Air Bags. Review the 319 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Power Train. Review the 150 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Structure. Review the 74 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

38 crash reports4 fire reports23 injury reports

Engine complaints

47 reports

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108,000 miles · Jun 13, 2023

Engine

The contact owns a 2006 Ford Fusion. The contact became aware of an oil leak on the ground underneath the vehicle. The vehicle was taken to an independent mechanic who stated that oil was leaking from the engine. The mechanic was unsure where the leak originated. The vehicle was not repaired. The manufacturer was contacted but p…

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NHTSA ODI #11526878

Mileage unknown · Jun 5, 2023

Engine

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The contact owns a 2006 Ford Fusion. The contact stated that while driving at various speeds, there was an abnormal creaking sound coming from the front end of the vehicle. There was no warning light illuminated. The contact stated that the vehicle was repaired on several occasions due to the failure. The contact stated that each summer after the vehicle was repaired, the failure returned. The manufacturer was notified of the failure but provided no assistance. The vehicle was not repaired. The failure mileage was unknown.

NHTSA ODI #11525395

Mileage unknown · Mar 20, 2022

Engine

The serpentine belt keeps coming off or breaking. The idler pulley bolt keeps breaking off into the engine.

NHTSA ODI #11457506

205 miles · Nov 18, 2020

EngineForward Collision AvoidanceService BrakesCrash

THE CAR HAS A PROBLEM WITH THE BRAKES, IT DOES NOT BRAKE VERY WELL AND IS NOT SAFE TO DRIVE ON THE STREET

NHTSA ODI #11375222

102,000 miles · Oct 2, 2018

EnginePower TrainVehicle Speed Control

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2006 FORD FUSION: WHEN DRIVING AFTER THE CAR GETS WARM UP IT IS STARTS SLIPPING AND SHIFTING SOMEONE HARSHLY LIKE IT JUST GOT KICKED. I WAS ON THE FREEWAY AND COULDN'T SPEED UP ALMOST GOT REAR ENDED. I SEE OTHERS HAVE THE SAME ISSUE AFTER DOING A SEARCH I FOUND DIFFERENT ANSWER AS WHAT COULD BE WRONG. FOUND OUT WHAT THE ISSUE IS WITH THE AISIN TRANSMISSIONS SLIPPING WHICH WERE USED IN THE 2006 FUSION. IT IS DUE TO VALVE BORE WEAR IN THE MAIN CONTROL. IF THE TRANS FLUID ISNT BURNT (MEANING THERE IS INTERNAL TRANS CLUTCH DAMAGE) THEN YOU ARE LOOKING AT $800-$1000 TO REPLACE THE MAIN CONTROL. IF THE CLUTCHES ARE BURNT THE WHOLE TRANS WILL HAVE TO BE REPLACED COST??? SOMETHING LIKE $4000-$5000. THE PROBLEM IS THAT WHEN FORD BOUGHT THE AISIN TRANS, FORD DID NOT BUY THE SERVICE RIGHTS. SO THERE ARE NO SERVICE PARTS AVAILABLE OR TRAINING AVAIL ON HOW TO SERVICE THIS TRANS. THE ISSUE WITH THE MAIN CONTROL HAS BEEN SO COMMON THAT AISIN HAS AGREED TO SUPPLY FORD WITH SERVICE MAIN CONTROLS.THERE HAS BEEN A TECHNICAL SERVICE BULLETIN OUT THERE. SEE BELOW TSB BULLETIN DATE: FEB 2007 VARIOUS DRIVEABILITY/TRANSMISSION SYMPTOMS - PCM/TCM CALIBRATION UPDATES 3.0L - AISIN F21 AUTO TRANS. ( NHTSA ITEM NUMBER - 10021277 ) AS ONE PERSON POSTED. FORD NEEDS TO MAKE THIS RIGHT!!! VERY UNSAFE*** OUR CAR IS PARKED IN THE GARAGE WE CAN NOT AFFORD TO FIX IT OR SELL IT WITH A BAD TRANSMISSION .AMMCO SAID NEEDS NEW TRANSMISSION.

NHTSA ODI #11132958

120,000 miles · Aug 15, 2018

Air BagsEngineFuel/propulsion System

TAKATA RECALL HAVE YET TO GET PAPERS AND GET PROBLEM FIXED. INTERMITTEN FAILURE OF THE ELECTRONIC THROTTLE BODY.

NHTSA ODI #11120049

15 miles · May 14, 2018

EngineVehicle Speed Control

THERMOSTAT STICKS OPEN (COLD) WHILE DRIVING. SUDDEN JUMPS TO NORMAL TEMPERATURE RANGE FOLLOWED BY DROP TO COLD AGAIN. VEHICLE HAS HARD TIME STARTING WHEN TEMPERATURE GAUGE IS ON COLD MARK AFTER RUNNING FOR ANY PERIOD OF TIME. THERMOSTAT HAS BEEN REPLACED WITH NO IMPROVEMENT. THROTTLE STICKS ON ACCELERATION CAUSING ENGINE TO B…

