WAS 166,000.

NHTSA ODI #11120084

66,030 miles · Jul 31, 2018
Structure

I PURCHASED THIS TRUCK A FEW MONTHS AGO. WITHIN A WEEK I HAD A CO WORKER POINT OUT THE BED WAS LEANING TOWARD THE CAB. A FEW WEEKS LATER WE GOT UNDER THE TRUCK TO FIND OUT WHAT WAS GOING ON. WE NOTICED ALOT OF RUST. I LOOKED ON LINE TO SEE HOW TO FIX IT AND FOUND ALOT OF PEOPLE WERE DEALING WITH THE SAME ISSUE. I DECIDED TO GE…

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I PURCHASED THIS TRUCK A FEW MONTHS AGO. WITHIN A WEEK I HAD A CO WORKER POINT OUT THE BED WAS LEANING TOWARD THE CAB. A FEW WEEKS LATER WE GOT UNDER THE TRUCK TO FIND OUT WHAT WAS GOING ON. WE NOTICED ALOT OF RUST. I LOOKED ON LINE TO SEE HOW TO FIX IT AND FOUND ALOT OF PEOPLE WERE DEALING WITH THE SAME ISSUE. I DECIDED TO GET SOME SHEET METAL AND WELD IT TO THE FRAME. I THEN ASKED MY BOSS WHO OWNS A WELDER IF HE COULD HELP ME WITH IT. HE SAID THERE WASN'T ANYTHING LEFT TO WELD TO. THEN THE TRUCK STARTED NOT GOING INTO PARK. AND TO START IT YOU'D HAVE TO START IT IN NEUTRAL AND IT WOULD NOT STAY IN PARK, IT WOULD ROLL AND THE EMERGENCY BRAKE NO LONGER WORKED. I THEN HAD MY PARENTS TO TAKE THE TRUCK TO A BODY SHOP TO SEE IF THEY COULD REPAIR IT. BOTH BODY SHOPS SAID IT WAS NOT REPAIRABLE THAT THE FRAME WAS RUSTED OUT AND NEEDED REPLACED. ONE SHOP SAID THAT THE PARKING ISSUE COULD BE FROM THE FRAME BENDING, BUT DID NOT KNOW WITHOUT GETTING INTO THAT. THEY ALSO TOLD THEM THAT THE TRUCK WAS UNSAFE TO BE ON THE ROAD. I FINANCED THIS TRUCK FOR $5500 AND NOW I'M PAYING PAYMENTS ON A TRUCK I CAN'T EVEN USE.

NHTSA ODI #11114941

123,000 miles · Feb 25, 2018
Service Brakes

WHILE OPERATING THE VEHICLE AT APPROXIMATELY 45 MPH, I WAS APPROACHING AN INTERSECTION WHEN I APPLIED THE BRAKES TO SLOW THE VEHICLE. ONE OF THE REAR BRAKE LINES BURSTED CAUSING ME TO HAVE TO ABRUPTLY PUMP THE BRAKE PEDAL TO STOP THE VEHICLE. VERY DANGEROUS SITUATION AS A MARKED SHERIFF'S VEHICLE WITH ITS EMERGENCY LIGHTS AND SI…

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WHILE OPERATING THE VEHICLE AT APPROXIMATELY 45 MPH, I WAS APPROACHING AN INTERSECTION WHEN I APPLIED THE BRAKES TO SLOW THE VEHICLE. ONE OF THE REAR BRAKE LINES BURSTED CAUSING ME TO HAVE TO ABRUPTLY PUMP THE BRAKE PEDAL TO STOP THE VEHICLE. VERY DANGEROUS SITUATION AS A MARKED SHERIFF'S VEHICLE WITH ITS EMERGENCY LIGHTS AND SIREN ACTIVATED WAS TRAVELING AT A HIGH RATE OF SPEED ON THE INTERSECTING HIGHWAY THAT I WAS APPROACHING. THIS IS A KNOWN AND PREVALENT PROBLEM THAT EXISTS WITH GM TRUCKS AND GM IS WELL AWARE OF THE ISSUE BUT DENIES FAULTY PARTS.

