← New search

2006 Ford Fusion

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2006 Ford Fusion do not stand out strongly from the model-year median of 1,109.

About this comparison →

When problems were reported

Mileage at the reported incident

430 reports with mileage · 300 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Air Bags. Review the 319 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 150 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 74 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

38 crash reports4 fire reports23 injury reports

What owners actually said

730 reports
159,070 miles · Jan 6, 2016
Engine

TL* THE CONTACT OWNS A 2006 FORD FUSION. WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE STALLED AND THE CHECK ENGINE LIGHT AND ELECTRONIC THROTTLE CONTROL WARNING INDICATORS ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE ELECTRONIC THROTTLE BODY FAILED AND NEEDED TO BE REPL…

Read full complaint

TL* THE CONTACT OWNS A 2006 FORD FUSION. WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE STALLED AND THE CHECK ENGINE LIGHT AND ELECTRONIC THROTTLE CONTROL WARNING INDICATORS ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE ELECTRONIC THROTTLE BODY FAILED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 159,070.

NHTSA ODI #10818419

127,000 miles · Dec 22, 2015
Air BagsStructure

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE DRIVING 60 MPH, THE DRIVER'S DOOR OPENED WHILE DRIVING. THE CONTACT STATED THAT THIS WAS A RECURRING ISSUE. IN ADDITION, THE CONTACT STATED THAT THE AIR BAG LIGHT REMAINED ILLUMINATED. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE. THE FAILURE MILEAGE WAS 127,…

Read full complaint

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE DRIVING 60 MPH, THE DRIVER'S DOOR OPENED WHILE DRIVING. THE CONTACT STATED THAT THIS WAS A RECURRING ISSUE. IN ADDITION, THE CONTACT STATED THAT THE AIR BAG LIGHT REMAINED ILLUMINATED. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE. THE FAILURE MILEAGE WAS 127,000. ...UPDATED 02/19/16 *BF *TR

NHTSA ODI #10811733

88,000 miles · Nov 6, 2015
Electrical System

WHILE DRIVING MY FUSION ON 11/1/15, BOTH FRONT TURN SIGNALS STOPPED WORKING WHEN ATTEMPTING TO MAKE A TURN ONTO AN INTERSTATE. THE DASH INDICATED A WARNING THAT THE LEFT AND RIGHT FRONT TURN SIGNAL LAMP WAS NOT WORKING WHEN THE SIGNAL WAS ACTIVATED BY THE SWITCH. I ASSUMED A BULB HAD BURNT OUT. HOWEVER, ONCE MY CAR WAS TURNED CO…

Read full complaint

WHILE DRIVING MY FUSION ON 11/1/15, BOTH FRONT TURN SIGNALS STOPPED WORKING WHEN ATTEMPTING TO MAKE A TURN ONTO AN INTERSTATE. THE DASH INDICATED A WARNING THAT THE LEFT AND RIGHT FRONT TURN SIGNAL LAMP WAS NOT WORKING WHEN THE SIGNAL WAS ACTIVATED BY THE SWITCH. I ASSUMED A BULB HAD BURNT OUT. HOWEVER, ONCE MY CAR WAS TURNED COMPLETELY OFF, THE LEFT FRONT BULB REMAINED ON, DESPITE NO ONE BEING IN THE CAR. THE LIGHT REMAINED ON FOR MULTIPLE HOURS BEFORE I BECAME AWARE OF IT ONCE I RETURNED TO MY VEHICLE. DURING THIS TIME, IT WAS DRAINING THE BATTERY. I THE. HAD TO DRIVE MY CAR ON CITY STREETS AND THE INTERSTATE TO GET HOME. I TRIED PURCHASING NEW BULBS, BUT FOUND THAT BOTH BULBS CURRENTLY IN THE CAR WORKED FINE. NO WIRING WAS LOOSE OR FRAYED. LATER THAT WEEK, I BROUGHT IT TO A MECHANIC WHO DIAGNOSED IT AS A FAILED SMART JUNCTION BOX THAT HAS LED TO THE TURN SIGNAL NOT WORKING. I CONTACTED MY LOCAL DEALERSHIP IN ACCORDANCE WITH MY MECHANIC'S SUGGESTION. I WAS INFORMED THERE IS NO RECALL ON THIS PART. HOW IS THERE NO RECALL WHEN THIS IS CLEARLY A SAFETY ISSUE? MALFUNCTIONING TURN SIGNALS WHILE DRIVING WITH NO DIRECT CAUSE IS A PROBLEM. ESPECIALLY WHEN IT LEADS TO A LIGHT REMAINING ON LEADING TO KILLING THE CAR BATTERY. ACCORDING TO THE DEALERSHIP, THE ONLY SOLUTION IS PURCHASING A NEW JUNCTION BOX FROM THEM (NO LOCAL PARTS STORES CAN EVEN FIND ONE IN THEIR INVENTORY) AND HAVE IT INSTALLED AND PROGRAMMED BY THEM.

