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2004 GMC Envoy Xl

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

145 reports with mileage · 42 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 81 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 20 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 20 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

6 crash reports6 fire reports6 injury reports

Electrical System complaints

81 reports
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69,000 miles · Nov 3, 2008
Electrical System

FAULTY TACH AND SPEEDOMETER ON MY 2004 GMC ENVOY XL. I HAVE NO WAY OF KNOWING MY ACTUAL DRIVING SPEED. SITTING STILL IT WILL SHOW 100+ MPH. I TRAVELED DOWN AN OFF RAMP TODAY DOING 120 MPH. MY WIFE CAN'T HANDLE THE VEHICLE ANY MORE. MY LOCAL GMC DEALER WANTS $500 TO FIX IT. HE STATED MANY 2003, 2004, 2005 AND 2006 GM VEHICLE HAVE…

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FAULTY TACH AND SPEEDOMETER ON MY 2004 GMC ENVOY XL. I HAVE NO WAY OF KNOWING MY ACTUAL DRIVING SPEED. SITTING STILL IT WILL SHOW 100+ MPH. I TRAVELED DOWN AN OFF RAMP TODAY DOING 120 MPH. MY WIFE CAN'T HANDLE THE VEHICLE ANY MORE. MY LOCAL GMC DEALER WANTS $500 TO FIX IT. HE STATED MANY 2003, 2004, 2005 AND 2006 GM VEHICLE HAVE THE SAME PROBLEM. GM NEEDS TO STEP UP AND FIX THIS. THIS IS VERY UNSAFE. I NEARLY RECEIVED A SPEEDING TICKET AND THE COP DID NOT BELIEVE ME WHEN I TOLD HIM MY SPEEDOMETER SAID I WAS ONLY DOING 60. *TR

NHTSA ODI #10247613

59,523 miles · Oct 8, 2008
Electrical System

DURING NORMAL DRIVING CONDITIONS AND WITH NO WARNING BOTH THE SPEEDOMETER AND TACHOMETER TOPPED OUT AND HAVE NOT WORKED SINCE. *TR

NHTSA ODI #10244764

58,000 miles · Sep 15, 2008
Electrical System

SPEEDOMETER STOPPED WORKING PROPERLY. $500 TO REPLACE. GM WILL NOT HELP, EVEN THOUGH THEY ARE AWARE OF THE DEFECTIVE UNITS THAT ARE ON THE STREETS. THEY HAVE RECALL ON PICKUP TRUCKS FOR SAME PROBLEM. *TR

NHTSA ODI #10242230

53,549 miles · Aug 25, 2008
Electrical System

THIS PAST WEEKEND 08-23-08 AND 08-24-08. THE ANALOG DASH CLUSTER WENT OUT ON MY 2004 GMS ENVOY. WHEN IT WENT OUT I MEAN COMPLETELY OUT NO TACH, SPEED OR AND OR THE GAUGES WORKED. THIS HAPPENED WHILE I WAS DRIVING. I TOOK THE VEHICLE TO THE DEALERSHIP RIGHT AWAY. IT WAS CHECKED AND CONFIRMED THAT THE DASH CLUSTER WAS NOT GETT…

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THIS PAST WEEKEND 08-23-08 AND 08-24-08. THE ANALOG DASH CLUSTER WENT OUT ON MY 2004 GMS ENVOY. WHEN IT WENT OUT I MEAN COMPLETELY OUT NO TACH, SPEED OR AND OR THE GAUGES WORKED. THIS HAPPENED WHILE I WAS DRIVING. I TOOK THE VEHICLE TO THE DEALERSHIP RIGHT AWAY. IT WAS CHECKED AND CONFIRMED THAT THE DASH CLUSTER WAS NOT GETTING ANY POWER. THIS CAN BE A SAFETY HAZARD FOR THE REASON BEING IF IT WHERE TO HAPPEN WHILE DRIVING LIKE IT DID TO ME. IT COULD BE A CONTRIBUTING FACTOR IN AN ACCIDENT. NOT KNOW HOW FAST ONE IS GOING CAN BE VERY DANGEROUS. THERE IS A NEW DASH CLUSTER ON ORDER WHICH SHOULD BE INSTALLED BY WEDNESDAY 08-27-08. *TR