NHTSA ODI #11074715

677 miles · Nov 2, 2017
Engine

BRAKE CHECK ENGINE OIL CHANGE INDICATOR WILL NOT GO OFF

NHTSA ODI #11042621

107,000 miles · Oct 8, 2017
Unknown Or Other

I HAVE A 1999 GMC SIERRA 1500 Z71 WITH 107000 ON IT A FRAME CRACKED UNDER PASSENGERS DOOR AND AT REAR SHOCK MOUNT CALL GM TOLD ME TO BRING IT TO A DEALER FOR A FRAME INSPECTION TOLD ME FRAME IS ROTTED NOTHING THEY WOULD DO I THINK IT'S A SAFETY ISSUE SHOULDN'T ROT OUT HAD A 1997 CHEVY 1500 NEVER ANY RUST ON THAT TRUCK IT HAD 245…

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I HAVE A 1999 GMC SIERRA 1500 Z71 WITH 107000 ON IT A FRAME CRACKED UNDER PASSENGERS DOOR AND AT REAR SHOCK MOUNT CALL GM TOLD ME TO BRING IT TO A DEALER FOR A FRAME INSPECTION TOLD ME FRAME IS ROTTED NOTHING THEY WOULD DO I THINK IT'S A SAFETY ISSUE SHOULDN'T ROT OUT HAD A 1997 CHEVY 1500 NEVER ANY RUST ON THAT TRUCK IT HAD 245000 MILES WHEN I SOLD IT .IF YOU NEED PICTURES OF THE ROT ON MY 1999 GMC SIERRA I WILL GET

NHTSA ODI #11032280

216,000 miles · Sep 25, 2017
Service Brakes

TL* THE CONTACT OWNS A 1999 GMC SIERRA 1500. WHILE DRIVING APPROXIMATELY 30 MPH, THE BRAKE PEDAL TRAVELED TO THE FLOOR WHEN THE PEDAL WAS DEPRESSED. THE VEHICLE CAME TO A STOP AND THE CONTACT NOTICED FLUID LEAKING UNDERNEATH THE VEHICLE. THE CONTACT HAD THE VEHICLE TOWED TO QUALITY CHEVROLET (1292 ROUTE 9 SOUTH OLD BRIDGE, NJ, 0…

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TL* THE CONTACT OWNS A 1999 GMC SIERRA 1500. WHILE DRIVING APPROXIMATELY 30 MPH, THE BRAKE PEDAL TRAVELED TO THE FLOOR WHEN THE PEDAL WAS DEPRESSED. THE VEHICLE CAME TO A STOP AND THE CONTACT NOTICED FLUID LEAKING UNDERNEATH THE VEHICLE. THE CONTACT HAD THE VEHICLE TOWED TO QUALITY CHEVROLET (1292 ROUTE 9 SOUTH OLD BRIDGE, NJ, 08857; 732-316-2600) WHERE IT WAS DIAGNOSED THAT THE BRAKE LINE EXPLODED AND AREAS OF THE BRAKING SYSTEM WERE RUSTED, WHICH CAUSED THE BRAKING SYSTEM TO FAIL. THE VEHICLE'S BRAKING SYSTEM NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 216,000.

NHTSA ODI #11025252

121,950 miles · Sep 5, 2017
Service Brakes

DURING NORMAL STRAIGHT STOP FROM 50 MPH ON RURAL COUNTY ROAD, INTERSECTION WITH 70 MPH CROSSING 4-LANE DIVIDED STATE HIGHWAY, PEDAL WENT TO FLOOR AND BRAKING ABILITY WAS MINIMAL. EMERGENCY BRAKE NEEDED TO COMPLETE THE STOP BEFORE ENTERING CROSSING HIGH-SPEED TRAFFIC. UPON INSPECTION, DISCOVERED BRAKE LINE RUPTURED DUE TO RUST WI…

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DURING NORMAL STRAIGHT STOP FROM 50 MPH ON RURAL COUNTY ROAD, INTERSECTION WITH 70 MPH CROSSING 4-LANE DIVIDED STATE HIGHWAY, PEDAL WENT TO FLOOR AND BRAKING ABILITY WAS MINIMAL. EMERGENCY BRAKE NEEDED TO COMPLETE THE STOP BEFORE ENTERING CROSSING HIGH-SPEED TRAFFIC. UPON INSPECTION, DISCOVERED BRAKE LINE RUPTURED DUE TO RUST WITH MASSIVE INSTANTANEOUS FLUID LOSS.

