← New search

2004 GMC Envoy Xl

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

About this comparison →

When problems were reported

Mileage at the reported incident

145 reports with mileage · 42 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 81 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 20 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 20 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

6 crash reports6 fire reports6 injury reports

What owners actually said

187 reports
Mileage unknown · Mar 29, 2010
Vehicle Speed Control

WHILE DRIVING MY N2004 GMC ENVOY, MYN SPEEDOMOTOR QUIT WORKING AND SHOWS SPEEDS OVER 100MPS WHEN DRIVING. WHEN IN PARK, OFF OR IDLING, THE SPEEDO NEEDLE IS NEVER AT ZERO... IT IS AT 30 OR 40 MPH DURING THESE TIMES. I DO NO KNOW HOW FAST I AM GOING.

NHTSA ODI #10322677

50,000 miles · Mar 25, 2010
Equipment

GAUGE CLUSTER INCLUDING SPEEDOMETER FAILURE

NHTSA ODI #10322187

52,000 miles · Mar 2, 2010
Steering

POWER STEERING PUMP FAILURE ON GMC 2004 ENVOY. *TR

NHTSA ODI #10315959

65,000 miles · Jan 25, 2010
Electrical System

IN THE SPRING OF 2009, WE BEGAN NOTICING PROBLEMS WITH THE INSTRUMENT PANEL AND ELECTRICAL SYSTEM OF OUR 2004 GMC ENVOY XL. THE SPEEDOMETER WAS NOT CONSISTENT. THE GAS GAUGE BECAME UNRELIABLE. WE HAVE ALSO SEEN PROBLEMS WITH THE OIL GAUGE AND MOST RECENTLY THE READING FOR THE EXTERIOR TEMPERATURE. CURRENTLY, IT HAS BEEN ALMO…

Read full complaint

IN THE SPRING OF 2009, WE BEGAN NOTICING PROBLEMS WITH THE INSTRUMENT PANEL AND ELECTRICAL SYSTEM OF OUR 2004 GMC ENVOY XL. THE SPEEDOMETER WAS NOT CONSISTENT. THE GAS GAUGE BECAME UNRELIABLE. WE HAVE ALSO SEEN PROBLEMS WITH THE OIL GAUGE AND MOST RECENTLY THE READING FOR THE EXTERIOR TEMPERATURE. CURRENTLY, IT HAS BEEN ALMOST A YEAR SINCE THE START OF THE PROBLEMS, AND THE GAS GAUGE, SPEEDOMETER, AND THE EXTERIOR TEMPERATURE READOUT ARE NEVER CORRECT. WE CONTACTED THE GMC DEALER WHERE WE BOUGHT THE VEHICLE AND WERE TOLD THAT SEVERAL COMPLAINTS HAD BEEN LOGGED REGARDING SIMILAR ISSUES WITH THESE VEHICLES AND THAT THE PROBLEM WAS THE INSTRUMENT PANEL CLUSTER. I BELIEVE THE COST TO HAVE IT FIXED WAS GOING TO BE $400-$500. IF SO MANY OF THESE VEHICLES ARE HAVING THE SAME PROBLEM, WHY WILL GMC NOT ISSUE A RECALL AND HAVE THIS PROBLEM FIXED? *TR

NHTSA ODI #10302201

89 miles · Jan 22, 2010
Electrical System

HI, I'M A OWNER OF A GMC ENVOY XL. I HAVE HAD MANY PROBLEMS WITH THE GAUGES ALTOGETHER. 1ST IT WAS THE FUEL GAUGE AND THEN NOW ALL THE INSTRUMENTS ARE OUT. YOU CANT TELL HOW FAST YOUR GOING, IF YOUR VEHICLE IS OVERHEATING NOTHING! I HAVE DONE QUIET A BIT OF RESEARCH AND IT LOOKS AS IF THIS IS A VERY KNOWN ISSUE. ITS NOT THAT IT…

