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2002 Ford Ranger

Owner reports · Recalls · Investigations

More warning signs than most Ranger years

Owner complaints for the 2002 Ford Ranger are substantially higher than the model-year median of 144.

About this comparison →

When problems were reported

Mileage at the reported incident

220 reports with mileage · 126 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Power Train. Review the 61 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 51 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 49 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

43 crash reports12 fire reports25 injury reports

What owners actually said

346 reports
20,000 miles · May 22, 2004
Power Train

(1) GRINDING NOISE COMING FROM FRONT TRANSFER CASE ON 4X4 DRIVETRAIN, NOTICEABLE AT 30 TO 40 MPH..PRECENT AT ALL SPEEDS MORE APPARENT AT SPEEDS DESCRIBED, AT HIGH SPEEDS 40 TO 80MPH GRINDING NOISE MASKED BY WIND/ROAD NOISE. NOISE STARTED AT UNDER 20000 MILES ON VEHICLE, VEHICLE CURRENTLY HAS 27K MILES AND GRINDING/NOISE IS MORE …

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(1) GRINDING NOISE COMING FROM FRONT TRANSFER CASE ON 4X4 DRIVETRAIN, NOTICEABLE AT 30 TO 40 MPH..PRECENT AT ALL SPEEDS MORE APPARENT AT SPEEDS DESCRIBED, AT HIGH SPEEDS 40 TO 80MPH GRINDING NOISE MASKED BY WIND/ROAD NOISE. NOISE STARTED AT UNDER 20000 MILES ON VEHICLE, VEHICLE CURRENTLY HAS 27K MILES AND GRINDING/NOISE IS MORE PRONOUNCED. (2) NO APPARENT COMPONENT FAILURE YET, SEVERAL RANGER 4X4 OWNERS HAVE THIS PROBLEM.(MEMBER OF A RANGER FORUM OF 1000+ MEMBERS). WILL IT CAUSE PREMATURE FAILURE OF FRONT DRIVE LINE COMPONENTS LEADING TO CRASH AND OR DEATH? (3) DEALERSHIP IS AWARE OF THE PROBLEM, ONLY WAY TO CORRECT IT IS TO USE HARDER TIRES; DEALER WILL NOT RECOMMEND GOODYEARS WHICH IS WHAT IS INSTALLED BY THE FACTORY. *AK

NHTSA ODI #10072984

Mileage unknown · May 17, 2004
Unknown Or OtherCrash

THE RADIATOR ON MY 2002 FORD RANGER HAD TO BE REPLACED ON MARCH 5, 2004. ON MARCH 17, 2004 A 30" X 7" X 6" PLASTIC DEFLECTOR LOCATED BEHIND THE RADIATOR DROPPED AND CAUGHT A RIDGE ON A SNOW COVERED ROAD SENDING THE TRUCK INTO A SNOW COVERED EMBANKMENT. WHEN I WENT TO WHALING CITY FORD AND TOLD THEM WHAT HAPPENED AND SAID THEY M…

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THE RADIATOR ON MY 2002 FORD RANGER HAD TO BE REPLACED ON MARCH 5, 2004. ON MARCH 17, 2004 A 30" X 7" X 6" PLASTIC DEFLECTOR LOCATED BEHIND THE RADIATOR DROPPED AND CAUGHT A RIDGE ON A SNOW COVERED ROAD SENDING THE TRUCK INTO A SNOW COVERED EMBANKMENT. WHEN I WENT TO WHALING CITY FORD AND TOLD THEM WHAT HAPPENED AND SAID THEY MUST NOT HAVE PUT THE DEFLECTOR BACK ON PROPERLY THEY SAID THE DEFLECTOR MUST HAVE COME OFF AS A RESULT OF STRIKING THE EMBANKMENT. THEY CLAIM THAT MARKS ON THE DEFLECTOR SHOW IT GOT DAMAGED AT THAT TIME. HOWEVER, OTHER THAN WHAT HAPPENED TO THE END THAT DROPPED TO THE ROADWAY, THE MARKS ON THE DEFLECTOR ARE FROM HAVING TO TWIST AND TURN THE DEFLECTOR TO BREAK IT OFF FROM THE DRIVER SIDE OF THE TRUCK SINCE THE TRUCK COULD NOT BE DRIVEN WITH THE DEFLECTOR HANGING HALF WAY OFF AND SCRAPING ALONG THE ROAD SURFACE. THE RADIATOR DID NOT GET DAMAGED AND THE RADIATOR IS FORWARD OF THE DEFLECTOR. THE IMPACT WITH THE EMBANKMENT WAS SO SLIGHT THAT THE AIR BAG FAILED TO DEPLOY AND THAT WOULD NOT HAVE KNOCKED A PROPERLY SECURED PART OFF THE TRUCK. THERE WAS NO DAMAGE TO ANYTHING OTHER THAN THE BUMPER FROM THE IMPACT WITH THE EMBANKMENT. FURTHERMORE, THE SIDE OF THE DEFLECTOR THAT DROPPED HAD A PLASTIC PIN (MEANT TO HOLD THE DEFLECTOR IN PLACE) STILL IN THE MIDDLE OF THREE HOLES WHILE THE OTHER TWO HOLES APPEAR TO HAVE HAD NOTHING IN THEM. WE FILED A COMPLAINT ON FORD'S WEB SITE ON 12 APR 04 AND THEY HAVE, AT THIS WRITING, REFUSED TO HELP. THEY HAVE ALSO REFUSED TO ANSWER ANY QUESTIONS WE SUBMITTED BY E-MAIL. WE HAVE THE FAILED PART AND ARE WILLING TO SHOW IT TO ANYONE WHO IS INTERESTED. *AK