NHTSA ODI #11021475

Official recalls

1

00V122000 · Seat Belts:front:webbing

Apr 27, 2000

VEHICLE DESCRIPTION: LIGHT DUTY PICKUP TRUCKS AND SPORT UTILITY VEHICLES. THESE VEHICLES DO NOT COMPLY WITH THE OCCUPANT PROTECTION REQUIREMENTS OF FMVSS NO. 208, "OCCUPANT CRASH PROTECTION."

Consequence & remedy

Consequence: IN THE EVENT OF A VEHICLE CRASH, THE RIGHT FRONT PASSENGER RESTRAINT SYSTEMS MAY NOT MEET THE NECK EXTENSION REQUIREMENTS.

Remedy: DEALERS WILL INSTALL A TRAY INSERT ON THE TOP OF THE PASSENGER SIDE OF THE INSTRUMENT PANEL. THE TRAY INSERT CORRECTS THE NONCOMPLIANCE.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA04011 · Parking Brake Failure

Opened Apr 9, 2004 · Closed May 10, 2005

Status: closed (inferred from source dates) · Parking Brake; Parking Brake:conventional; Parking Brake:conventional:mechanical; Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Additional source detail variants (4)

Parking Brake:conventional

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

PE03057 · Parking Brake Failure

Opened Dec 8, 2003 · Closed Apr 9, 2004

Status: closed (inferred from source dates) · Parking Brake

ODI OPENED PE03-057 TO ASSESS PARKING BRAKE INEFFECTIVENESS IN THE SUBJECT VEHICLES.THESE VEHICLES ARE EQUIPPED WITH FOUR WHEEL DISC BRAKES THAT INCORPORATE A SINGLE-SHOE DRUM-IN-HAT PARKING BRAKE INDEPENDENT OF THE SERVICE BRAKES.COMPLAINT AND WARRANTY DATA INDICATE THAT THE PARKING BRAKE LININGS TEND TO WEAR OUT EARLY IN THE LIFE OF THE VEHICLE (AT AN AVERAGE OF 24 MONTHS IN SERVICE), REDUCING THE PARKING BRAKE SYSTEM'S TORQUE BELOW THAT NEEDED TO IMMOBILIZE THE VEHICLE.GM HAS ATTRIBUTED THIS ACCELERATED WEAR TO FOREIGN MATERIAL INTRUSION AND A FAILURE OF THE BRAKE SHOE TO PROPERLY SELF-CENTER WITHIN ITS BRAKE DRUM.EFFECTIVE WITH THE START OF MY 2003 PRODUCTION, A NEWER REDUCED FORCE HOLD-DOWN CLIP WAS INTRODUCED TO FACILITATE BRAKE SHOE DISENGAGEMENT FROM THE DRUM SURFACE.THIS PART IS ALSO AVAILABLE AT THE SERVICE LEVEL FOR THE MY 1999-2002 VEHICLES.GM HAS INDICATED THAT THE PAKING BRAKE IS INTENDED TO OPERATE IN CONJUNCTION WITH THE TRANSMISSION TO IMMOBILZE PARKED VEHICLES, AND THAT IN MANY CASES, ACCELERATED PARKING BRAKE LINING WEAR IS CAUSED BY ROUGH USE, VEHICLE MODIFICATIONS, AND DRIVING WITH THE PARKING ENGAGED. ODI HAS UPGRADED THE PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING PARKING BRAKE USAGE FACTORS AND THE CIRCUMSTANCES SURROUNDING THE SEVENTEEN REPORTED VEHICLE CRASHES.