Read full complaint

HI, I'M A OWNER OF A GMC ENVOY XL. I HAVE HAD MANY PROBLEMS WITH THE GAUGES ALTOGETHER. 1ST IT WAS THE FUEL GAUGE AND THEN NOW ALL THE INSTRUMENTS ARE OUT. YOU CANT TELL HOW FAST YOUR GOING, IF YOUR VEHICLE IS OVERHEATING NOTHING! I HAVE DONE QUIET A BIT OF RESEARCH AND IT LOOKS AS IF THIS IS A VERY KNOWN ISSUE. ITS NOT THAT ITS THE MOST COSTLY PART TO FIX BUT I DONT FEEL THE CONSUMER SHOULD BE RESPONSIBLE IF UST ABOUT EVERYONE THAT OWNS THIS TYPE OF VEHICLE HAS THE SAME ISSUE. ITS ALSO VERY DANGEROUS NOT KNOWING WHAT IS GOING ON WHILE YOUR ON THE ROAD AS WELL THATS WHAT THE GAUGES ARE FOR. PLEASE HELP!!!! THE APPROX DATE ENTERED IS THE DATE I FILED THIS COMPLAINT I HAVE HAD THE ISSUE FOR WELL OVER 6 MONTHS NOW. *TR

NHTSA ODI #10301956

80,500 miles · Jan 22, 2010
Electrical SystemEngine And Engine Cooling

FOR THE LAST FEW MONTHS THE CHECK ENGINE LIGHT WOULD COME ON AND GO OFF AFTER A FEW DAYS; WE TOOK IT TO OUR MECHANIC WHO RAN A DIAGNOSTIC AND THEY SAID THERE IS NOTHING WRONG, PROBABLY A FAULTY SENSOR, NOT HARMFUL. SO, LAST NIGHT WHILE DRIVING, USING CRUISE CONTROL AND ON THE INTERSTATE MY SPEEDOMETER STOPPED WORKING. WHEN I C…

Read full complaint

FOR THE LAST FEW MONTHS THE CHECK ENGINE LIGHT WOULD COME ON AND GO OFF AFTER A FEW DAYS; WE TOOK IT TO OUR MECHANIC WHO RAN A DIAGNOSTIC AND THEY SAID THERE IS NOTHING WRONG, PROBABLY A FAULTY SENSOR, NOT HARMFUL. SO, LAST NIGHT WHILE DRIVING, USING CRUISE CONTROL AND ON THE INTERSTATE MY SPEEDOMETER STOPPED WORKING. WHEN I CAME TO A STOP AT AN EXIT I NOTICED THE SPEEDOMETER WAS READING 42 MPH BUT I WAS AT A COMPLETE STOP. I DO NOT EVEN WANT TO IMAGINE WHAT MIGHT HAVE HAPPENED SHOULD IT HAVE BEGUN TO WORK WHILE I WAS DOING 60+MPH WHILE ON CRUISE CONTROL!!! THIS IS EXTREMELY DANGEROUS! SO I CAME HOME AND DID SOME RESEARCH TO SEE IF THIS IS A KNOWN ISSUE WITH MY 2004 GMC ENVOY XL AND LOW AND BEHOLD THIS IS AN ISSUE TO ALL GMC SUVS FROM 2002-2005! I AM DISGUSTED AT THE INFORMATION I FOUND THAT STATES GMC ISN'T WILLING TO TAKE OWNERSHIP OF THE RECALL/REPAIR WHEN THIS IS ALREADY A KNOWN ISSUE!! PLEASE ACT ON THIS WITH DUE DILIGENCE AND RECALL THIS FAULTY INSTRUMENT PANEL BEFORE SOMEONE GETS HURT OR WORSE!!!! *TR

NHTSA ODI #10301831

38,000 miles · Jan 11, 2010
Electrical System

TL*THE CONTACT OWNS A 2004 GMC ENVOY XL. THE INSTRUMENT PANEL MALFUNCTIONED AND THE SPEEDOMETER DISPLAYED THE INCORRECT MILEAGE. THE MANUFACTURER WAS CONTACTED AND STATED THAT THE REPAIRS WOULD NOT BE COVERED UNDER THE WARRANTY. THERE WERE NO RELATED RECALLS. NO REPAIRS WERE MADE TO DATE. THE CURRENT AND FAILURE MILEAGES WERE UN…

Read full complaint

TL*THE CONTACT OWNS A 2004 GMC ENVOY XL. THE INSTRUMENT PANEL MALFUNCTIONED AND THE SPEEDOMETER DISPLAYED THE INCORRECT MILEAGE. THE MANUFACTURER WAS CONTACTED AND STATED THAT THE REPAIRS WOULD NOT BE COVERED UNDER THE WARRANTY. THERE WERE NO RELATED RECALLS. NO REPAIRS WERE MADE TO DATE. THE CURRENT AND FAILURE MILEAGES WERE UNDER 38,000.

