Illustration2006 FORD FUSION REAR PASSENGER INTERIOR DOOR HANDLE BROKE WHEN EXITING THE CAR. IT LOOKS LIKE THE CHROME PLATING ON THE INTERIOR DRIVERS DOOR IS BEGINNING TO CRACK. *TR
2006 Ford Fusion
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2006 Ford Fusion do not stand out strongly from the model-year median of 1,109.
About this comparison →How this year compares
Owner complaints by model year
Compare all Fusion years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
340–25K
6825–50K
10650–75K
9275–100K
91100–150K
39150K+
430 reports with mileage · 300 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Air Bags. Review the 319 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 150 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Structure. Review the 74 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
38 crash reports4 fire reports23 injury reports
What owners actually said
730 reportsTL*THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT A PLASTIC PIECE OVER THE BUTTON ON THE GEAR SHIFT BROKE INSIDE THE SHIFTER. THE BROKEN PIECE CAUSED THE VEHICLE NOT TO ACKNOWLEDGE THAT THE VEHICLE WAS IS IN PARK AND CAUSED THE KEY TO BECOME STUCK IN THE IGNITION. THE DEALER STATED THAT THE ENTIRE GEAR SHIFT NEEDED…
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TL*THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT A PLASTIC PIECE OVER THE BUTTON ON THE GEAR SHIFT BROKE INSIDE THE SHIFTER. THE BROKEN PIECE CAUSED THE VEHICLE NOT TO ACKNOWLEDGE THAT THE VEHICLE WAS IS IN PARK AND CAUSED THE KEY TO BECOME STUCK IN THE IGNITION. THE DEALER STATED THAT THE ENTIRE GEAR SHIFT NEEDED TO BE REPLACED. THE CONTACT WAS CONCERNED ABOUT NUMEROUS COMPLAINTS REGARDING THE GEAR SHIFT AND THE KEY FOR HIS YEAR, MAKE AND MODEL VEHICLE. THE CONTACT STATED THAT THIS WAS A SAFETY CONCERN SINCE IT MAY BE DIFFICULT TO DETECT THAT THE BROKEN PIECES WERE DAMAGING THE GEAR SHIFT. THE FAILURE MILEAGE WAS 40,000. UPDATED 11/05/10. *LJ
AUTOMATIC TRANSMISSION SLIPS OUT OF GEAR WHEN GOING UP A HILL OR WHEN PASSING ANOTHER VEHICLE. THE CAR MAKE A ROUGH NOISE AND YOU HAVE TO BRAKE IN ORDER TO GET THE CAR TO CHANGE GEARS. WHEN THE CRUISE CONTROL WAS SET AT 65 MPH THE CAR APPROACHED A SMALL HILL AND THE GEAR WOULD NOT CHANGE AND MADE A AWFUL NOISE. I TOOK THE C…
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AUTOMATIC TRANSMISSION SLIPS OUT OF GEAR WHEN GOING UP A HILL OR WHEN PASSING ANOTHER VEHICLE. THE CAR MAKE A ROUGH NOISE AND YOU HAVE TO BRAKE IN ORDER TO GET THE CAR TO CHANGE GEARS. WHEN THE CRUISE CONTROL WAS SET AT 65 MPH THE CAR APPROACHED A SMALL HILL AND THE GEAR WOULD NOT CHANGE AND MADE A AWFUL NOISE. I TOOK THE CAR TO A FORD DEALERSHIP FOR DIAGNOSTIC CHECK AND IT REVEALED THAT I NEED A TRANSMISSION. THE COST WAS QUOTED AT 4900.00. THIS STARTED APPROX 2 MONTHS AGO AND IS STILL HAPPENING. *TR
AUTOMATIC TRANSMISSION SLIPS OUT OF GEAR DURING ACCELERATION. WHEN DOWNSHIFTING IT SLIPS AND SOMETIMES SLAMS ITSELF INTO GEAR. STARTING FROM A STOP SOMETIMES THE TRANSMISSION DOESN'T SEEM TO KNOW WHICH GEAR TO START IN AND SLAMS INTO 1ST. THE MOST FREQUENT PROBLEM IS THAT OF THE TRANSMISSION DROPPING OUT OF GEAR UPON ACCELERA…
