2021 Forest River Georgetown

The contact owns a 2021 Forest River Georgetown RV built on a 2020 Ford Motorhome Chassis. While on a road trip, the contact, his wife, and two children became ill from the PolyHyde vinyl seats that were factory installed and bolted down in the RV. The contact stated that the seats were deteriorating and released a powdery substance, causing his eyes to water, coughing, and respiratory issues. The contact's son was diagnosed with bronchitis and had a rash on the chest. The contact’s daughter had a cough and runny nose. The contact's wife had high blood pressure. Medical attention was received by each occupant inside the RV. The RV was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was made aware of the failure. The failure mileage was approximately 21,000.

Factory weight measurements show rear axle at 14,310 lbs (GAWR: 15,500 lbs). Adding required fluids (80 US gal fuel @ 480 lbs, 24.5 US gal LPG @ 103 lbs, 85 US gal fresh water @ 705 lbs, 10 US gal hot water @ 84 lbs) increases rear axle weight to 15,579 lbs, exceeding GAWR by 79 lbs before any cargo loading. This creates significant safety risks through axle overload during normal operation. Forest River now builds this model on 26000# chassis, validating the original chassis as inadequate. Suspension upgrade costs approximately $28,000 USD. Request investigation for safety recall of all 2021 GT7 36K7 units on 24000# chassis. Issue previously raised with Chad Defrees (factory) and service center management.

I pulled to the side of the road, with my foot on the brake, i placed the Motorhome in park, and set the emergency brake. When i went to start to turn back on the road, the gear shift lever, would move freely, but not change from park to drive, or any other gear. I limped to my destination by shifting the transmission manually at the transmission linkage lever. Found out that the linkage cable had melted on the exhaust. It was not properly tied up away from the exhaust.

The contact owns a 2021 Forest River Georgetown RV built on a 2020 Ford F59 chassis. The contact stated that while operating the RV, the suspension was extremely unstable making it extremely difficult to control the vehicle. Additionally, while driving over bumps in the roadway, the RV would sway from side to side. The contact indicated that the GVW of the RV exceeded the weight limit for the chassis, causing the driver’s side of the RV to sag approximately 3 inches. The contact stated that all four wheels were sitting on the bump stops of the suspension. The RV was taken to the Forest River Service Center where suspension air bags were installed, but the failure persisted. The contact stated that the RV and chassis manufacturers confirmed the safety defect, but neither agreed to resolve the issue. The failure mileage was 500.

The rear suspension. sway bar brackets are loose from factory or work their way loose. i lost my bracket and bolts as i entered the campground in the motorhome discovered this and discovered the other side was loose as well. this piece could have came off while at highway speed and caused injury to others as well as caused myself to have a tire failure , not to mention the danger of the swaybar not working correctly when driving the motorhome.