Air Bags. Review the 319 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Power Train. Review the 150 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Structure. Review the 74 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

38 crash reports4 fire reports23 injury reports

Power Train complaints

150 reports

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106,300 miles · Feb 12, 2014

Power Train

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COMING OFF AN EXIT RAMP AT APPROX. 35 MPH I FELT A JERKING/STALLING FEELING AS I MERGED INTO FREEWAY TRAFFIC WHERE THE SPEED LIMIT IS 65 MPH. I VIEWED MY INSTRUMENT PANEL AND FOUND THE WRENCH SYMBOL ILLUMINATED. ACCELERATION WAS SLUGGISH BRIEFLY, BUT AFTER AWHILE ACCELERATION SEEMED TO RETURN TO NORM. ALL THE WHILE THE WRENCH LIGHT REMAINED ILLUMINATED FOR AN APPROX. 25 MILES. ONCE IN A SAFE LOCATION I TURNED THE CAR OFF AND WAITED APPROXIMATELY TWO MINUTES BEFORE ATTEMPTING TO RESTART IT. UPON RESTARTING THE WRENCH LIGHT WAS NO LONGER ILLUMINATED. I DROVE THE CAR ANOTHER APPROX. 10 MILES TO MAKE IT HOME AND THE WRENCH LIGHT IS NO LONGER ILLUMINATED WHEN CAR IS RESTARTED. THIS ALL TOOK PLACE IN THE MIDST OF A SNOW/SLEET STORM. A DRIVE THAT TYPICALLY TAKES APPROX. 45 MINUTES TOOK APPROX. 4 HOURS. I CALLED THE SERVICE DEPARTMENT OF MY LOCAL FORD DEALERSHIP AND UNDERSTANDABLY I FOUND THAT THEY HAD CLOSED AND REOPENING THE NEXT DAY WAS/IS IN QUESTION DUE TO THE WEATHER. *TR

NHTSA ODI #10564133

55,000 miles · Nov 18, 2013

Power TrainSeat BeltsStructure

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TL* CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT THE FRONT PASSENGER AND BOTH REAR INTERIOR DOOR HANDLES BECAME FRACTURED WHEN ENGAGED. IN ADDITION, THE CONTACT WAS DRIVING 55 MPH WHEN THE VEHICLE FAILED TO RESPOND TO ACCELERATION ATTEMPTS OVER 55 MPH. THE SEAT BELT MECHANISM ALSO FAILED AND THE CONTACT WAS UNABLE TO SECURE THE SEAT BELT. THE CONTACT TOOK THE VEHICLE TO THE DEALER WHERE THE TRANSMISSION WAS REPLACED. THE INTERIOR DOOR HANDLES AND THE SEAT BELT WERE NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 55,000.

NHTSA ODI #10552797

92,294 miles · Oct 16, 2013

Power Train

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TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT THE VEHICLE WOULD SHAKE AND JERK WHILE DRIVING VARIOUS SPEEDS. THE VEHICLE WAS TAKEN TO THE DEALER WHERE A DIAGNOSTIC WAS PERFORMED, WHICH LOCATED THE FAILURE AT THE TRANSMISSION CONTROL UNIT. THE TRANSMISSION CONTROL UNIT WAS REPLACED HOWEVER, THE FAILURE WAS NOT CORRECTED. THE VEHICLE WAS TOWED TO THE DEALER WHERE A SECOND DIAGNOSTIC WAS PERFORMED, WHICH LOCATED THE FAILURE AT THE TRANSMISSION CONTROL MODULE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 92,294 AND THE CURRENT MILEAGE WAS 104,983.

NHTSA ODI #10548097

76,000 miles · Oct 3, 2013

Power Train

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TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE BEGAN TO VIBRATE IN A JERKING MOTION. IN ADDITION, AN ABNORMAL NOISE EMITTED OUTSIDE OF THE VEHICLE. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER WHERE THE PCM AND POWER TRAIN MODULE WAS REPLACED UNDER THE SERVICE WARRANTY. THE FAILURE RECURRED ONE YEAR LATER. THE VEHICLE WAS TAKEN BACK TO THE DEALER FOR REPAIRS. THE MANUFACTURER WAS NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 76,000.

