1992 FORD THUNDERBIRD RECALLED FOR REPLACEMENT OF IGNITION SWITCH A FEW YEARS BACK (NHTSA ACTION NUMBER: EA95002). DEFECTIVE SWITCH WAS REPLACED WITH EXACT SAME PART THAT WAS RECALLED AND FAILED AGAIN WITHIN ONE YEAR WITH TWO HALVES OF UNIT AGAIN COMING APART. I HAVE JUST REPLACED FOR THE FIFTH TIME WITH EXACT SAME DEFECTIVE U…
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1992 FORD THUNDERBIRD RECALLED FOR REPLACEMENT OF IGNITION SWITCH A FEW YEARS BACK (NHTSA ACTION NUMBER: EA95002). DEFECTIVE SWITCH WAS REPLACED WITH EXACT SAME PART THAT WAS RECALLED AND FAILED AGAIN WITHIN ONE YEAR WITH TWO HALVES OF UNIT AGAIN COMING APART. I HAVE JUST REPLACED FOR THE FIFTH TIME WITH EXACT SAME DEFECTIVE UNIT, THIS BEING THE ONLY THING AVAILABLE FROM FORD AND FROM AFTERMARKET SUPPLIERS. HOW DOES REPLACING DEFECTIVE PART WITH EXACTLY SAME PART ELIMINATE FIRE HAZARD ASSOCIATED WITH THIS PART WHICH PROMPTED RECALL IN THE FIRST PLACE??? *TR
NHTSA ODI #10355763
98,000 miles · Jan 24, 2005
Electrical SystemExterior Lighting
CONSUMER' S VEHICLE EXPERIENCED THE SAME PROBLEMS AS STATED IN NHTSA RECALLS 96V071000 AND 99V27500 CONCERNING IGNITION SYSTEM AND HEADLIGHTS. THE DEALERSHIP INDICATED CONSUMER'S VEHICLE NOT INCLUDED IN THE RECALL DUE TO VIN. *AK *NM
NHTSA ODI #10092913
Mileage unknown · Aug 24, 2004
Electrical SystemFire
WHILE DRIVING CONSUMER SMELLED SMOKE COMING IN FROM THE VENTS. CONSUMER PULLED OVER, LIFTED THE HOOD UP, AND VEHICLE CAUGHT ON FIRE. CONSUMER WAS ABLE TO EXTINGUISH THE FIRE. CONSUMER HAD THE VEHICLE TOWED TO THE DEALER FOR INSPECTION. *AK
NHTSA ODI #10089668
Mileage unknown · Aug 13, 2004
Electrical System
WHILE PLACING THE KEY INSIDE OF THE IGNITION SWITCH THE KEY FAILED TO COME OUT FROM THE IGNITION. CONSUMER HAD THE VEHICLE TOWED TO THE DEALER FOR INSPECTION, AND MECHANIC DETERMINED THAT THE IGNITION SWITCH NEEDED TO BE REPLACED. *AK
NHTSA ODI #10087910
Mileage unknown · May 12, 2004
Electrical System
WHILE PLACING THE KEY IN THE IGNITION SWITCH VEHICLE FAILED TO START. CONSUMER TURNED OFF THE VEHICLE, AND THEN RESTARTED IT. DROVE IT TO THE DEALER FOR INSPECTION, AND MECHANIC REPLACED SOLENOID SWITCH INSIDE THE IGNITION DUE TO A BURNT OUT WIRE. *AK
NHTSA ODI #10073541
Mileage unknown · Apr 15, 2003
Electrical System
WHILE DRIVING THE EEC FUSE BLEW OUT AND CAUSED THE VEHICLE TO STALL. THE DEALER WAS NOTIFIED. *NLM
NHTSA ODI #10015869
Mileage unknown · Aug 26, 2002
Electrical SystemExterior Lighting
SOMETIMES TURN SIGNAL WORKS AND SOMETIMES THEY DO NOT WORK. CONSUMER HAS TO WIGGLE KEY, AND SIGNALS MAY OR MAY NOT ILLUMINATE. CAUSE UNKNOWN. RECALL 96 V 071 000 DESCRIBED THE SAME PROBLEM. PLEASE PROVIDE ANY FURTHER INFORMATION. *AK
NHTSA ODI #8017208
Mileage unknown · Aug 21, 2002