NHTSA ODI #10299012

108,000 miles · Jan 11, 2010
Fuel System, Gasoline

FUEL GAUGE IS NOT WORKING, IT EVEN POINTED COMPLETELY SOUTH AT ONE TIME. LOOKING ON THE WEB IT SEEMS TO BE A COMMON PROBLEM IN ENVOYS. *TR

NHTSA ODI #10298955

90,000 miles · Dec 29, 2009
Electrical System

MY CAR'S SPEEDOMETER STARTED TO GIVE ME THE WRONG SPEED AND EVENTUALLY JUST QUIT AND IS NOW STUCK ON 0. A LITTLE WHILE AFTER, THE RADIATOR GAUGE DOES NOT WORK EITHER. IT SEEMS THAT THE INSTRUMENT CLUSTER IS SLOWING GOING OUT. WE HAVEN'T FIXED THE INSTRUMENT CLUSTER YET BECAUSE WE HAVE BEEN TRYING TO TALK WITH THE DEALER AND GM…

Read full complaint

MY CAR'S SPEEDOMETER STARTED TO GIVE ME THE WRONG SPEED AND EVENTUALLY JUST QUIT AND IS NOW STUCK ON 0. A LITTLE WHILE AFTER, THE RADIATOR GAUGE DOES NOT WORK EITHER. IT SEEMS THAT THE INSTRUMENT CLUSTER IS SLOWING GOING OUT. WE HAVEN'T FIXED THE INSTRUMENT CLUSTER YET BECAUSE WE HAVE BEEN TRYING TO TALK WITH THE DEALER AND GMC ABOUT THE PROBLEM, BUT THEY REFUSED TO FIX IT BECAUSE WE WERE JUST ONE PERSON. *TR

NHTSA ODI #10297446

78,000 miles · Dec 14, 2009
Engine And Engine Cooling

STARTED TO HEAR LOUD RATTLE COMING FROM REAR OF VEHICLE, THOUGHT MAYBE A HEAT SHIELD AROUND MUFFLER WENT BAD. TOOK IT INTO THE SHOP AND THEY STATED "NOT SURE WHAT HAPPENED, THOUGH YOU HAVE SOMETHING THAT HAS COME LOOSE IN THE RESONATOR". AROUND $100 TO GET THE RESONATOR REMOVED, HAVE NOT QUOTED A NEW ONE FROM THE DEALER YET. …

Read full complaint

STARTED TO HEAR LOUD RATTLE COMING FROM REAR OF VEHICLE, THOUGHT MAYBE A HEAT SHIELD AROUND MUFFLER WENT BAD. TOOK IT INTO THE SHOP AND THEY STATED "NOT SURE WHAT HAPPENED, THOUGH YOU HAVE SOMETHING THAT HAS COME LOOSE IN THE RESONATOR". AROUND $100 TO GET THE RESONATOR REMOVED, HAVE NOT QUOTED A NEW ONE FROM THE DEALER YET. I WOULD IMAGINE THE REPLACEMENT PART WILL FAIL JUST AS THE ORIGINAL PART HAS DONE. *TR

NHTSA ODI #10295547

Official recalls

1

04V527000 · Exterior Lighting:brake Lights

Nov 1, 2004

ON CERTAIN SPORT UTILITY VEHICLES, VIBRATION AND HEAT MAY CAUSE THE TAIL LAMP/STOP LAMP BULB TO LOOSEN IN ITS SOCKET. IF THIS OCCURS, THE BULB MAY FLICKER AND EVENTUALLY BECOME INOPERATIVE.

Consequence & remedy

Consequence: AN INOPERATIVE BRAKE LAMP WILL NOT CONVEY THE DRIVER'S INTENTION OF STOPPING TO DRIVERS IN FOLLOWING VEHICLES, AND AN INOPERATIVE REAR TURN SIGNAL LAMP WILL NOT CONVEY THE DRIVER'S INTENTION TO TURN TO DRIVERS IN FOLLOWING VEHICLES. BOTH OF THESE FAILURES CAN INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL INSPECT THE TAIL LAMP/STOP LAMP ASSEMBLIES, AND IF NECESSARY, REPLACE THEM. THE RECALL BEGAN ON NOVEMBER 22, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438, OLDSMOBILE AT 1-800-630-6537, BUICK AT 1-866-608-8080, OR GMC AT 1-866-996-9463.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

