LIPPERT CHASSIS FAILURE - THE CHASSIS OF OUR TRAVEL TRAILER BUCKLED WHILE TOWING IT FROM CA TO AZ. THE FAILURE BECAME SO CATASTROPHIC THAT THE FRONT END OF THE TRAILER ACTUALLY TOUCHED THE HIGHWAY SURFACE WHILE IN TOW. MY WIFE AND 2 KIDS COULD HAVE EASILY BEEN KILLED HAD I NOT CAREFULLY TOOK US OFF THE HIGHWAY WHEN I DID. LIPPER…
Read full complaint
LIPPERT CHASSIS FAILURE - THE CHASSIS OF OUR TRAVEL TRAILER BUCKLED WHILE TOWING IT FROM CA TO AZ. THE FAILURE BECAME SO CATASTROPHIC THAT THE FRONT END OF THE TRAILER ACTUALLY TOUCHED THE HIGHWAY SURFACE WHILE IN TOW. MY WIFE AND 2 KIDS COULD HAVE EASILY BEEN KILLED HAD I NOT CAREFULLY TOOK US OFF THE HIGHWAY WHEN I DID. LIPPERT COMPONENTS INC OF INDIANA MANUFACTURES THE CHASSIS FOR FORREST RIVER, INC. IN THE CASE OF MY TRAILER, IT APPEARS THAT THEY USED A 1/8 INCH THICK C-CHANNEL TUBING IN THE AREA THAT BUCKLED. I HAVE SPOKEN TO MANY RV EXPERTS WHO BELIEVE THIS IS NOT ADEQUATE FOR THE SIZE AND WEIGHT OF THE TRAILER. I HAVE CONTACTED AND TRIED TO GET LIPPERT, (LCI) TO TAKE SOME RESPONSIBILITY. I EVEN SENT THE OWNER OF THE COMPANY PERSONALLY A 3 PAGE LETTER ASKING FOR THEIR SUPPORT, TO WHICH I DID NOT RECEIVE A RESPONSE. IN A LETTER SENT TO THEM FROM MY ATTORNEY, THEY ADVISED ME THAT THEY DO NOT OFFER A WARRANTY TO THE END PURCHASER OF THE VEHICLE. THIS TO ME SEEMS UNACCEPTABLE. IN RESEARCHING LIPPERT'S HISTORY OF CHASSIS FAILURES ONLINE, IT SEEMS AS THOUGH MINE IS NOT AN ISOLATED INCIDENT. THEIR ARE NUMEROUS BLOGS, POSTINGS AND EVEN YOU TUBE VIDEOS SHARING SIMILAR ISSUES. MY CONCERN IS THAT A 30 FOOT OR LONGER VEHICLE TRAVELING DOWN A US HIGHWAY AT 55 MPH SHOULD NOT JUST BEND IN HALF FOR NO REASON. MY VEHICLE WAS IN PRISTINE CONDITION, LESS THAN 5 YEARS OLD. NOT ONLY COULD THIS HAVE CREATED A DEVASTATING ACCIDENT, IT RUINED OUR FAMILY VACATION AND LEFT A SUBSTANTIAL FINANCIAL BURDEN. GIVEN THE AMOUNT OF PEOPLE WITH SIMILAR SERIOUS CHASSIS ISSUES FROM LCI, I BELIEVE IT'S TIME SOMEONE ADDRESSES THIS BEFORE INNOCENT PEOPLE DIE. ADDITIONALLY, LIPPERT APPEARS TO BE THE PRIMARY MANUFACTURER OF CHASSIS' FOR THE ENTIRE RV INDUSTRY. I AM TOLD THEY MAKE UP TO 1600 CHASSIS PER DAY. GIVEN THEIR DOMINANCE IN THE INDUSTRY, TOO MANY PEOPLES LIVINGS ARE RIDING ON THEIR PRODUCTS.
