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2006 Ford Fusion

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2006 Ford Fusion do not stand out strongly from the model-year median of 1,109.

About this comparison →

When problems were reported

Mileage at the reported incident

430 reports with mileage · 300 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Air Bags. Review the 319 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 150 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 74 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

38 crash reports4 fire reports23 injury reports

What owners actually said

730 reports
Mileage unknown · May 23, 2018
Air Bags

TL* TAKATA RECALL. THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 16V384000 (AIR BAGS); HOWEVER, THE PARTS TO DO THE REPAIR WERE UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE SANTA MARIA FORD LINCOLN DEALER (…

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TL* TAKATA RECALL. THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 16V384000 (AIR BAGS); HOWEVER, THE PARTS TO DO THE REPAIR WERE UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE SANTA MARIA FORD LINCOLN DEALER (1035 E BATTLES RD, SANTA MARIA, CA 93454, (805) 925-2445) WAS CONTACTED AND CONFIRMED THAT THE PARTS WERE NOT AVAILABLE FOR THE RECALL REMEDY. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE. THE CONTACT HAD NOT EXPERIENCED A FAILURE. VIN TOOL CONFIRMS PARTS NOT AVAILABLE. *LN *TT

NHTSA ODI #11097643

15 miles · May 14, 2018
EngineVehicle Speed Control

THERMOSTAT STICKS OPEN (COLD) WHILE DRIVING. SUDDEN JUMPS TO NORMAL TEMPERATURE RANGE FOLLOWED BY DROP TO COLD AGAIN. VEHICLE HAS HARD TIME STARTING WHEN TEMPERATURE GAUGE IS ON COLD MARK AFTER RUNNING FOR ANY PERIOD OF TIME. THERMOSTAT HAS BEEN REPLACED WITH NO IMPROVEMENT. THROTTLE STICKS ON ACCELERATION CAUSING ENGINE TO B…

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THERMOSTAT STICKS OPEN (COLD) WHILE DRIVING. SUDDEN JUMPS TO NORMAL TEMPERATURE RANGE FOLLOWED BY DROP TO COLD AGAIN. VEHICLE HAS HARD TIME STARTING WHEN TEMPERATURE GAUGE IS ON COLD MARK AFTER RUNNING FOR ANY PERIOD OF TIME. THERMOSTAT HAS BEEN REPLACED WITH NO IMPROVEMENT. THROTTLE STICKS ON ACCELERATION CAUSING ENGINE TO BOG DOWN AND ALMOST CHOKE OUT FOLLOWED BY SUDDEN BURST OF ACCELERATION THAT COULD LEAD TO ACCIDENT.

NHTSA ODI #11093739

Mileage unknown · May 9, 2018
Air Bags

TAKATA RECALL A COUPLE YEARS AGO, WE BEGAN NOTICING THE PASSENGER DASH BEGINNING TO BULGE AND SEPARATE. WHEN WE RECEIVED THE NOTICE ABOUT THE RECALL ON THE AIRBAGS IN CERTAIN FORD VEHICLES WE CONNECTED THE DOTS. OVER TIME AND WITH HEAT THE BULGE BECAME BIGGER AND PARTS BEGAN TO SEPARATE. WHEN WE WERE INFORMED THAT A PASSENGER S…

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TAKATA RECALL A COUPLE YEARS AGO, WE BEGAN NOTICING THE PASSENGER DASH BEGINNING TO BULGE AND SEPARATE. WHEN WE RECEIVED THE NOTICE ABOUT THE RECALL ON THE AIRBAGS IN CERTAIN FORD VEHICLES WE CONNECTED THE DOTS. OVER TIME AND WITH HEAT THE BULGE BECAME BIGGER AND PARTS BEGAN TO SEPARATE. WHEN WE WERE INFORMED THAT A PASSENGER SHOULD NO LONGER BE ALLOWED TO SIT IN THE SEAT WHILE DRIVING, IT PUT US IN A VERY LARGE PREDICAMENT FOR OUR FAMILY TO USE OUR ONLY VEHICLE. WE MADE DO HOPING THAT THE PARTS WOULD COME IN THIS SPRING LIKE WE WERE TOLD THROUGH THE MAIL. WE CONTINUED TO CALL OUR FORD DEALERSHIP AND AFTER FIVE ATTEMPTS AND ONLY GETTING VOICEMAILS, WE LEFT MESSAGES EACH TIME WITH OUR NAME, QUESTION, AND PHONE NUMBER. WE HAVE YET TO HAVE A RETURN PHONE CALL FROM THEM AND IT HAS BEEN MONTHS. WE JUST WANT OUR VEHICLE SAFE TO DRIVE IN SO WE CAN EFFICIENTLY USE IT AS A FAMILY AND AS OUR ONLY MEANS OF TRANSPORTATION.

NHTSA ODI #11092775

Mileage unknown · May 4, 2018
Latches/locks/linkages

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT THE FRONT AND REAR DRIVER SIDE DOORS FAILED TO OPEN FROM INSIDE THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED BY A LOCAL DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND DID NOT ASSIST. THE FAILURE MILEAGE AND VIN WERE UNKNOWN.