4

RQ17002 · Loss Of Headlights

Opened Apr 24, 2017 · Closed Mar 29, 2021

Status: closed (inferred from source dates) · Exterior Lighting:headlights

The subject vehicles are model year (MY) 2002-2009 Chevrolet Trailblazer, GMC Envoy, 2004-2007 Buick Rainier, 2003-2008 Isuzu Ascender, 2005-2009 Saab 9-7X, 2002-2004 Oldsmobile Bravada, 2003-2006 Chevrolet SSR, 2005-2009 Buick Lacrosse, and 2006-2008 Pontiac Grand Prix. This scope includes the Trailblazer/Envoy variants: 2002-2006 Envoy XL/Trailblazer EXT and 2004-2005 Envoy XUV. The original scope of this investigation was expanded to include all vehicles equipped with the subject Headlight Driver Module (HDM). The focus of the investigation was to determine whether actions performed by General Motors adequately addressed any unreasonable risk to motor vehicle safety in the subject vehicles concerning the headlights and the HDM that controls them.Under normal electrical load and environmental conditions, the HDM can overheat inside the Underhood Electrical Center (UEC). This can cause the module to fail and result in a simultaneous loss of both low beam headlights and both daytime running lights (DRLs), often with no warning or prior detectability to the driver. This failure can be intermittent or permanent. No other exterior lights are affected. High beams, turn signals, brake lights, and reverse lights are still operational.General Motors addressed this issue with 2 recalls (14V755 & 15V519) and a special coverage program (N172091910). In view of the recalls and special coverage program implemented by GM and the vehicle high beams continuing to operate, ODI has tentatively concluded that the actions taken by GM mitigate any unreasonable risk to safety posed by HDM failure in the subject vehicles.Accordingly, the investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take additional action if warranted by new circumstances.The ODI reports cited above are available for review online at NHTSA.gov under the identification numbers in the attached document.

EA07009 · Fuel Pump Module Leaks Gasoline

Opened Jul 10, 2007 · Closed Aug 28, 2008

Status: closed (inferred from source dates) · Fuel System, Gasoline:delivery:fuel Pump

DURING THE COURSE OF THIS EA INVESTIGATION, ODI OBSERVED THAT THE MAJORITY OF THE COMPLAINTS (88%) AND WARRANTY CLAIMS (94%) WERE REPORTED FOR VEHICLES THAT ARE REGISTERED FOR USE IN THE SALT BELT REGION OF THE US.THIS AREA INCLUDES 20 STATES IN THE NORTHEAST, MID ATLANTIC AND THE MIDWEST REGIONS AND THE DISTRICT OF COLUMBIA.CONSUMERS IN THE SALT BELT REGION REPORTED TO ODI THAT THEY COULD SMELL FUEL VAPORS IN THEIR VEHICLES WHILE DRIVING.UPON FURTHER EXAMINATION OF THEIR VEHICLES, THEY DISCOVERED THAT FUEL VAPORS WERE COMING OUT OF THE TOP OF THE FUEL TANK. THIS CONDITION IS CAUSED BY CORROSION OF THE RETURN AND SENDER LINES OF THE FUEL PUMP MODULE.WATER AND ROAD SALT COLLECT ON TOP OF THE FUEL PUMP LEADING TO SMALL PINHOLES APPEARING ON THE FUEL LINES.FUEL MAY LEAK AND COLLECT ON TOP OF THE MODULE AND/OR SPILL ONTO THE GROUND.THE DATA EVALUATED UNDER THIS INVESTIGATION REFLECT A RELATIVELY LOW FREQUENCY OF OCCURRENCE THAT LARGELY ARISES IN SALT BELT STATES.GM HAS EXTENDED THE WARRANTY ON THE SUBJECT COMPONENT TO TEN YEARS OR 120,000 MILES.FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED AT THIS TIME; ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION SELECT DOCUMENT SEARCH.

PE05006 · Turn Signal Failures

Opened Feb 4, 2005 · Closed May 6, 2005

Status: closed (inferred from source dates) · Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:flasher Unit; Exterior Lighting:turn Signal:switch

BY LETTER DATED APRIL 29, 2005, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING ASAFETY RECALL ( NHTSA RECALL NO. 05V198 ) INVOLVING CERTAIN MODEL YEARS (MY) 2003-2004 ISUZU ASCENDER, CHEVROLET TRAILBLAZER, GMC ENVOY, OLDSMOBILE BRAVADA AND MY 2004 BUICK RAINER VEHICLES.THE RECALL APPLIES TO VEHICLES BUILT FROM APRIL 2003 THROUGH NOVEMBER 2003 FOR A TOTAL VEHICLE POPULATION OF 286,478.GM REPORTS THE DIRECTIONAL/HAZARD SIGNALS FAILURE IS DUE TO STICKING CONTACTS ON ROUTING RELAYS IN THE FLASHER MODULE.GM WILL REPLACE THE FLASHER MODULE ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Additional source detail variants (3)