NHTSA ODI #11019253
2,700 miles · May 26, 2016
Electrical SystemUnknown Or OtherWheels
WHILE TRAVELING THROUGH MS IT WAS BROUGHT TO OUR ATTENTION THAT SOMETHING WAS RUBBING ON THE TIRE ON OUR FIFTH WHEEL. UPON INSPECTION WE COULD SEE A BOLT AND A PIECE OF METAL, WHICH WERE ATTACHED TO THE SLIDE UNIT, RUBBING AGAINST THE TIRE. WE PROCEEDED TO A RV CENTER IN HAMMOND, LA TO HAVE FURTHER INSPECTION ON THIS ISSUE. IT…
Read full complaint
WHILE TRAVELING THROUGH MS IT WAS BROUGHT TO OUR ATTENTION THAT SOMETHING WAS RUBBING ON THE TIRE ON OUR FIFTH WHEEL. UPON INSPECTION WE COULD SEE A BOLT AND A PIECE OF METAL, WHICH WERE ATTACHED TO THE SLIDE UNIT, RUBBING AGAINST THE TIRE. WE PROCEEDED TO A RV CENTER IN HAMMOND, LA TO HAVE FURTHER INSPECTION ON THIS ISSUE. IT WAS DETERMINED THAT THE BOLT WOULD HAVE TO BE SHORTENED AND THE RAM FACE WOULD HAVE TO BE CUT BACK TO ALLOW FOR FREE ROTATION AND REDUCE THE RISK OF DAMAGE TO THE TIRE. THEY CUT THE BOLT AND RETHREADED IT TO WHERE IT WAS SHORTENED ENOUGH NOT TO COMPROMISE THE TIRE. THEY ALSO CUT BACK THE RAM FACE END TO ELIMINATE THE CHANCE OF IT RUBBING THE TIRE ANY FURTHER. WHILE THEY WERE REPAIRING THE TIRE ISSUE THEY ALSO DISCOVERED THAT THE WIRING HARNESS HAD BEEN RUBBED THROUGH AND HAD EXPOSED THE BARE WIRES. THE EXPOSED WIRING HAD TO BE CUT OUT AND REPLACED. THE NEW WIRING AND HARNESS WERE REATTACHED IN A MORE SECURE FASHION. AGAIN, WE ENDURED STRESS, DELAY, EXPENSE AND APPREHENSION WITH THIS 5TH WHEEL. WE ARE ALWAYS WAITING FOR THE NEXT SHOE TO DROP! WHAT NEXT? INCIDENT #4 OF 5 WE WILL BE POSTING. SERIAL#: RL1844723 UNIT MODEL#: 8289WS
Forest River is recalling certain model year 2012-2013 Rockwood, Windjammer, Vlite and Flagstaff travel trailers manufactured February 3, 2012, through February 4, 2013. When an affected trailer hits a large bump or pot hole, the trailer tire may contact the bottom of the floor.
Consequence & remedy
Consequence: As a result, the tire may become damaged and possibly blow out which may cause a loss of control, increasing the risk of a crash.
Remedy: Forest River will notify owners, and dealers will add a lift kit between the frame and the axle mounting brackets, free of charge. Owners may contact Forest River at 1-574-825-7178.
Additional source detail variants (2)
Tires
Forest River is recalling certain model year 2012-2013 Rockwood, Windjammer, Vlite and Flagstaff travel trailers manufactured February 3, 2012, through February 4, 2013. When an affected trailer hits a large bump or pot hole, the trailer tire may contact the bottom of the floor.
Consequence: As a result, the tire may become damaged and possibly blow out which may cause a loss of control, increasing the risk of a crash.
Remedy: Forest River will notify owners, and dealers will add a lift kit between the frame and the axle mounting brackets, free of charge. Owners may contact Forest River at 1-574-825-7178.
SUSPENSION:REAR:AXLE:NON-POWERED Axle Assembly
Forest River is recalling certain model year 2012-2013 Rockwood, Windjammer, Vlite and Flagstaff travel trailers manufactured February 3, 2012, through February 4, 2013. When an affected trailer hits a large bump or pot hole, the trailer tire may contact the bottom of the floor.
Consequence: As a result, the tire may become damaged and possibly blow out which may cause a loss of control, increasing the risk of a crash.
Remedy: Forest River will notify owners, and dealers will add a lift kit between the frame and the axle mounting brackets, free of charge. Owners may contact Forest River at 1-574-825-7178.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1
RQ14004 · Trailer Tire May Contact Floor
Opened Sep 10, 2014 · Closed Jul 9, 2015
Status: closed (inferred from source dates) · Suspension:rear:springs:leaf Spring ASSEMBLY:U-BOLT, Leaf Spring To Axle
ODI opened RQ14-004 based on 3 Vehicle Owner Questionnaires (VOQs) which reported a condition similar to recall 13V-554.This recall addressed insufficient clearance between the tire and trailer floor.The condition was due to a frame supplier change which resulted in reduced clearance between the top of the tire and the bottom of the wheel wellOf the three VOQs reported in the opening resume two were not included in recall 13V-554 and one was.Both of the vehicles not included used a different frame than the recalled trailers.Upon thorough examination of the condition experienced by the owners it was found that neither unit exhibited insufficient tire clearance between the bottom of the floor and top of the tire.Forest River's initial Information Request Response (IRR) submission did not adequately address all the questions asked by ODI.Following a meetingwith Forest River personnel on March 20, 2015 an IRR was submitted on May 22, 2015, which satisfied ODI.This submission is included in the public repository.When asked how Forest River identified the recall population they used a production change to determine the start and end dates.On February 3, 2012 Forest River introduced a new frame.The engineering drawings used to launch this new frame failed to identify the frame rail height.Furthermore, Forest River failed to verify that the new frame rail height was the same as the one it replaced.This created a half inch reduction in clearance.This issue was not identified and remedied untilFebruary 4, 2013 which is the end of the recall population. A thorough review of the complaint and warranty informationreceived during this investigation was preformed.After removing claims that could be associated with recall 13V-554 a defect trend was not identified on the remaining population.The only crash which also included an injurycould not be positively associated with the alleged defect. This investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency reserves the right to take further action if warranted by the circumstances.The ODI reports cited above can be reviewed at: http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following complaint identification numbers: 10598458, 10598344, 10538519.
2012 Forest River Rockwood Problems, Complaints & Recalls | Skip That Year