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AUTOMATIC TRANSMISSION SLIPS OUT OF GEAR DURING ACCELERATION. WHEN DOWNSHIFTING IT SLIPS AND SOMETIMES SLAMS ITSELF INTO GEAR. STARTING FROM A STOP SOMETIMES THE TRANSMISSION DOESN'T SEEM TO KNOW WHICH GEAR TO START IN AND SLAMS INTO 1ST. THE MOST FREQUENT PROBLEM IS THAT OF THE TRANSMISSION DROPPING OUT OF GEAR UPON ACCELERATION OR TRYING TO TOP A GRADE. IF YOU ARE NOT CAREFUL THE RPMS WILL REACH 5000+ RPMS. THIS ISSUE BEGAN AROUND 50K MILES. FORD DEALERSHIP IN STERLING HEIGHTS MICHIGAN CHECKED THE TRANSMISSION IN APPROX MAY OF 2008 AND THEY ONLY OFFERED A COMPLETE TRANSMISSION REPLACEMENT AT A COST OF 4K+, THEY COULD NOT DETERMINE WHAT THE PROBLEM WAS. *TR
TRANSMISSION FAILS TO RESPOND MOSTLY DURING SHIFTS IN THE RANGE FROM 2ND TO 5TH GEAR. THE CAR FAILS TO ACCELERATE, TRANSMISSION/ENGINE WINDS AND BECOME USELESS UNTIL YOU LET THE CAR RETURN TO FIRST GEAR. THIS DOESN'T ALLOW FOR PROPER PASSING MANEUVERS. THE TRANSMISSION ALSO CLANKS WHEN DOWNSHIFTING. *TR
I HAVE A 2006 FORD FUSION AND EVERY SINGLE DOOR HANDLE IS BROKEN AND NO LONGER WORKS PROPERLY. I HAVE CONTACTED THE FORD DEALER TO HAVE THEM REPLACED WITH NO RESPONSE. THEY ARE MADE OF PLASTIC AND COVER WITH CHROME TAPE. *TR
TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THE AIR CONDITIONING UNIT FAILED. THE DEALER DIAGNOSED THE VEHICLE AND DETERMINED THAT THE A/C WAS NOT RECEIVING A CONNECTION FROM THE PANEL BOX. THE FAILURE MILEAGE WAS 78,000.
PURCHASED 2006 FORD FUSION SEL 6 CYL., WITH ROUGHLY 48K ON IT AND CURRENTLY HAVE 62K ON IT NOW, IN/AROUND OCTOBER OF 2009, AND ABOUT 3 MONTHS AGO STARTING HAVING TRANSMISSION PROBLEMS. UPON ACCELERATING BETWEEN 25-40, THE TRANSMISSION JUMPS IN AND OUT OF GEAR, OFTEN MAKING A LOUD BANGING NOISE AND TAKING AWAY ALL ACCELERATION. …
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PURCHASED 2006 FORD FUSION SEL 6 CYL., WITH ROUGHLY 48K ON IT AND CURRENTLY HAVE 62K ON IT NOW, IN/AROUND OCTOBER OF 2009, AND ABOUT 3 MONTHS AGO STARTING HAVING TRANSMISSION PROBLEMS. UPON ACCELERATING BETWEEN 25-40, THE TRANSMISSION JUMPS IN AND OUT OF GEAR, OFTEN MAKING A LOUD BANGING NOISE AND TAKING AWAY ALL ACCELERATION. IN ORDER FOR IT TO GET BACK INTO GEAR, YOU HAVE TO COMPLETELY LET OF THE GAS AND IT WILL EVENTUALLY GO BACK INTO GEAR. THIS ALLOWS FOR MINIMAL ACCELERATOR AT BEST WHEN TRYING TO SPEED UP. THIS FAILURE OCCURS RANDOMLY EVERYTIME I DRIVE THE VEHICLE. IF NOT FIXED, THE TRANSMISSION IN MY CAR WILL EVENTUALLY GO BAD. I TOOK IT IN TO ADVANCED AUTOMOTIVE IN ANN ARBOR TO HAVE IT FIXED. THEY TOLD ME, AFTER DOING EXTENSIVE RESEARCH DUE TO NO CODES SHOWING UP ON THE COMPUTER, THAT ON THE FORD BULLETIN IT WAS GOING TO NEED A NEW VALVE BODY, TRANSMISSION FLUSH, AND REPROGRAMMING. THIS IS GOING TO COST ROUGHLY $2200. THE VALVE BODY, FROM FORD, WAS $1400. *TR
TL*THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT THEY WERE UNABLE TO REMOVE THE KEY OUT OF THE IGNITION. THE RING AROUND DRIVE SHIFT WAS BROKEN AND GAVE THE APPEARANCE THAT THE VEHICLE WAS IN PARK WHEN IT WASN'T WHICH ALSO MADE IT IMPOSSIBLE TO REMOVE THE KEY FROM THE IGNITION. WHEN THE BROKEN RING WAS REMOVED, TH…
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TL*THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT THEY WERE UNABLE TO REMOVE THE KEY OUT OF THE IGNITION. THE RING AROUND DRIVE SHIFT WAS BROKEN AND GAVE THE APPEARANCE THAT THE VEHICLE WAS IN PARK WHEN IT WASN'T WHICH ALSO MADE IT IMPOSSIBLE TO REMOVE THE KEY FROM THE IGNITION. WHEN THE BROKEN RING WAS REMOVED, THE CONTACT WAS ABLE TO REMOVE THE KEY FROM THE IGNITION; HOWEVER, THE TRANSMISSION CONTINUED TO MALFUNCTION. THE VEHICLE HAD NOT BEEN INSPECTED AT THE TIME OF THE COMPLAINT. THE VIN WAS NOT AVAILABLE. THE FAILURE AND CURRENT MILEAGES WERE 50000.