Exterior Lighting:turn Signal:flasher Unit

BY LETTER DATED APRIL 29, 2005, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING ASAFETY RECALL ( NHTSA RECALL NO. 05V198 ) INVOLVING CERTAIN MODEL YEARS (MY) 2003-2004 ISUZU ASCENDER, CHEVROLET TRAILBLAZER, GMC ENVOY, OLDSMOBILE BRAVADA AND MY 2004 BUICK RAINER VEHICLES.THE RECALL APPLIES TO VEHICLES BUILT FROM APRIL 2003 THROUGH NOVEMBER 2003 FOR A TOTAL VEHICLE POPULATION OF 286,478.GM REPORTS THE DIRECTIONAL/HAZARD SIGNALS FAILURE IS DUE TO STICKING CONTACTS ON ROUTING RELAYS IN THE FLASHER MODULE.GM WILL REPLACE THE FLASHER MODULE ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Exterior Lighting:turn Signal

BY LETTER DATED APRIL 29, 2005, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING ASAFETY RECALL ( NHTSA RECALL NO. 05V198 ) INVOLVING CERTAIN MODEL YEARS (MY) 2003-2004 ISUZU ASCENDER, CHEVROLET TRAILBLAZER, GMC ENVOY, OLDSMOBILE BRAVADA AND MY 2004 BUICK RAINER VEHICLES.THE RECALL APPLIES TO VEHICLES BUILT FROM APRIL 2003 THROUGH NOVEMBER 2003 FOR A TOTAL VEHICLE POPULATION OF 286,478.GM REPORTS THE DIRECTIONAL/HAZARD SIGNALS FAILURE IS DUE TO STICKING CONTACTS ON ROUTING RELAYS IN THE FLASHER MODULE.GM WILL REPLACE THE FLASHER MODULE ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Exterior Lighting:turn Signal:switch

BY LETTER DATED APRIL 29, 2005, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING ASAFETY RECALL ( NHTSA RECALL NO. 05V198 ) INVOLVING CERTAIN MODEL YEARS (MY) 2003-2004 ISUZU ASCENDER, CHEVROLET TRAILBLAZER, GMC ENVOY, OLDSMOBILE BRAVADA AND MY 2004 BUICK RAINER VEHICLES.THE RECALL APPLIES TO VEHICLES BUILT FROM APRIL 2003 THROUGH NOVEMBER 2003 FOR A TOTAL VEHICLE POPULATION OF 286,478.GM REPORTS THE DIRECTIONAL/HAZARD SIGNALS FAILURE IS DUE TO STICKING CONTACTS ON ROUTING RELAYS IN THE FLASHER MODULE.GM WILL REPLACE THE FLASHER MODULE ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

EA04021 · Brake Lamp Failure

Opened Aug 3, 2004 · Closed Nov 4, 2004

Status: closed (inferred from source dates) · Exterior Lighting:brake Lights

GM STATES THAT SOME BRAKE/TAIL LAMP BULBS CAN PREMATURELY BECOME INOPERATIVE DUE TO MALFUNCTIONING BRAKE/TAIL LAMP SOCKETS.ON MARCH 2, 2004, GM INITIATED A 6-YEAR/72,000 MILE SPECIAL POLICY FOR 989,487 SUBJECT VEHICLES TO INSPECT AND REPLACE THE REAR BRAKE/TAIL LAMP BULB SOCKET ASSEMBLIES.ON APRIL 4, 2004, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE04-032) BASED ON CONSUMER COMPLAINTS ALLEGING BRAKE LIGHTS NOT OPERATING WHEN THE BRAKE PEDAL IS DEPRESSED.ON AUGUST 3, 2004 ODI UPGRADED PE04-032 TO AN ENGINEERING ANALYSIS (EA04-021).BY LETTER DATED OCTOBER 27, 2004 GM NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA # 04V527) COVERING SUBJECT VEHICLES THAT WERE NOT ALREADY REPAIRED UNDER GM'S SPECIAL POLICY.MY 2004 SUBJECT VEHICLES BUILT AFTER AUGUST 8, 2003 CONTAIN IMPROVED BRAKE LAMP ASSEMBLIES AND ARE NOT INCLUDED IN THE RECALL.GM DEALERS WILL INSTALL THE IMPROVED BRAKE LAMP ASSEMBLY ON SUBJECT VEHICLES BUILT ON AUGUST 8, 2003 AND EARLIER.THE ACTION TAKEN BY GM IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.