2018 Ford Fusion

At approximately 67,180 miles, a Ford dealership performed a multi-point inspection on my 2018 Ford Fusion SE with the 1.5L EcoBoost engine due to a check engine light on. The Ford dealership diagnosed the vehicle with a coolant intrusion into cylinder 2. The Ford dealership recommended the replacement of the short block and gasket kit, with an estimated repair cost of $7,465. This type of issue diagnosed for my vehicle is a known failure issue for 1.5L Ford EcoBoost engines documented in Customer Satisfaction Program 21N12, which covers coolant intrusion and engine damage in this engine type. Despite the Ford dealership diagnosis of my vehicle matching what is described in Customer Satisfaction Program 21N12, I was informed that my vehicle is not eligible. The Coolant intrusion into cylinder 2 is an issue that poses a safety risk due to engine misfires, stalling, overheating, and possible sudden loss of engine power while driving. In my case, my vehicle has become unreliable and unsafe for regular driving. A Ford dealership inspected the vehicle, confirmed and documented the issue, and the repair quote, diagnostic report and diagnostic payment receipt are available upon request. Ford has declined assistance despite the vehicle’s low mileage and clear alignment with known engine defects. I mailed a formal appeal letter to Ford Motor Company and I am filing a complaint with my state attorney general. This widespread issue affects customer safety, and vehicle safety standards and deserves further investigation, as many other Ford owners of vehicles with 1.5L EcoBoost engines have reported similar failures.

The contact owns a 2018 Ford Fusion. The contact stated that while driving out of the driveway at 5 MPH, the engine light illuminated. The contact stated that the vehicle was difficult to start. The contact stated that the failure was like Customer Satisfaction Program: 21N12. The vehicle was taken to the local dealer for an oil change, and unknown engine repairs were completed. The vehicle was repaired, but the failure recurred. The vehicle was taken back to the local dealer, and it was determined that the engine needed to be replaced. The vehicle was not repaired. The dealer referred the contact to the manufacturer for assistance. The manufacturer was contacted and the referred the contact to the NHTSA Hotline. The manufacturer declined financial assistance, and stated that the issue would be escalated to the negative feedback department. The failure mileage was approximately 69,000.

Shifter cable bushing degraded and fell off. Causing a condition where the car could not be shifted into or out of gear, and car applied park brake as a safety precaution and could not be disabled until the shifter was manually put back into park by mechanic. This bushing has been under recall for other year fusions but has not been extended to this one. Research on forums shows this is a very common problem. Could be a real safety issue if car cannot be shifted and it needs to be driven away in an emergency. This part should not fail in this short of time, it is made of inferior materials and does not last. No warnings given prior, part fails catastrophically.

The car issued no warning, lights or messages prior to the damage. My [XXX] son was driving and the car started shaking which really scared him as he’s a new driver. I would say the safety of him and other drivers on the road were definitely put in danger. The vehicle has been inspected by a Ford dealership. They stated it had a broken flex plate and short block. Broken Flexplate; Diagnostic $210.00 Parts $1,345.86 (Flexplate, transmission fluid pump, filter, one time use parts) Labor $2,600.00 ($200.00 x 13.0hrs) Sales Tax $125.84 Total $4,281.70 Short Block replacement; Diagnostic $145.00 Parts $2,193.64 (Short block engine/kit, spark plugs, one time use parts) Labor $4,480.00 ($200.00 x 22.4hrs) Alignment $159.95 Sales Tax $205.11 Total $7,183.70 Tow Bill $140.00 INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

My Vehicle was found to have a coolant intrusion. There is a know defect on these vehicles (1.5 / 2L) Ford engine. There was a hairline crack in 2 of the cylinders, which causes coolant to leak thoroughout the engine. My safety was put at risk as this issue causes the vehicles engine to overheat at an unsafe rate. 2 separate dealers found this issue CBA and Autonation Ford. Fidelity Warranty Services inspected the vehicle to see what would be covered. they appeared about 2 weeks prior but would disappear. It finally came back but was extremely repetitive

The contact owns a 2018 Ford Fusion. The contact stated that while driving at an undisclosed speed, the vehicle briefly began to shake violently before returning to normal functionality. The check engine warning light was illuminated. The vehicle was taken to the dealer, who determined that coolant intrusion into various cylinders had resulted in damages to the engine. The contact was informed that the engine needed to be replaced. The vehicle was not repaired. After investigating the failure, the contact related the failure to Customer Satisfaction Program: 21N12. The manufacturer was notified of the failure, a case was opened, and the contact was referred to the NHTSA Hotline for assistance. The failure mileage was 130,000.

Engine light came on got it diagnosed said it was misfiring in cylinder 2. spark plugs and coil needed to be changed. Changed all spark plugs and coil and the engine light is still on and saying the same thing. Doesn’t crank right. Coolant going into engine. My vehicle only has 32,000 miles. Seems to be a know problem but ford will not do anything. Saying I need a new motor.

The contact owns a 2018 Ford Fusion. The contact stated that the check engine warning light was displayed on the instrument panel. The vehicle was taken to an independent mechanic, where a code reader determined that there was a misfire in cylinders #1 and #3. The vehicle was taken to a dealer, where the engine misfires were confirmed, and the engine's long block needed to be replaced. Upon investigation, the contact discovered Technical Service Bulletin: 22-2229; however, the vehicle was not covered under the TSB. The vehicle was not repaired. The manufacturer was notified of the failure but offered no assistance. The contact was referred to the NHTSA Hotline to file a complaint. The failure mileage was 88,300.