NHTSA ODI #10546646

145,000 miles · Sep 24, 2013

Power Train

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I AM HAVING THROTTLE BODY ISSUES WITH MY FORD FUSION (2006) THE PROBLEM WAS FIRST DIAGNOSED IN 2011 AND AGAIN LAST YEAR , BOTH BY TWO DIFFERENT MECHANICS/BODY SHOPS (ONE WAS A FORD DEALER). I SAW ABOUT A MONTH AGO ON MY LOCAL NEWS OF CONSUMERS WHO ARE HAVING THE SAME ISSUES (THROTTLE BODY,CAR LOSES POWER WITHOUT NOTICE,ETC.) I EMAILED FORD TO ASK ABOUT REPAIR OR EVEN GOING HALF ON THE REPAIR FOR MY VEHICLE AS MY HOUSEHOLD IS UNABLE TO AFFORD IT DUE TO LOSS OF INCOME/JOB. I WAS TOLD THERE IS NOTHING THEY CAN DO OR WILL OFFER HOWEVER, "CERTAIN" PEOPLE ARE GETTING THEIR REPAIRS TAKEN CARE OF. FOR IT TO MAKE THE NEWS THIS ISSUE IS A BIG DEAL. I BROUGHT IT TO FORDS ATTENTION TO LET THEM KNOW THAT ITS SIMPLY NOT THE NEWER MODEL CARS THAT ARE EXPERIENCING THIS MINE, AS WELL AS A FRIENDS FORD (2008) HAVE THE SAME PROBLEM. *JS

NHTSA ODI #10545114

89,000 miles · Sep 1, 2013

Power TrainSuspension

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I HAVE A 2006 FUSION THIS PROBLEM STARTED A YEAR AGO. FIRST MY CAR SHAKES, WHEN DRIVEN 20MPH AND TRY TO ACCELERATE IT HAS A HARD TIME PICKING UP SPEED IT MISSES. SO I HAD MY SPARK PLUGS CHANGED TWICE IN THE LAST YEAR BECAUSE I THOUGHT THAT'S WHAT WAS WRONG. I TOOK IT TO MY LOCAL GOOD YEAR AND THEY NOTICED THAT I'VE HAD MY SPARK PLUGS CHANGED WITH THEM TWICE SO, THE MECHANIC TOOK MY CAR APART AND FOUND THAT MY 5TH CYLINDER WAS BAD AND THAT IT WAS BURNING THROUGH MY COILS. 2 YEARS AGO I HAD ISSUES WITH MY BALLS JOINTS ON MY CAR FRONT TIRES FIXED IT NOW, I AM HAVING THE SAME PROBLEM MY BALL JOINTS HAVE CLAY IN THEM HOW THAT HAPPEN I DON'T KNOW. THERE IS ALSO A 3RD PROBLEM THAT I AM HAVING WITH MY TRANSMISSION. I CAME ACROSS THIS WEBSITE TO SEE IF THERE WERE ANY RECALLS FOR MY VEHICLE, OF COURSE IT WOULD BE MY LUCK NOTHING!!! I WORK FOR TOYOTA AND THEY RECALL THEIR VEHICLES ALL THE TIME FOR ANY ISSUE THEY HAVE WITH THEIR VEHICLES. I WILL NEVER BUY A FORD AGAIN!!! *JS

NHTSA ODI #10538268

86,500 miles · Aug 5, 2013

Power Train

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I WAS TRAVELING ON A LOCAL HIGHWAY BEHIND A SLOW MOVING TRAFFIC AT 30MPH. A CAR LET ME OVER IN TO THE LEFT TRAVELING LANE, AS I PUSHED DOWN THE GAS PADDLE TO ACCELERATE MY CAR JUMPED SEVERAL TIMES AND MADE A POPPING SOUND. IT WENT FROM 30MPH TO 0MPH AND THE CAR BEHIND ME SLAMMED ON IT'S BRAKES AND CAME WITHIN INCHES OF HITTING ME! AFTER DOING RESEARCH ONLINE LAST NIGHT (HTTP://REPAIRPAL.COM/TRANSMISSION-PROBLEM-242#), I REALIZED THAT MANY FUSION OWNERS HAVE HAD SIMILAR ISSUES, AND THAT FORD IS AWARE OF THE ISSUE WITH THE GERMAN TRANSMISSION INSTALLED IN THIS MODEL. IT WAS A VERY SCARY, LIFE THREATENING EXPERIENCE AND I CANNOT BELIEVE THAT FORD HAS NOT RECALLED 2006 FUSION KNOWING THAT THE TRANSMISSION HAS A HISTORY OF BEING FAULTY! I WAS FEARFUL FOR MY LIFE, THE LIFE OF MY PUPPY IN THE BACKSEAT, AND THE LIFE OF THE DRIVER AND OTHER DRIVERS BEHIND ME! I HAVE THIS QUESTION FOR FORD, "IS MAKING MONEY MORE IMPORTANT THAN A HUMAN LIFE?" LET'S GET THIS RIGHT AND RECALL ALL MODELS THAT HAVE THIS SPECIFIC GERMAN TRANSMISSION INSTALLED! *TR