NHTSA ODI #10239589

75,000 miles · Jul 14, 2008
Electrical System

THE TACHOMETER AND SPEEDOMETER DO NOT WORK. WHILE DRIVING TO WORK IN A CONSTRUCTION ZONE, MY SPEEDOMETER BEGAN MALFUNCTIONING. WHILE TRAVELING WITH OTHER COMMUTERS, MY SPEEDOMETER READ THAT I WAS TRAVELING 85 MPH. THE TACHOMETER HAS BEEN OUT FOR SEVERAL MONTHS. AFTER CALLING THE DEALERSHIP, THEY INFORMED ME THAT THIS IS COMMON I…

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THE TACHOMETER AND SPEEDOMETER DO NOT WORK. WHILE DRIVING TO WORK IN A CONSTRUCTION ZONE, MY SPEEDOMETER BEGAN MALFUNCTIONING. WHILE TRAVELING WITH OTHER COMMUTERS, MY SPEEDOMETER READ THAT I WAS TRAVELING 85 MPH. THE TACHOMETER HAS BEEN OUT FOR SEVERAL MONTHS. AFTER CALLING THE DEALERSHIP, THEY INFORMED ME THAT THIS IS COMMON IN MY VEHICLE. *TR

NHTSA ODI #10234190

90,368 miles · Jun 25, 2008
Electrical System

AFTER GETTING AN OIL CHANGE THE TECHNICIAN WENT TO PULL THE CAR OUT OF THE BAY AND THE CAR JUST DIED. IT APPEARED FIRST THAT THE BATTERY MAY HAVE DIED. THERE WAS NO POWER AT ALL. NEXT AFTER LETTING THE VEHICLE SIT FOR A MINUTE WE ATTEMPTED TO TURN ON THE IGNITION AND ALL THE GAUGES WENT CRAZY, REGISTERING AS IF I WAS DRIVING.…

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AFTER GETTING AN OIL CHANGE THE TECHNICIAN WENT TO PULL THE CAR OUT OF THE BAY AND THE CAR JUST DIED. IT APPEARED FIRST THAT THE BATTERY MAY HAVE DIED. THERE WAS NO POWER AT ALL. NEXT AFTER LETTING THE VEHICLE SIT FOR A MINUTE WE ATTEMPTED TO TURN ON THE IGNITION AND ALL THE GAUGES WENT CRAZY, REGISTERING AS IF I WAS DRIVING. THEN AS IN THE ANOTHER COMPLAINT, UPON ATTEMPTING TO START THE VEHICLE, ALL THE DASH BOARD WARNING LIGHTS AND TURN SIGNAL INDICATORS CAME ON AND STAYED ON. ALL THE GAUGES STARTED ACTING ERRATICALLY AND ALL THE NEEDLE INDICATORS STARTED JUMPING AT RANDOM. THE NEXT TIME I TRIED TO START THE VEHICLE AGAIN THE VEHICLE DID THE VERY SAME THING AS MENTIONED ABOVE (GAUGES ACTING ERRATICALLY, ETC.). I ATTEMPTED TO START THE VEHICLE SEVERAL MORE TIME EACH TIME WITH THE SAME RESULT. PRIOR TO THIS EXPERIENCE THE OIL GAUGE HAD STOP REGISTERING AND HAD MALFUNCTION ABOUT ONE YEAR EARLIER. AFTER MY FAVORITE MECHANIC CAME TO RESCUE ME HOT WIRED THE FUSE BOX TO ALLOW FOR ME TO DRIVE THE VEHICLE HOME. HE SAID THAT THE FUSES WERE NOT GETTING THE 12 VOLTS NEED TO OPERATE THE VEHICLE. I'M NOW WAITING ON THE DIAGNOSIS. *TR