2006 FORD FUSION - NORMAL DRIVING UNTIL I HIT 59,500 MILES. TRANSMISSION WOULD SLIP AFTER REACHING APPROXIMATELY 40 MPH AND THE EMISSIONS LIGHT WOULD TURN ON. IT WAS TAKEN TO THE DEALER ON 5/14/10, AND I WAS TOLD IT WAS THE TRANSMISSION WHICH WAS COVERED UNDER THE EXTENDED WARRANTY. AFTER TRANSMISSION WAS REPAIRED, THE CAR WA…
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2006 FORD FUSION - NORMAL DRIVING UNTIL I HIT 59,500 MILES. TRANSMISSION WOULD SLIP AFTER REACHING APPROXIMATELY 40 MPH AND THE EMISSIONS LIGHT WOULD TURN ON. IT WAS TAKEN TO THE DEALER ON 5/14/10, AND I WAS TOLD IT WAS THE TRANSMISSION WHICH WAS COVERED UNDER THE EXTENDED WARRANTY. AFTER TRANSMISSION WAS REPAIRED, THE CAR WAS PUT ON DIAGNOSTICS AND NOW THE POWER MODULE NEEDED TO BE REPLACED. THE CAR WAS BROUGHT IN ON 5/14/2010 AND IT IS 7/28/10 AND I STILL HAVE NOT RECEIVED THE CAR. THEY ARE WAITING FOR THE PART WHICH THEY SAY WAS RECEIVED TODAY. AND BECAUSE I BROUGHT MY CAR IN FIRST, I GET THE PART FIRST. THERE IS ANOTHER 06 FUSION WITH THE SAME ISSUE, WAITING FOR THE SAME PART. WAS THE PART ON BACK ORDER FOR SO LONG BECAUSE FORD NEEDED TO REPLACE SO MANY OF THEM? MY GUESS IS YES. I WAS TOLD THE PART WOULD BE IN JULY 15 AND IT WAS JUST RECEIVED TODAY (7/28/10). *TR
Official recalls
421V158000 · Air Bags:frontal:driver Side:inflator Module
Mar 10, 2021
Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles. The driver's side air bag inflator may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.
Consequence & remedy
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
Remedy: Ford will notify owners, and dealers will replace the driver-side airbag inflator or module with an alternate one, free of charge. Owner notification letters were mailed on April 9, 2021 for the passenger side, and November 14, 2022 for the driver side. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S12.
19V904000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module
Dec 18, 2019
Ford Motor Company (Ford) is recalling certain 2006-2010 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ vehicles. The valves within the ABS Hydraulic Control Units (HCU) may react with brake fluids containing specific corrosion preventative additives. This reaction may cause the valves to not close properly.
Consequence & remedy
Consequence: If the valves do not properly close, additional brake pedal travel may be required to stop the vehicle, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will flush the brake system with DOT 4 fluid and install a new brake fluid reservoir cap. In addition, the HCU will be tested to detect a possible stuck valve condition, replacing the HCU as necessary. All services will be performed free of charge. The recall began April 1, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S54.
17V024000 · Air Bags:frontal:passenger Side:inflator Module
Jan 10, 2017
Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain 2009 Ford Ranger, Edge, Fusion and Mustang, Lincoln MKX, MKZ and Zephyr and Mercury Milan vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia and West Virginia, or "Zone B." Additionally, unless included in "Zone A" or "Zone B" above, Ford is recalling certain 2007-2008 Ford Ranger, Edge and Lincoln MKX, 2006-2008 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ, 2005-2008 Ford Mustang and 2005-2006 Ford GT vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin and Wyoming. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.
Consequence & remedy
Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.
Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Interim letters informing owners of the recall and that parts are not yet available began mailing March 1, 2017. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.
16V384000 · Air Bags:frontal:passenger Side:inflator Module
May 31, 2016
Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain model year 2007-2008 Ford Ranger, Edge and Lincoln MKX vehicles, 2006-2008 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2005-2006 Ford GT vehicles and 2005-2008 Ford Mustang vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Any vehicle not included in "Zone A", or "Zone B" is not included in the safety recall. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.
Consequence & remedy
Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.
Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Ford mailed interim letters informing owners that parts are not yet available on July 15, 2016. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1EA12009 · Floor Mat Interference With Accelerator
Opened Dec 12, 2012 · Closed Jun 12, 2014
Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:accelerator Pedal
On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.
Additional source detail variants (2)
Vehicle Speed Control:accelerator Pedal
On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.
Vehicle Speed Control
On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.