NHTSA ODI #10072739

50,000 miles · May 5, 2004
Power Train

CAR WOULD NOT SHIFT INTO OVERDRIVE. GEAR INDICATOR STUCK IN DRIVE, EVEN IF VEHICLE IS IN PARKED. PRELIMINARY FORD INSPECTION REVEALED 3D GEAR FAILURE.*AK

NHTSA ODI #10068320

Mileage unknown · May 4, 2004
Power Train

TRANSMISSION IN 2002 FORD RANGER IS A PIECE OF JUNK,MY TRANSMISSION HAS DONE IT ALL,FAILED COMPLETLY WITH ONLY 12,000 MILES,THEN THE DEALER GETS IT AND THE PARTS CHANGERS,NOT MECHANICS DON'T CHANGE ENOUGH PARTS(LEFT TORQUE CONVERTER FULL OF GARBAGE) I WAS A FORD MAN FOR YEARS NOW I WILL NEVER EVER BUY ANOTHER PIECE OF FORD JUNK!…

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TRANSMISSION IN 2002 FORD RANGER IS A PIECE OF JUNK,MY TRANSMISSION HAS DONE IT ALL,FAILED COMPLETLY WITH ONLY 12,000 MILES,THEN THE DEALER GETS IT AND THE PARTS CHANGERS,NOT MECHANICS DON'T CHANGE ENOUGH PARTS(LEFT TORQUE CONVERTER FULL OF GARBAGE) I WAS A FORD MAN FOR YEARS NOW I WILL NEVER EVER BUY ANOTHER PIECE OF FORD JUNK!!!!!*AK

NHTSA ODI #10068258

5,000 miles · Apr 22, 2004
Engine And Engine CoolingSuspension

INTERMITTENTLY WHILE DRIVING THERE WAS VIBRATION IN THE REAR END OF THE VEHICLE. TIRES WERE ROTATED 4 TIMES, BUT THE VIBRATION STILL OCCURRED. ALSO, AT 5,000 MILES, COOLING FAN BEARING/HUB SQUEAKED BECAUSE OF MOISTURE BUILD UP. THE FAN BELT WAS REPLACED. SQUEAKING NOISE RECURRED AT 10,000 MILES. DEALERSHIP LUBRICATED THE FA…

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INTERMITTENTLY WHILE DRIVING THERE WAS VIBRATION IN THE REAR END OF THE VEHICLE. TIRES WERE ROTATED 4 TIMES, BUT THE VIBRATION STILL OCCURRED. ALSO, AT 5,000 MILES, COOLING FAN BEARING/HUB SQUEAKED BECAUSE OF MOISTURE BUILD UP. THE FAN BELT WAS REPLACED. SQUEAKING NOISE RECURRED AT 10,000 MILES. DEALERSHIP LUBRICATED THE FAN BELTS. BUT, THE SQUEAKING NOISE RECURRED AT 35,0000. THE FAN BELT NEEDED TO BE REPLACED AGAIN. *AK

NHTSA ODI #10068686

27,982 miles · Apr 22, 2004
Service Brakes, Hydraulic

AFTER COMPLAINTS TO THE FORD DEALERABOUT SHAKING IN THE FRONT BRAKES THAT THEY COULD NOT FIND, I TOOK MY 2002 FORD RANGER WITH 27,000 MILES ON IT TO MY LOCAL MECHANIC WHO IS A NAPA SERVICE CENTER. THE SHAKING BECAME VERY BAD AND THE MECHANIC WOULD FIT ME IN THE NEXT DAY TO RESUFACE THE ROTORS. THEY FOUND THE SILVER METAL ON TH…