NHTSA ODI #10533618

70,000 miles · Aug 3, 2013

Power Train

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TODAY WHILE TRAVELING DOWN I-40 WITH MY CHILDREN IN THE CAR MY FORD FUSION REVVED UP TO ALMOST 5 RPMS AND STARTED JERKING I STEPPED ON THE GAS AND NOTHING WAS HAPPENING JUST REVVED UP AND THEN FINALLY JUMPED INTO GEAR. AT THAT TIME WE JUST ABOUT GOT REAR ENDED BY TWO VEHICLES THAT WAS BEHIND US ON THE INTERSTATE RUNNING BETWEEN 55-60MPH. IM VERY CONCERNED ABOUT THE 2006 FORD FUSIONS TRANSMISSIONS AND BELIEVE THIS PROBLEM NEEDS TO QUIT BEING OVER LOOKED. AS OF TODAY I HAVE BEEN DOING SOME INVESTIGATING MYSELF AND APPARENTLY EVERYONE THAT OWNS A 2006 FORD FUSION HAS HAD A SIMILAR INCIDENT, L HAVE READ FORUMS AND JUST GOOGLED AND A LOT OF PEOPLE ARE HAVING THE SAME EXPERIENCES. I JUST WANT SOMETHING DONE LIKE A RECALL I BELIEVE THAT WOULD BE THE RIGHT THING TO HAVE DONE. ONE MORE THING I HAD NO IDEA MY FUSIONS TRANSMISSION WAS EVEN BAD NEVER HAD MY CAR DO ANYTHING LIKE IT DONE TODAY. THANKS *TR

NHTSA ODI #10533429

180,000 miles · Jul 17, 2013

Electrical SystemEnginePower Train

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TRAVELING DOWN BUSY LOCAL HIGHWAY ABOUT 45MPH IN LATE RUSH HOUR TRAFFIC. THE CAR SUDDENLY BEGAN TO RUN VERY ROUGH AND THEN ENGINE STALLED. CHECK ENGINE LIGHT CAME ON. THE CAR HAD TO BE MANEUVERED TO THE SIDE OF THE ROAD WITH NO POWER ON VERY BUSY HIGHWAY. THERE WERE A COUPLE CLOSE CALLS BUT NO ACCIDENT THANKFULLY. THE CAR WAS TOWED TO A LOCAL DEALER. THE DEALER INDICATES THE POWER TRAIN CONTROLLER MODULE (PCM) UNIT FAILED. THIS SEEMS TO BE VERY COMMON FAILURE ON THESE CARS AND IT CAN BE DANGEROUS. *TR

NHTSA ODI #10525431

84,000 miles · Jul 17, 2013

EnginePower Train

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TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 25 MPH, THERE WAS A SUDDEN LOSS OF POWER AS THE CHECK CHARGING SYSTEM WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TOWED TO A DEALER WHERE IT WAS DIAGNOSED THAT THE PCM MODULE, COILS, SPARK PLUGS, AND THE INTAKE MANIFOLD GASKET NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE AND CURRENT MILEAGE WAS 84,000. *TR

NHTSA ODI #10525421

Official recalls

21V158000 · Air Bags:frontal:driver Side:inflator Module

Mar 10, 2021

Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles. The driver's side air bag inflator may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: Ford will notify owners, and dealers will replace the driver-side airbag inflator or module with an alternate one, free of charge. Owner notification letters were mailed on April 9, 2021 for the passenger side, and November 14, 2022 for the driver side. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S12.

19V904000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Dec 18, 2019

Ford Motor Company (Ford) is recalling certain 2006-2010 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ vehicles. The valves within the ABS Hydraulic Control Units (HCU) may react with brake fluids containing specific corrosion preventative additives. This reaction may cause the valves to not close properly.

Consequence & remedy

Consequence: If the valves do not properly close, additional brake pedal travel may be required to stop the vehicle, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will flush the brake system with DOT 4 fluid and install a new brake fluid reservoir cap. In addition, the HCU will be tested to detect a possible stuck valve condition, replacing the HCU as necessary. All services will be performed free of charge. The recall began April 1, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S54.

17V024000 · Air Bags:frontal:passenger Side:inflator Module

Jan 10, 2017

Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain 2009 Ford Ranger, Edge, Fusion and Mustang, Lincoln MKX, MKZ and Zephyr and Mercury Milan vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia and West Virginia, or "Zone B." Additionally, unless included in "Zone A" or "Zone B" above, Ford is recalling certain 2007-2008 Ford Ranger, Edge and Lincoln MKX, 2006-2008 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ, 2005-2008 Ford Mustang and 2005-2006 Ford GT vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin and Wyoming. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Interim letters informing owners of the recall and that parts are not yet available began mailing March 1, 2017. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

16V384000 · Air Bags:frontal:passenger Side:inflator Module

May 31, 2016

Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain model year 2007-2008 Ford Ranger, Edge and Lincoln MKX vehicles, 2006-2008 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2005-2006 Ford GT vehicles and 2005-2008 Ford Mustang vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Any vehicle not included in "Zone A", or "Zone B" is not included in the safety recall. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Ford mailed interim letters informing owners that parts are not yet available on July 15, 2016. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

EA12009 · Floor Mat Interference With Accelerator

Opened Dec 12, 2012 · Closed Jun 12, 2014

Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:accelerator Pedal

On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.

Additional source detail variants (2)

Vehicle Speed Control:accelerator Pedal

Vehicle Speed Control