Electrical SystemFire
THE HARNESS AT THE ALTERNATOR HAS CAUGHT FIRE TWICE AND I HAVE REPLACED THE ALTERNATOR THREE TIMES IN TWO YEARS. THIS IS A VERY DANGEROUS SITUATION. IT STARTS SMOKING AND SUET COMES OUT AND YOU THINK THE CAR IS GOING TO BLOW UP. IT IS A VERY FRIGHTENING EXPERIENCE. THE MECHANIC FOUND SERVICE BULLENTIN ARTICLE #96-21-4 WHICH DESC…
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THE HARNESS AT THE ALTERNATOR HAS CAUGHT FIRE TWICE AND I HAVE REPLACED THE ALTERNATOR THREE TIMES IN TWO YEARS. THIS IS A VERY DANGEROUS SITUATION. IT STARTS SMOKING AND SUET COMES OUT AND YOU THINK THE CAR IS GOING TO BLOW UP. IT IS A VERY FRIGHTENING EXPERIENCE. THE MECHANIC FOUND SERVICE BULLENTIN ARTICLE #96-21-4 WHICH DESCRIBES THIS. IT HAS HAPPENED TO ME TWICE IN LESS THAN TWO YEARS. I AM VERY DISTRUBED. PLEASE HELP ME.*AK
NHTSA ODI #766004
Mileage unknown · Jul 9, 2002
Electrical System
VEHICLE EXHIBITS SYMPTOMS SIMILAR TO EARLIER MODELS WITH TFI; SUDDEN STALL AT ANY SPEED OR CONFIGURATION. ALWAYS ASSOCIATED WITH HIGH AMBIENT/ENGINE TEMPERATURE. PROBLEM HAS OCCURED ON HIGHWAY, CREATING EXTRAORDINARILY DANGEROUS SITUATION. DEALER TECHNICIAN DISMISSED POSSIBLE IGNITION FAILURE WHEN ASKED.
NHTSA ODI #764003
Mileage unknown · Jun 13, 2001
Electrical System
HEADLIGHTS GOE OUT FOR VARIOUS INTERVALS WHICH MAY BE PRECEDED BY FLICKERING OR BLINKING AS A RESULT OF CIRCUIT BREAKER OPENING. DEALER HAS BEEN NOTIFIED. PLEASE PROVIDE FURTHER INFORMATION.*AK
VEHICLE DESCRIPTION: PASSENGER VEHICLES EQUIPPED WITH FOG LIGHTS, IN WHICH THE HEADLIGHTS MAY GO OUT FOR VARIOUS INTERVALS AND WHICH MAY BE PRECEDED BY FLICKERING OR BLINKING AS A RESULT OF THE CIRCUIT BREAKER OPENING.
Consequence & remedy
Consequence: DRIVER'S COULD EXPERIENCE A LOSS OF VISIBILITY, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSTALL A HEADLIGHT SWITCH WHICH INCORPORATES A CIRCUIT BREAKER OF REVISED DESIGN, AND INSTALL A WIRING HARNESS CONNECTOR, IF NEEDED.
VEHICLE DESCRIPTION: PASSENGER VEHICLES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DISTRICT OF COLUMBIA, DELAWARE, IOWA, ILLINOIS, INDIANA, KENTUCKY, MASSACHUSETTS, MARYLAND, MAINE, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WISCONSIN, AND WEST VIRGINIA. MOVEMENT OF THE FUEL LINES CAUSES THE NYLON FUEL LINE JUMPER TO CHAFE AGAINST THE FLOOR PAN. THIS WEAR CAN CAUSE A PIN HOLE IN THE FUEL LINE RESULTING IN FUEL LEAKAGE.
Consequence & remedy
Consequence: THIS FUEL LEAKAGE RESULTS IN DAMPNESS AND FUEL ODOR, AND IF AN IGNITION SOURCE WAS PRESENT, A FIRE COULD RESULT.
Remedy: DEALERS WILL INSTALL A PLASTIC CONVOLUTE COVERING AROUND THE FUEL LINES. IF THE LINES SHOW A LEAK, THE LINES WILL BE REPLACED FIRST.
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