NHTSA ODI #11091709

Mileage unknown · Apr 26, 2018
Air Bags

I JUST WANTED TO ALERT YOU THAT MY VIN IS NO LONGER COMING UP AS HAVING A RECALL. FORD IS SAYING IN THERE SYSTEM IT STILL IS. YOU MIGHT WANT TO QA YOUR SYSTEM TO MAKE SURE YOU ARE NOT GIVING OUT FALSE INFORMATION TO PEOPLE. YOU CAN USE MINE AS AN EXAMPLE TO CHECK WHY IT'S NOT SHOWING: [XXX] INFORMATION REDACTED PURSUANT TO…

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I JUST WANTED TO ALERT YOU THAT MY VIN IS NO LONGER COMING UP AS HAVING A RECALL. FORD IS SAYING IN THERE SYSTEM IT STILL IS. YOU MIGHT WANT TO QA YOUR SYSTEM TO MAKE SURE YOU ARE NOT GIVING OUT FALSE INFORMATION TO PEOPLE. YOU CAN USE MINE AS AN EXAMPLE TO CHECK WHY IT'S NOT SHOWING: [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ODI #11090289

Mileage unknown · Apr 20, 2018
Air Bags

TAKATA RECALL I WAS NOTIFIED THAT THE AIRBAG WAS RECALLED BACK IN 2016 AND HAVE BEEN TRYING TO GET IT REPLACED EVER SINCE. EACH TIME I CHECKED THE WEBSITE OR CALLED I WAS TOLD "RECALL INCOMPLETE: REMEDY NOT YET AVAILABLE". WHEN I CALLED, I WAS TOLD THAT SOMEONE WOULD CONTACT ME WHEN THE PART WAS AVAILABLE VIA MAIL. THE STATUS H…

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TAKATA RECALL I WAS NOTIFIED THAT THE AIRBAG WAS RECALLED BACK IN 2016 AND HAVE BEEN TRYING TO GET IT REPLACED EVER SINCE. EACH TIME I CHECKED THE WEBSITE OR CALLED I WAS TOLD "RECALL INCOMPLETE: REMEDY NOT YET AVAILABLE". WHEN I CALLED, I WAS TOLD THAT SOMEONE WOULD CONTACT ME WHEN THE PART WAS AVAILABLE VIA MAIL. THE STATUS HAS BEEN "NUMBER OF OPEN RECALLS:1" FOR MANY MONTHS, BUT WHEN I CHECKED TODAY, IT SAID "0". MY COMPLAINT IS OVERALL POOR COMMUNICATION BY FORD DURING THIS RECALL, MY CONCERN IS THAT I NOW HAVE NO RECOURSE TO GET THE AIR BAG REPLACED AND MY FAMILY HAS TO DRIVE AROUND IN A TICKING TIME BOMB.

NHTSA ODI #11089095

Mileage unknown · Mar 26, 2018
Air Bags

RECEIVED RECALL LETTER PRIOR TO APRIL 7, 2017. I'VE CHECKED CONSISTENTLY WITH AL WHITE MOTORS, MANCHESTER TENNESSEE WHERE VEHICLE WAS PURCHASES NEW AND THEY CONTINUE TO SAY PARTS ARE NOT AVAILABLE. A FRIEND (MECHANIC) READ THE LETTER AND ORDERED THE PART IN JUNE 2017, BUT WAS TOO FAR TO DRIVE TO INSTALL. AL WHITE MOTORS KEEPS …

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RECEIVED RECALL LETTER PRIOR TO APRIL 7, 2017. I'VE CHECKED CONSISTENTLY WITH AL WHITE MOTORS, MANCHESTER TENNESSEE WHERE VEHICLE WAS PURCHASES NEW AND THEY CONTINUE TO SAY PARTS ARE NOT AVAILABLE. A FRIEND (MECHANIC) READ THE LETTER AND ORDERED THE PART IN JUNE 2017, BUT WAS TOO FAR TO DRIVE TO INSTALL. AL WHITE MOTORS KEEPS PUTTING ME OFF ON DOING THIS INSTALL. WHAT SHOULD I DO?

NHTSA ODI #11081242

Mileage unknown · Mar 26, 2018
Electrical System

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT THE SMART JUNCTION BOX FAILED TO FUNCTION CAUSING THE BATTERY AND ALL OF THE TURN SIGNAL FUNCTIONS TO FAIL. A DEALER HAD NOT DIAGNOSED THE VEHICLE BUT AN INDEPENDENT MECHANIC DIAGNOSED THAT THE SMART JUNCTION BOX NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED…

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TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT THE SMART JUNCTION BOX FAILED TO FUNCTION CAUSING THE BATTERY AND ALL OF THE TURN SIGNAL FUNCTIONS TO FAIL. A DEALER HAD NOT DIAGNOSED THE VEHICLE BUT AN INDEPENDENT MECHANIC DIAGNOSED THAT THE SMART JUNCTION BOX NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE, PROVIDED NO SOLUTION, AND INDICATED THAT THERE WAS NO RECALL. THE CONTACT WAS CONCERNED IF THE PART WAS REPLACED THAT THE FAILURE WOULD CONTINUE. THE APPROXIMATE FAILURE MILEAGE WAS NOT AVAILABLE. *TT

