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2002 Freightliner FS-65

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

Limited mileage data: 5 of 5 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Structure. Review the 4 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

0 crash reports0 fire reports0 injury reports

Fuel System, Other complaints

1 reports
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55,028 miles · Jan 7, 2005
Fuel System, Other

ROSEAU SCHOOL DISTRICT OPERATES A FLEET OF 26 BUSES COVERING APPROX. 1000 SQUARE MILES IN AREA. IN 1999 ROSEAU SCHOOLS BEGAN PURCHASING BUSES WITH THE CUMMINS ISB ENGINES (AN ALL ELECTRONIC ENGINE REPLACING THE OLDER "B" ENGINES). THE DISTRICT NOW HAS 8 UNITS WITH THIS PARTICULAR ENGINE. THE DISTRICT HAS BEEN EXPERIENCING TOO…

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ROSEAU SCHOOL DISTRICT OPERATES A FLEET OF 26 BUSES COVERING APPROX. 1000 SQUARE MILES IN AREA. IN 1999 ROSEAU SCHOOLS BEGAN PURCHASING BUSES WITH THE CUMMINS ISB ENGINES (AN ALL ELECTRONIC ENGINE REPLACING THE OLDER "B" ENGINES). THE DISTRICT NOW HAS 8 UNITS WITH THIS PARTICULAR ENGINE. THE DISTRICT HAS BEEN EXPERIENCING TOO MANY PROBLEMS WITH SENSORS, CHECK ENGINE LIGHTS COMING ON AND POWER DERATING WHEN OPERATING THESE ENGINES. A COMMON PROBLEM IS LIFT PUMP FAILURE CAUSING RETOACTIVE FAILURE TO THE INJECTION PUMP (CUMMINS NAME FOR THE INJECTION PUMP IS THE VP44 PUMP). WHEN PUMP FAILURE OCCURS A NUMBER OF THINGS MAY HAPPEN - EITHER THE ENGINE MAY GO INTO THE LIMP MODE WHICH WILL LET THE ENGINE STILL RUN BUT UNDER RESTRICTED POWER, THE ENGINE MAY LOSE POWER AND WITHIN SECONDS RETURN TO FULL POWER OR THE ENGINE MAY JUST STOP AND NOT RESTART. IN THE SCHOOL BUSING INDUSTRY ANY OF THESE TYPE OF FAILURES COULD PRESENT ITSELF AS A SERIOUS SAFETY HAZARD FROM THE BUS SLOWING DOWN AND BEING REARENDED BY ANOTHER VEHICLE, THE LOSS OF POWER WHEN BRAKING OR TURNING CAUSING LOSS OF BRAKES OR POWER STEERING, THE LOSS OF POWER CAUSING STALLING OF THE UNIT IN AN INTERSECTION OR WORSE YET WHEN GOING ACROSS A RAILROAD INTERSECTION. IN OUR SITUATION IN NORTHERN MINNESOTA WE ARE SOMETIMES RUNNING IN SUB-ZERO TEMPERATURES (THIS PAST WEEK AS COLD AS -40 DEGREES BELOW 0). A STRANDED SCHOOL BUS OF KIDS IN THOSE TEMPERATURES COULD CREATE REAL PROBLEMS. THE LIST GOES ON AND ON OF WHAT MAY HAPPEN OR IN SOME CASES HAS ALREADY HAPPENED. OTHERS ARE HAVING SIMILAR PROBLEMS.*AK

NHTSA ODI #10105924

Official recalls

3

05V205000 · Fuel System, Diesel

Apr 27, 2005

CERTAIN 1998-2003 MY FREIGHTLINER FS-65 SCHOOL BUS CHASSIS AND MB-45, MB-55, AND XB SHUTTLE BUS CHASSIS, AND THOMAS BUILT BUS: MVP-ER AND MVP-EF SCHOOL BUS AND NON-SCHOOL BUS MODELS EQUIPPED WITH CUMMINS ISB DIESEL ENGINES AND EQUIPPED WITH FEDERAL-MOGAL 12 AND 24 VOLT FUEL LIFT PUMPS. THE FUEL PUMP COULD FAIL TO TRANSFER FUEL APPROPRIATELY CREATING AN ENGINE STALL CONDITION.

Consequence & remedy

Consequence: SHOULD THE ENGINE STALL WHILE THE VEHICLE IS IN USE, A POSSIBLE VEHICLE CRASH COULD OCCUR.

Remedy: CUMMINS WILL NOTIFY THE CUSTOMERS OF FREIGHTLINER AND THOMAS BUILT AND REPLACE THE FUEL LIFT PUMP FREE OF CHARGE. OWNERS MAY CONTACT CUMMINS AT 1-800-DIESELS.

04V343000 · Service Brakes, Hydraulic:foundation Components:hoses, Lines/piping, And Fittings

Jul 12, 2004

ON CERTAIN SCHOOL BUSES CHASSIS EQUIPPED WITH CATERPILLAR ENGINES AND HYDRAULIC BRAKES. A BRAIDED GROUND STRAP FOR THE STARTER MAY RUB ON A STEEL CHASSIS BRAKE LINE POTENTIALLY CAUSING A FLUID LEAK.

Consequence & remedy

Consequence: A BRAKE FLUID LEAK CAN REDUCE BRAKING EFFECTIVENESS AND INCREASE THE STOPPING DISTANCE, WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL INSPECT THE BRAKE LINE AND REPLACE IT, IF NECESSARY. THE BRAIDED GROUND STRAP WILL BE REPLACED WITH AN INSULATED CABLE. THE RECALL BEGAN ON AUGUST 10, 2004. OWNERS MAY CONTACT FREIGHTLINER AT 1-800-547-0712.

02V084000 · Service Brakes, Hydraulic:foundation Components:hoses, Lines/piping, And Fittings

Apr 2, 2002

ON CERTAIN SCHOOL BUSES, THE BRAKE HOSES FROM THE CHASSIS TO FRONT BRAKE CHAMBERS COULD DEVELOP LEAKS DUE TO THE HOSE ROUTING THAT COULD OVERSTRESS THE HOSE DURING SHARP TURNS.

Consequence & remedy

Consequence: THE VEHICLE COULD HAVE REDUCED BRAKING CAPACITY, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL INSPECT FOR IMPROPER ROUTING. IF IMPROPER ROUTING IS FOUND, DEALERS WILL REPLACE AND CORRECT THE HOSE ROUTING. OWNER NOTIFICATION BEGAN APRIL 29, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FREIGHTLINER AT 1-800-547-0712.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE02024 · Front Air Brake Hose Leakage

Opened Feb 22, 2002 · Closed Mar 25, 2002

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

There is no summary currently available