NHTSA ODI #10788959

96,500 miles · Oct 29, 2015
Power TrainUnknown Or Other

WHEN DRIVING THE WRENCH LIGHT COMES ON AND THE CAR LOOSES POWER. I CAN'T ACCELERATE. IF I PULL OFF THE ROAD AND TURN OFF THE CAR AND TURN IT BACK ON IT FIXES IT. SOMETIMES THE CHECK ENGINE LIGHT COMES ON AFTER THAT.

NHTSA ODI #10787086

101,000 miles · Oct 27, 2015
Electrical SystemFire

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE DRIVING AT 5 MPH, THE VEHICLE SUDDENLY STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO THE DEALER. THE DEALER STATED A REMOTE STARTER THAT WAS PREVIOUSLY INSTALLED BURNED A FUSE. THE FUSE WAS REPLACED, BUT THE TURN SIGNALS FAILED. THE DEALER STATED THAT THE…

Read full complaint

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE DRIVING AT 5 MPH, THE VEHICLE SUDDENLY STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO THE DEALER. THE DEALER STATED A REMOTE STARTER THAT WAS PREVIOUSLY INSTALLED BURNED A FUSE. THE FUSE WAS REPLACED, BUT THE TURN SIGNALS FAILED. THE DEALER STATED THAT THE SMART BOX NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 101,000. THE VIN WAS NOT AVAILABLE.

NHTSA ODI #10786432

70,000 miles · Oct 11, 2015
Power Train

WHEN PRESSING THE GAS PEDAL TO ACCELERATE TO MERGE ON TO THE HIGHWAY THE CAR JERKED AND THEN WILL NOT GO ANYWHERE THE MOTOR JUST REAVES UP. UNTIL YOU PULL OVER AND TURN IT OFF AND RESTART IT IS THE ONLY WAY TO GET IT TO MOVE AGAIN.

NHTSA ODI #10781360

108,718 miles · Oct 8, 2015
Electrical System

CAR WOULD CUT OFF AT ANY TIME, AND CUT OFF SEVERAL TIMES WHILE IN MOTION.. HAD TO BE TOWED TWICE AND FINALLY ON 10/1/14 TOOK IT TO A FORD DEALERSHIP AND THEY REPAIRED IT AT A COST TO ME OF $1,462.98. SINCE THE FOCUS HAS A RECALL I WONDER IF THIS SHOULD ALSO HAVE A RECALL.

NHTSA ODI #10780883

200,000 miles · Aug 17, 2015
Structure

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT THE INTERIOR DOOR HANDLE FRACTURED ON THE DRIVER AND PASSENGER SIDES OF THE VEHICLE. THE FAILURE RECURRED TWICE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHERE THE DOOR HANDLE WAS REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FA…

Read full complaint

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT THE INTERIOR DOOR HANDLE FRACTURED ON THE DRIVER AND PASSENGER SIDES OF THE VEHICLE. THE FAILURE RECURRED TWICE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHERE THE DOOR HANDLE WAS REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 200,000.

NHTSA ODI #10749107

45,000 miles · Aug 12, 2015
Power Train

THE VEHICLE JERKS WHEN CHANGING GEARS OR ENTERING OVERDRIVE AT HIGHER SPEEDS, SOMETIMES VERY VIOLENTLY, OCCASIONALLY RESULTING IN COMPLETE LOSS OF POWER UNTIL CAR IS SHIFTED INTO NEUTRAL AND BACK INTO GEAR. AT LOW SPEEDS VEHICLE HAS VERY ROUGH GEAR TRANSITION WHEN BRAKING.