NHTSA ODI #11081226

Mileage unknown · Mar 19, 2018
Air Bags

TL* TAKATA RECALL. THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 16V384000 (AIR BAGS) AND STATED THAT THE PART WAS NOT AVAILABLE WITHIN A REASONABLE TIME FRAME TO SCHEDULE THE RECALL REPAIR. THE DEALER (NORTH CENTRAL FORD, 1819 N CENTRAL EXPY, RICHARDSON, TX 75080, (855) 588-766…

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TL* TAKATA RECALL. THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 16V384000 (AIR BAGS) AND STATED THAT THE PART WAS NOT AVAILABLE WITHIN A REASONABLE TIME FRAME TO SCHEDULE THE RECALL REPAIR. THE DEALER (NORTH CENTRAL FORD, 1819 N CENTRAL EXPY, RICHARDSON, TX 75080, (855) 588-7660) WAS UNABLE TO VERIFY WHEN THE PARTS WOULD BE SUPPLIED FROM THE MANUFACTURER. THE DEALER OFFERED A LOANER VEHICLE, BUT THE GUIDELINES FROM THE MANUFACTURER WERE UNREASONABLE FOR THE CONTACT. THE MANUFACTURER WAS CONTACTED. THE CONTACT WAS NOT EXPERIENCING A FAILURE. VIN TOOL CONFIRMS PARTS NOT AVAILABLE.

NHTSA ODI #11080274

Mileage unknown · Mar 14, 2018
Air Bags

TL* TAKATA RECALL. THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 16V384000 (AIR BAGS). THE PARTS TO DO THE REPAIR WERE UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. MALLOY FORD (1300 RICHMOND RD, CHARLOTTESVILLE…

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TL* TAKATA RECALL. THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 16V384000 (AIR BAGS). THE PARTS TO DO THE REPAIR WERE UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. MALLOY FORD (1300 RICHMOND RD, CHARLOTTESVILLE, VA) WAS CONTACTED AND CONFIRMED THAT THE PARTS WERE NOT AVAILABLE FOR THE RECALL REMEDY. THE MANUFACTURER WAS NOT ABLE TO CONFIRM WHEN THE PARTS WERE TO BECOME AVAILABLE. THE CONTACT HAD NOT EXPERIENCED A FAILURE. VIN TOOL CONFIRMS PARTS NOT AVAILABLE.

NHTSA ODI #11079145

Official recalls

4

21V158000 · Air Bags:frontal:driver Side:inflator Module

Mar 10, 2021

Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles. The driver's side air bag inflator may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: Ford will notify owners, and dealers will replace the driver-side airbag inflator or module with an alternate one, free of charge. Owner notification letters were mailed on April 9, 2021 for the passenger side, and November 14, 2022 for the driver side. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S12.

19V904000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Dec 18, 2019

Ford Motor Company (Ford) is recalling certain 2006-2010 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ vehicles. The valves within the ABS Hydraulic Control Units (HCU) may react with brake fluids containing specific corrosion preventative additives. This reaction may cause the valves to not close properly.

Consequence & remedy

Consequence: If the valves do not properly close, additional brake pedal travel may be required to stop the vehicle, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will flush the brake system with DOT 4 fluid and install a new brake fluid reservoir cap. In addition, the HCU will be tested to detect a possible stuck valve condition, replacing the HCU as necessary. All services will be performed free of charge. The recall began April 1, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S54.

17V024000 · Air Bags:frontal:passenger Side:inflator Module

Jan 10, 2017

Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain 2009 Ford Ranger, Edge, Fusion and Mustang, Lincoln MKX, MKZ and Zephyr and Mercury Milan vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia and West Virginia, or "Zone B." Additionally, unless included in "Zone A" or "Zone B" above, Ford is recalling certain 2007-2008 Ford Ranger, Edge and Lincoln MKX, 2006-2008 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ, 2005-2008 Ford Mustang and 2005-2006 Ford GT vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin and Wyoming. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Interim letters informing owners of the recall and that parts are not yet available began mailing March 1, 2017. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

16V384000 · Air Bags:frontal:passenger Side:inflator Module

May 31, 2016

Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain model year 2007-2008 Ford Ranger, Edge and Lincoln MKX vehicles, 2006-2008 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2005-2006 Ford GT vehicles and 2005-2008 Ford Mustang vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Any vehicle not included in "Zone A", or "Zone B" is not included in the safety recall. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Ford mailed interim letters informing owners that parts are not yet available on July 15, 2016. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA12009 · Floor Mat Interference With Accelerator

Opened Dec 12, 2012 · Closed Jun 12, 2014

Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:accelerator Pedal

On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.

Additional source detail variants (2)

Vehicle Speed Control:accelerator Pedal

On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.

Vehicle Speed Control

On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.