NHTSA ODI #10232233

Mileage unknown · Jun 20, 2008
Electrical System

I HAD TO HAVE THE INSTRUMENT CLUSTER REPLACED FOR A FAULTY SPEEDOMETER. *TR

NHTSA ODI #10231719

72,000 miles · Jun 18, 2008
Electrical System

WE WERE JUST DRIVING DOWN THE ROAD WHEN THE SPEEDOMETER SUDDENLY READ 120 MPH. WE WERE DRIVING ABOUT 40 MPH. THE SPEEDOMETER IS NOW STUCK AT THAT POSITION, 120 MPH. *TR

NHTSA ODI #10231532

66,330 miles · May 8, 2008
Electrical System

2004 ENVOY - INSTRUMENT CLUSTER. *TR

NHTSA ODI #10227045

79,650 miles · Apr 28, 2008
Electrical System

THE CLUSTER IN MY CAR HAS GONE OUT AND MY SPEEDOMETER IS NO LONGER WORKING UP ON TAKING IT TO THE DEALERSHIP I WAS INFORMED THAT THIS IS A COMMON PROBLEM IN THE ENVOY. THEY STATED THE AT LEAST RECEIVED 4 TO 5 VEHICLES A DAY WITH THE SAME PROBLEMS. *TR

NHTSA ODI #10225856

Official recalls

1

04V527000 · Exterior Lighting:brake Lights

Nov 1, 2004

ON CERTAIN SPORT UTILITY VEHICLES, VIBRATION AND HEAT MAY CAUSE THE TAIL LAMP/STOP LAMP BULB TO LOOSEN IN ITS SOCKET. IF THIS OCCURS, THE BULB MAY FLICKER AND EVENTUALLY BECOME INOPERATIVE.

Consequence & remedy

Consequence: AN INOPERATIVE BRAKE LAMP WILL NOT CONVEY THE DRIVER'S INTENTION OF STOPPING TO DRIVERS IN FOLLOWING VEHICLES, AND AN INOPERATIVE REAR TURN SIGNAL LAMP WILL NOT CONVEY THE DRIVER'S INTENTION TO TURN TO DRIVERS IN FOLLOWING VEHICLES. BOTH OF THESE FAILURES CAN INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL INSPECT THE TAIL LAMP/STOP LAMP ASSEMBLIES, AND IF NECESSARY, REPLACE THEM. THE RECALL BEGAN ON NOVEMBER 22, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438, OLDSMOBILE AT 1-800-630-6537, BUICK AT 1-866-608-8080, OR GMC AT 1-866-996-9463.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

4

RQ17002 · Loss Of Headlights

Opened Apr 24, 2017 · Closed Mar 29, 2021

Status: closed (inferred from source dates) · Exterior Lighting:headlights

The subject vehicles are model year (MY) 2002-2009 Chevrolet Trailblazer, GMC Envoy, 2004-2007 Buick Rainier, 2003-2008 Isuzu Ascender, 2005-2009 Saab 9-7X, 2002-2004 Oldsmobile Bravada, 2003-2006 Chevrolet SSR, 2005-2009 Buick Lacrosse, and 2006-2008 Pontiac Grand Prix. This scope includes the Trailblazer/Envoy variants: 2002-2006 Envoy XL/Trailblazer EXT and 2004-2005 Envoy XUV. The original scope of this investigation was expanded to include all vehicles equipped with the subject Headlight Driver Module (HDM). The focus of the investigation was to determine whether actions performed by General Motors adequately addressed any unreasonable risk to motor vehicle safety in the subject vehicles concerning the headlights and the HDM that controls them.Under normal electrical load and environmental conditions, the HDM can overheat inside the Underhood Electrical Center (UEC). This can cause the module to fail and result in a simultaneous loss of both low beam headlights and both daytime running lights (DRLs), often with no warning or prior detectability to the driver. This failure can be intermittent or permanent. No other exterior lights are affected. High beams, turn signals, brake lights, and reverse lights are still operational.General Motors addressed this issue with 2 recalls (14V755 & 15V519) and a special coverage program (N172091910). In view of the recalls and special coverage program implemented by GM and the vehicle high beams continuing to operate, ODI has tentatively concluded that the actions taken by GM mitigate any unreasonable risk to safety posed by HDM failure in the subject vehicles.Accordingly, the investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take additional action if warranted by new circumstances.The ODI reports cited above are available for review online at NHTSA.gov under the identification numbers in the attached document.