NHTSA ODI #10748098

Mileage unknown · Aug 7, 2015
Unknown Or Other

MY WIFE WENT TO EXIT THE VEHICLE AND THE INTERIOR HANDLE GAVE WAY. THE HANDLE STILL OPERATES, BUT YOU MUST NOW MANUALLY LOCK THE DOOR. A FEW WEEKS LATER I WENT TO EXIT THE VEHICLE FROM THE DRIVERS SEAT AND THAT DOOR HANDLE BROKE COMPLETELY. NOW I HAVE TO LOWER MY WINDOW AND USE THE OUTSIDE HANDLE TO OPEN THE DRIVERS DOOR. LAST …

Read full complaint

MY WIFE WENT TO EXIT THE VEHICLE AND THE INTERIOR HANDLE GAVE WAY. THE HANDLE STILL OPERATES, BUT YOU MUST NOW MANUALLY LOCK THE DOOR. A FEW WEEKS LATER I WENT TO EXIT THE VEHICLE FROM THE DRIVERS SEAT AND THAT DOOR HANDLE BROKE COMPLETELY. NOW I HAVE TO LOWER MY WINDOW AND USE THE OUTSIDE HANDLE TO OPEN THE DRIVERS DOOR. LAST MONTH THE REAR DOOR ON THE PASSENGER SIDE STOPPED LOCKING AUTOMATICALLY AND ELECTRONICALLY. YOU MUST MANUALLY LOCK THAT DOOR AS WELL.

NHTSA ODI #10746976

Official recalls

4

21V158000 · Air Bags:frontal:driver Side:inflator Module

Mar 10, 2021

Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles. The driver's side air bag inflator may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: Ford will notify owners, and dealers will replace the driver-side airbag inflator or module with an alternate one, free of charge. Owner notification letters were mailed on April 9, 2021 for the passenger side, and November 14, 2022 for the driver side. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S12.

19V904000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Dec 18, 2019

Ford Motor Company (Ford) is recalling certain 2006-2010 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ vehicles. The valves within the ABS Hydraulic Control Units (HCU) may react with brake fluids containing specific corrosion preventative additives. This reaction may cause the valves to not close properly.

Consequence & remedy

Consequence: If the valves do not properly close, additional brake pedal travel may be required to stop the vehicle, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will flush the brake system with DOT 4 fluid and install a new brake fluid reservoir cap. In addition, the HCU will be tested to detect a possible stuck valve condition, replacing the HCU as necessary. All services will be performed free of charge. The recall began April 1, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S54.

17V024000 · Air Bags:frontal:passenger Side:inflator Module

Jan 10, 2017

Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain 2009 Ford Ranger, Edge, Fusion and Mustang, Lincoln MKX, MKZ and Zephyr and Mercury Milan vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia and West Virginia, or "Zone B." Additionally, unless included in "Zone A" or "Zone B" above, Ford is recalling certain 2007-2008 Ford Ranger, Edge and Lincoln MKX, 2006-2008 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ, 2005-2008 Ford Mustang and 2005-2006 Ford GT vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin and Wyoming. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Interim letters informing owners of the recall and that parts are not yet available began mailing March 1, 2017. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

16V384000 · Air Bags:frontal:passenger Side:inflator Module

May 31, 2016

Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain model year 2007-2008 Ford Ranger, Edge and Lincoln MKX vehicles, 2006-2008 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2005-2006 Ford GT vehicles and 2005-2008 Ford Mustang vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Any vehicle not included in "Zone A", or "Zone B" is not included in the safety recall. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Ford mailed interim letters informing owners that parts are not yet available on July 15, 2016. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA12009 · Floor Mat Interference With Accelerator

Opened Dec 12, 2012 · Closed Jun 12, 2014

Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:accelerator Pedal

On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.

Additional source detail variants (2)

Vehicle Speed Control:accelerator Pedal

On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.

Vehicle Speed Control

On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.