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NHTSA ODI #11093739

100,000 miles · Oct 30, 2017

Air BagsEngineStructureCrashInjury

TAKATA RECALL, BODY PAINT HORRIBLE, RUSTED EARLY, TRANSMISSION WENT WENT, ELECTRICAL SYSTEM HORRIBLE, TURNS LIKE A TRUCK

NHTSA ODI #11041459

131,426 miles · Sep 12, 2017

Electronic Stability Control (esc)EngineVehicle Speed Control

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WHILE DRIVING THE CAR ON THE HIGHWAY AT TYPICAL HIGHWAY SPEEDS (60MPH-70MPH) THE WRENCH INDICATOR LIGHT COMES ON IN THE DASHBOARD AND THE CAR LOOSES THE ABILITY TO ACCELERATE ANY FASTER THAN ABOUT 10 MILES AN HOUR. WE PULL OVER, TURN THE CAR OFF AND START IT BACK UP AGAIN AND IT APPEARS TO RUN FINE. THIS CAN HAPPEN RANDOMLY ONE DAY AND THEN NOT HAPPEN AGAIN FOR A FEW WEEKS OR EVEN A MONTH OR TWO THEN IT DOES IT AGAIN. BASED ON MY RESEARCH COMPARING OTHER DRIVERS POSTING ABOUT THE SAME PROBLEM I BELIEVE THIS PROBLEM IS DUE TO A DEFECTIVE THROTTLE BODY OR WHAT IS SOMETIMES CALLED THE ETB = ELECTRONIC THROTTLE BODY. THE PROBLEM IS THE RESULT OF THE COMPUTER AND SENSORS SENDING BAD SIGNALS TO THE THROTTLE BODY MECHANISM WHICH THEN AFFECTS THE AIR/GAS MIXTURE AND ADVERSELY AFFECTS ACCELERATION, THIS IS DANGEROUS AND A SAFETY ISSUE. THERE WAS A RECALL ON DEFECTIVE THROTTLE BODIES FOR FORD FUSIONS BUT IT ONLY INCLUDED 2009 MODELS AND LATER MODELS, BUT IT DID NOT INCLUDE 2006 MODELS. I HAVE READ OF OTHER PEOPLE IN EARLIER MODEL CARS FROM AS EARLY AS 2005 POSTING ON FORUMS THAT THEY HAD THE SAME ISSUE, SO I BELIEVE THIS WASN'T ONLY A PROBLEM ON 2009'S AND LATER. FORD ISSUES AN EXTENDED WARRANTY ON THE FUSION OF TEN YEARS OR 150,000 MILES. I DON'T KNOW THE NAME OF THE SPECIFIC RECALL OTHER THAN A REFERENCE TO CONSUMER SATISFACTION PROGRAM 13N03. THE PROBLEM SOMETIMES IS REFERRED AS THE "LIMP HOME" MODE. IN CONCLUSION, I WOULD LIKE OUR 2006 FORD FUSION TO BE INCLUDED OR QUALIFIED IN THE RECALL SO I CAN FIX THIS PROBLEM OR AT LEAST GET REIMBURSED ONCE I GET IT FIXED SINCE IT IS A DEFECT WITH THE CAR.

NHTSA ODI #11022904

60,000 miles · Aug 21, 2017

EngineFire

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TL* THE CONTACT OWNS A 2004 (NA) FORD FUSION. WHILE DRIVING THE VEHICLE, SMOKE APPEARED AND THE VEHICLE STALLED. THE VEHICLE CAUGHT FIRE WITHOUT WARNING. A POLICE REPORT WAS NOT FILED AND THERE WERE NO INJURIES. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. THE CONTACT PREVIOUSLY CALLED A LOCAL DEALER (CRAIN FORD OF LITTLE ROCK LOCATED AT 4601 COLONEL GLENN PLAZA DRIVE 72116 501-542-6041) STATED THAT THE PARTS FOR THE REPAIR WERE ON BACKORDER. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 60,000.

NHTSA ODI #11018708

Official recalls

21V158000 · Air Bags:frontal:driver Side:inflator Module

Mar 10, 2021

Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles. The driver's side air bag inflator may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: Ford will notify owners, and dealers will replace the driver-side airbag inflator or module with an alternate one, free of charge. Owner notification letters were mailed on April 9, 2021 for the passenger side, and November 14, 2022 for the driver side. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S12.

19V904000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Dec 18, 2019

Ford Motor Company (Ford) is recalling certain 2006-2010 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ vehicles. The valves within the ABS Hydraulic Control Units (HCU) may react with brake fluids containing specific corrosion preventative additives. This reaction may cause the valves to not close properly.

Consequence & remedy

Consequence: If the valves do not properly close, additional brake pedal travel may be required to stop the vehicle, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will flush the brake system with DOT 4 fluid and install a new brake fluid reservoir cap. In addition, the HCU will be tested to detect a possible stuck valve condition, replacing the HCU as necessary. All services will be performed free of charge. The recall began April 1, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S54.

17V024000 · Air Bags:frontal:passenger Side:inflator Module

Jan 10, 2017

Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain 2009 Ford Ranger, Edge, Fusion and Mustang, Lincoln MKX, MKZ and Zephyr and Mercury Milan vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia and West Virginia, or "Zone B." Additionally, unless included in "Zone A" or "Zone B" above, Ford is recalling certain 2007-2008 Ford Ranger, Edge and Lincoln MKX, 2006-2008 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ, 2005-2008 Ford Mustang and 2005-2006 Ford GT vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin and Wyoming. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Interim letters informing owners of the recall and that parts are not yet available began mailing March 1, 2017. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

16V384000 · Air Bags:frontal:passenger Side:inflator Module

May 31, 2016

Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain model year 2007-2008 Ford Ranger, Edge and Lincoln MKX vehicles, 2006-2008 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2005-2006 Ford GT vehicles and 2005-2008 Ford Mustang vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Any vehicle not included in "Zone A", or "Zone B" is not included in the safety recall. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Ford mailed interim letters informing owners that parts are not yet available on July 15, 2016. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

EA12009 · Floor Mat Interference With Accelerator

Opened Dec 12, 2012 · Closed Jun 12, 2014

Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:accelerator Pedal

On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.

Additional source detail variants (2)

Vehicle Speed Control:accelerator Pedal

Vehicle Speed Control