EA07009 · Fuel Pump Module Leaks Gasoline

Opened Jul 10, 2007 · Closed Aug 28, 2008

Status: closed (inferred from source dates) · Fuel System, Gasoline:delivery:fuel Pump

DURING THE COURSE OF THIS EA INVESTIGATION, ODI OBSERVED THAT THE MAJORITY OF THE COMPLAINTS (88%) AND WARRANTY CLAIMS (94%) WERE REPORTED FOR VEHICLES THAT ARE REGISTERED FOR USE IN THE SALT BELT REGION OF THE US.THIS AREA INCLUDES 20 STATES IN THE NORTHEAST, MID ATLANTIC AND THE MIDWEST REGIONS AND THE DISTRICT OF COLUMBIA.CONSUMERS IN THE SALT BELT REGION REPORTED TO ODI THAT THEY COULD SMELL FUEL VAPORS IN THEIR VEHICLES WHILE DRIVING.UPON FURTHER EXAMINATION OF THEIR VEHICLES, THEY DISCOVERED THAT FUEL VAPORS WERE COMING OUT OF THE TOP OF THE FUEL TANK. THIS CONDITION IS CAUSED BY CORROSION OF THE RETURN AND SENDER LINES OF THE FUEL PUMP MODULE.WATER AND ROAD SALT COLLECT ON TOP OF THE FUEL PUMP LEADING TO SMALL PINHOLES APPEARING ON THE FUEL LINES.FUEL MAY LEAK AND COLLECT ON TOP OF THE MODULE AND/OR SPILL ONTO THE GROUND.THE DATA EVALUATED UNDER THIS INVESTIGATION REFLECT A RELATIVELY LOW FREQUENCY OF OCCURRENCE THAT LARGELY ARISES IN SALT BELT STATES.GM HAS EXTENDED THE WARRANTY ON THE SUBJECT COMPONENT TO TEN YEARS OR 120,000 MILES.FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED AT THIS TIME; ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION SELECT DOCUMENT SEARCH.

PE05006 · Turn Signal Failures

Opened Feb 4, 2005 · Closed May 6, 2005

Status: closed (inferred from source dates) · Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:flasher Unit; Exterior Lighting:turn Signal:switch

BY LETTER DATED APRIL 29, 2005, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING ASAFETY RECALL ( NHTSA RECALL NO. 05V198 ) INVOLVING CERTAIN MODEL YEARS (MY) 2003-2004 ISUZU ASCENDER, CHEVROLET TRAILBLAZER, GMC ENVOY, OLDSMOBILE BRAVADA AND MY 2004 BUICK RAINER VEHICLES.THE RECALL APPLIES TO VEHICLES BUILT FROM APRIL 2003 THROUGH NOVEMBER 2003 FOR A TOTAL VEHICLE POPULATION OF 286,478.GM REPORTS THE DIRECTIONAL/HAZARD SIGNALS FAILURE IS DUE TO STICKING CONTACTS ON ROUTING RELAYS IN THE FLASHER MODULE.GM WILL REPLACE THE FLASHER MODULE ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Additional source detail variants (3)

