2017 Ford Fusion

The contact owns a 2017 Ford Fusion. The contact stated that the check engine warning light was illuminated, prompting the contact to drive the vehicle to the local dealer to be diagnosed. The dealer retrieved fault code for a cylinder #2 misfire. The contact was informed that the spark plugs, fuel injectors, and the engine needed to be replaced, due to coolant intrusion into the cylinder head. The contact was informed that the failure might be related to an unknown recall; however, the VIN tool showed no open recalls on the VIN. The spark plugs and fuel injectors were replaced and the vehicle was repaired. The manufacturer was notified of the failure. The approximate failure mileage was 61,000.

My car developed a miss in the engine that continued to get worse. It was inspected at the dealership, Key Scales Ford, in Leesburg, Florida. The check engine light was on and the car showed a code of PO303, misfire in #3 cylinder. It was determined that there was a crack in the block and coolant was entering #3 cylinder. The approximate costs to replace the engine were over $10,000 and the car had a trade-in value of approximately $9,000 so repair out of my pocket was not a smart option. Through research of my own I learned of NHTSA action which had led to a Ford Technical Service Bulletin TSB 21-2134. I contacted the Ford Customer Satisfaction Program and was told my VIN was not included under the TSB, even though it had the exact same problem. Ford refused to participate in any type of resolution despite this being a well-known problem with the 1.5-liter Ecoboost engines. This type of engine failure could lead to being stranded at any time so driving the car further was not a good idea. There was 55,912 miles on this car and the original brake pads outlived the engine. These engines are known to be defective and a problem.

My 2017 Ford Fusion started with a grumble, saw white smoke exhaust. Drove about 6 miles turned off car, restarted the car and the engine light came on. Brought the car a week later to Dons Ford, they diagnosed a coil issue caused the engine light being on. Roughly a $700.00 repair. Few days later engine light came back on. Took it back to the dealer, they said they probably didn't reset the computer, so the computer thinks it still has a problem. They checked and rechecked my issue. This car has been a gem, 69,000 miles. Bought the car because I buy American made, my son worked in Detroit for Ford. Engine light came back on about 5 days later. Diagnoses, you need a new engine. $9,000. They say my car can catch on fire, but the dealer said I can drive it. There is more I could say but that's for a different agency.

2017 Ford Fusion with 90,000miles-Check engine light went on in the AM, no drivable concerns noticed. Took fusion to my mechanic, motor had coolant leak into cylinder #4, cylinder #4 had stopped firing. Complete 1.5L engine replacement needed. Engine coolant thermostat house gasket replaced Engine gasket kit/seals replaced Complete Engine assembly performed Removed & replaced 1.5L engine Engine Long Block replaced $7,900.00 in parts and labor Had the engine seized while driving due to this coolant leak catastrophic incident may have incurred with possible death. Found that other Ford models have had a recall for this issue but that 2017 Ford Fusions do not have enough incidents to be included. Extremely dangerous and deadly.

MY 2017 Ford FUSION 2.0 Eco COULD HAVE CAUGHT ON FIRE WITH MY 6 YEAR OLD INSIDE!! I went to start my car & it didn’t want to turn over. Turned car off. Tried again. Started up but sputtered manically..then “kind of” settled down. I was maybe 2 miles down the road && COOLANT TEMP HIGH light turned on. I pulled over immediately turned car off. Checked coolant levels….it was BELOW minimum (NO VISIBLE LEAKS) replaced coolant, car started smoother. 2 days later. I started my car it was a little rough && as I began driving I could see what looked like white smoke coming from exhaust. I looked for a safe place to quickly pull over and the COOLANT TEMP HIGH light dinged on again. I checked levels…again BELOW minimum..this is 2 days AFTER I refilled the coolant….once again there are no visible leaks on the ground. It is the weekend so have NOT made it to dealership. Myself & my 6 year old daughter were in the car && THE ENGINE COULD HAVE BLOWN or caught fire!! This is absolutely unacceptable && unsafe. This is unsafe to the people around me && on the road due to the smoke of the car, possible flames, && sudden STOP. This is BEYOND dangerous. I’m positive after researching that this is coolant intrusion in the engine. I was never informed of this possible issue by Ford. I am a single mother, with one vehicle, this should not be MY BILL especially since I’ve maintained the maintenance on this vehicle regularly. I will be taking my Fusion to the Ford Dealership Monday where I hope Ford will cover this issue. (( I can update later if needed ))

I had the car about 3 months when the first service light appeared. Misfire - replaced the cylinder. But 2 months later service light came on again for same issue. Ford Dealership said it was coolant intrusion. Car repeatedly overheats. Service engine light comes on/stays on. Temperature gauge will indicate high temp, then will drop to normal seconds later, then shoot to the top again. At times engine will decrease power, and I have to pull over and park until engine cools, no matter where it happens. I don't feel safe driving on the highway, or any distance more than 20 miles or so. I am also afraid to park in the garage at night in case it's too hot. Ford dealership says it needs a new engine. Called Ford Customer Service but my VIN was not on the service action 19B37 or 21N12 (even though it was manufactured at a listed plant on the listed dates) so they would not assist in covering it.

The contact owns a 2017 Ford Fusion. The contact stated while accelerating from a stop, the vehicle stalled with the check engine warning light and several other unknown warning lights illuminated. The vehicle was restarted on the third attempt; however, the failure recurred. The vehicle was towed to an independent mechanic where it was diagnosed and determined that the engine needed to be replaced. The vehicle was not repaired. The contact stated that the failure persisted. The manufacturer was notified of the failure. The failure mileage was 156,782.

The vehicle experienced engine failure due to engine coolant intruding into the cylinders. This was formally diagnosed by a Ford Dealership service team after the vehicle broke down on the side of the highway. This is the exact issue outlined in TSB #22-2229. The check engine light was activated indicating there was an issue. I filled up the coolant basin with a gallon of the manufacturer recommended coolant, and within 6 days, all the coolant was gone and the engine shut down when I was driving at approximately 50mph. Ford Corporate will not lend any financial assistance for the repairs, which is a complete engine replacement. This replacement costs between $7,000-$10,000.

My car is experiencing the issue noted in Technical Service Bulletin 22-2229 (09-June-2022). My car leaks engine coolant into the engine/cylinders causing an excessive draining of coolant, overheating the engine, and shutting off the car. Specifically, my engine overheated and shut off, making the car undriveable. I was forced off the road on a single lane highway with speed limits of 55mph. This occurred at [XXX] on Friday, [XXX]. The area where the care came to rest was not particularly safe due to the narrow roads and high speed limit. The check engine light came on when this issue became a problem. My car was inspected by Bull Valley Ford in Woodstock, IL. They diagnosed that the issue is indeed the same issue in TSB 22-2229. The quoted price to repair is $7,000.00. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)