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AFTER COMPLAINTS TO THE FORD DEALERABOUT SHAKING IN THE FRONT BRAKES THAT THEY COULD NOT FIND, I TOOK MY 2002 FORD RANGER WITH 27,000 MILES ON IT TO MY LOCAL MECHANIC WHO IS A NAPA SERVICE CENTER. THE SHAKING BECAME VERY BAD AND THE MECHANIC WOULD FIT ME IN THE NEXT DAY TO RESUFACE THE ROTORS. THEY FOUND THE SILVER METAL ON THE ROTORS WAS FLACKING OFF AND THEY WERE WARPED TO THE POINT THAT THEY COULD NOT BE TURNED AND WERE NOT USABLE ANY MORE. WHEN I GOT TO THE GARAGE AT 4:30 PM ALL I COULD DO WAS HAVE THEM PUT ON NEW ROTORS SO I COULD HAVE TRANSPORTATION TO WORK THE NEXT MORNING AT 6:00 AM. WHEN I CALLED THE DEALER THE NEXT MORNING, THEY SAID THEY WOULD NOT DO ANYTHING BECAUSE IT WAS NOT DONE AT THE FORD DEALER. I DID NOT ASK FOR PAYMENT FOR THE WORK, JUST FOR COVERGE OF THE DEFECTIVE ROTORS. *AK

NHTSA ODI #10067656

Mileage unknown · Apr 21, 2004
Wheels

WHILE DRIVING 35 MPH RIGHT WHEEL SEPARATED FROM THE VEHICLE. THIS CAUSED THE DRIVER TO LOSE CONTROL OF THE VEHICLE. HOWEVER, DRIVER WAS ABLE TO STOP THE VEHICLE. CONSUMER HAD THE VEHICLE TOWED TO THE DEALER FOR INSPECTION. *AK

NHTSA ODI #10068543

9,000 miles · Apr 14, 2004
Tires

FRONT TIRES ON MY RANGER KEEP "CUPPING" CAUSING A NOISE AND VIBRATION FROM THE FRONT. DEALER SAYS I NEED TO KEEP ROTATING THE TIRES EVERY 5000 MILES WHICH I HAVE BEEN (WHICH I ALSO FEEL IS EXTREME). SERVICE MANAGER TOLD ME IT IS BECAUSE FORD USES SOFT TIRES ON THIS MODEL. SOUNDS LIKE A DEFECT, MAYBE WHY THE EXPLORER'S KEPT ROLLI…

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FRONT TIRES ON MY RANGER KEEP "CUPPING" CAUSING A NOISE AND VIBRATION FROM THE FRONT. DEALER SAYS I NEED TO KEEP ROTATING THE TIRES EVERY 5000 MILES WHICH I HAVE BEEN (WHICH I ALSO FEEL IS EXTREME). SERVICE MANAGER TOLD ME IT IS BECAUSE FORD USES SOFT TIRES ON THIS MODEL. SOUNDS LIKE A DEFECT, MAYBE WHY THE EXPLORER'S KEPT ROLLING OVER.

NHTSA ODI #10066158

Mileage unknown · Apr 8, 2004
Engine And Engine Cooling

INTERMITTENTLY WHILE DRIVING 35 MPH VEHICLE STALLED.VEHICLE WAS TOWED TO THE DEALERSHIP AND KEPT FOR TWO DAYS, BUT COULD NOT DUPLICATE OR CORRECT THE PROBLEM. *AK *MR

NHTSA ODI #10061566

5,000 miles · Apr 1, 2004
Seat Belts

WHILE DRIVING AT ANY SPEED SEAT BELTS WILL COME UNDONE. ALSO SEAT BELT RETRACTOR WILL INTERMITTENTLY NOT RETRACT. VEHICLE HAD THIS PROBLEM 20 TIMES SINCE PURCHASE OF VEHICLE. *AK *LA

NHTSA ODI #10061047

Official recalls

3

09V399000 · Vehicle Speed Control

Oct 13, 2009

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

07V336000 · Vehicle Speed Control

Aug 3, 2007

ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: THIS COULD RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

02V035000 · Power Train:driveline:differential Unit

Feb 4, 2002

ON SOME MANUAL TRANSMISSION TRUCKS EQUIPPED WITH THE FX4 PACKAGE, THE REAR AXLE DIFFERENTIAL CASE COULD FRACTURE UNDER A HIGH TORQUE EVENT SUCH AS WHEN CUSTOMERS ACCELERATE RAPIDLY FROM A STOP OR WHEN A SPINNING TIRE SUDDENLY GAINS TRACTION.

Consequence & remedy

Consequence: DIFFERENTIAL FRACTURES COULD POTENTIALLY RESULT IN WHEEL LOCK-UP.

Remedy: DEALERS WILL REPLACE THE REAR AXLE ASSEMBLY. OWNER NOTIFICATION BEGAN MARCH 29, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.