Exterior Lighting:turn Signal:flasher Unit

BY LETTER DATED APRIL 29, 2005, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING ASAFETY RECALL ( NHTSA RECALL NO. 05V198 ) INVOLVING CERTAIN MODEL YEARS (MY) 2003-2004 ISUZU ASCENDER, CHEVROLET TRAILBLAZER, GMC ENVOY, OLDSMOBILE BRAVADA AND MY 2004 BUICK RAINER VEHICLES.THE RECALL APPLIES TO VEHICLES BUILT FROM APRIL 2003 THROUGH NOVEMBER 2003 FOR A TOTAL VEHICLE POPULATION OF 286,478.GM REPORTS THE DIRECTIONAL/HAZARD SIGNALS FAILURE IS DUE TO STICKING CONTACTS ON ROUTING RELAYS IN THE FLASHER MODULE.GM WILL REPLACE THE FLASHER MODULE ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Exterior Lighting:turn Signal

BY LETTER DATED APRIL 29, 2005, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING ASAFETY RECALL ( NHTSA RECALL NO. 05V198 ) INVOLVING CERTAIN MODEL YEARS (MY) 2003-2004 ISUZU ASCENDER, CHEVROLET TRAILBLAZER, GMC ENVOY, OLDSMOBILE BRAVADA AND MY 2004 BUICK RAINER VEHICLES.THE RECALL APPLIES TO VEHICLES BUILT FROM APRIL 2003 THROUGH NOVEMBER 2003 FOR A TOTAL VEHICLE POPULATION OF 286,478.GM REPORTS THE DIRECTIONAL/HAZARD SIGNALS FAILURE IS DUE TO STICKING CONTACTS ON ROUTING RELAYS IN THE FLASHER MODULE.GM WILL REPLACE THE FLASHER MODULE ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Exterior Lighting:turn Signal:switch

BY LETTER DATED APRIL 29, 2005, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING ASAFETY RECALL ( NHTSA RECALL NO. 05V198 ) INVOLVING CERTAIN MODEL YEARS (MY) 2003-2004 ISUZU ASCENDER, CHEVROLET TRAILBLAZER, GMC ENVOY, OLDSMOBILE BRAVADA AND MY 2004 BUICK RAINER VEHICLES.THE RECALL APPLIES TO VEHICLES BUILT FROM APRIL 2003 THROUGH NOVEMBER 2003 FOR A TOTAL VEHICLE POPULATION OF 286,478.GM REPORTS THE DIRECTIONAL/HAZARD SIGNALS FAILURE IS DUE TO STICKING CONTACTS ON ROUTING RELAYS IN THE FLASHER MODULE.GM WILL REPLACE THE FLASHER MODULE ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

EA04021 · Brake Lamp Failure

Opened Aug 3, 2004 · Closed Nov 4, 2004

Status: closed (inferred from source dates) · Exterior Lighting:brake Lights

GM STATES THAT SOME BRAKE/TAIL LAMP BULBS CAN PREMATURELY BECOME INOPERATIVE DUE TO MALFUNCTIONING BRAKE/TAIL LAMP SOCKETS.ON MARCH 2, 2004, GM INITIATED A 6-YEAR/72,000 MILE SPECIAL POLICY FOR 989,487 SUBJECT VEHICLES TO INSPECT AND REPLACE THE REAR BRAKE/TAIL LAMP BULB SOCKET ASSEMBLIES.ON APRIL 4, 2004, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE04-032) BASED ON CONSUMER COMPLAINTS ALLEGING BRAKE LIGHTS NOT OPERATING WHEN THE BRAKE PEDAL IS DEPRESSED.ON AUGUST 3, 2004 ODI UPGRADED PE04-032 TO AN ENGINEERING ANALYSIS (EA04-021).BY LETTER DATED OCTOBER 27, 2004 GM NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA # 04V527) COVERING SUBJECT VEHICLES THAT WERE NOT ALREADY REPAIRED UNDER GM'S SPECIAL POLICY.MY 2004 SUBJECT VEHICLES BUILT AFTER AUGUST 8, 2003 CONTAIN IMPROVED BRAKE LAMP ASSEMBLIES AND ARE NOT INCLUDED IN THE RECALL.GM DEALERS WILL INSTALL THE IMPROVED BRAKE LAMP ASSEMBLY ON SUBJECT VEHICLES BUILT ON AUGUST 8, 2003 AND EARLIER.THE ACTION TAKEN BY GM IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.