Air Bags. Review the 319 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Power Train. Review the 150 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Structure. Review the 74 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

38 crash reports4 fire reports23 injury reports

Power Train complaints

150 reports

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135,000 miles · Jun 8, 2015

Power Train

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MY 06 FUSION HAS BEEN SHIFTING FUNNY, BUT I DIDN'T KNOW WHAT IT WAS. WHILE HAVING MY OIL CHANGED, I HAD A 6 POINT INSPECTION DONE, AND NOTHING CAME BACK EXCEPT MY TIE-RODS NEEDING REPLACED. ONE NIGHT, WHILE DRIVING HOME, SUDDENLY MY CAR HAD A HESITATION WHEN SHIFTING INTO SECOND GEAR. IT WOULD REV UP TO 3 RPM, THEN SHIFT HARD INTO 2ND GEAR AND RUN FINE. TWO STOP LIGHTS LATER, THE SHIFT BEGAN TO GET HARDER. I FINALLY MADE IT HOME, BUT LATER HAD TO RUN AN ERRAND. THE SHIFTING GOT WORSE. NOW, IT WAS AS IF I WAS ABOUT TO GET A NECK INJURY FROM THE SHIFTING FROM 1ST TO 2ND GEAR. I REALIZED THAT I NEEDED TO GET HOME, BECAUSE IT WAS TOO LATE TO GO TO THE DEALERSHIP. WHEN HEADING TO WORK THE NEXT MORNING, THE WRENCH LIGHT POPPED UP ON THE DASHBOARD. LIVING ONLY 7 MINUTES FROM WORK, I THOUGHT I WAS FINE. BUT NOW, I NO LONGER MADE IT TO 2ND GEAR. IT STAYED ON FIRST, AND REMAINED REVVED UP TO THE POINT IT WAS LOSING POWER. I WAS SCARED THAT I WAS GOING TO GET STUCK IN THE MIDDLE OF THE ROAD. NOW, WITH MY VEHICLE IN THE SHOP, I'M BEING TOLD THAT THE TRANSMISSION NEEDS AN OVERHAUL. THE COST IS $2800. WHEN IS THE RECALL GOING TO COME INTO PLAY?

NHTSA ODI #10724168

78,333 miles · Apr 23, 2015

Electrical SystemEngineFuel/propulsion System

CAR DIES WHILST DRIVING. THIS IS A SAFETY ISSUE. AUTHORIZED FORD DEALER SERVICE DETERMINED ISSUE WAS CAUSED BY A DEFECTIVE THROTTLE BODY. *TR

NHTSA ODI #10712343

98,000 miles · Feb 6, 2015

Power Train

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TL*THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 75 MPH, THE ACCELERATOR PEDAL WAS DEPRESSED BUT THE SPEED WOULD DECREASE. THE FAILURE OCCURRED ON NUMEROUS OCCASIONS. THE VEHICLE WAS TAKEN TO THE DEALER, WHO DIAGNOSED THAT THE VARIABLE VALVE SOLENOIDS, THE IGNITION COILS, THE PCM REFLASH AND THE SPARK PLUGS NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 98,000.

NHTSA ODI #10681733

73,400 miles · Dec 23, 2014

Equipment Adaptive/mobilityPower Train

TRANSMISSION STARTED SLIPPING AND THEN FAILED COMPLETELY.HAD TO HAVE CAR TOWED TO DEALER.THEY SAY IT NEEDS TRANSMISSION REPLACED.THEY SAY RUST CAUSED A HOLE IN TUBING AND FLUID RAN OUT.CAR HAS JUST MORE THAN 73,000 MILES ON IT.CAR SERVICED ROUTINELY,NOT DRIVEN IN BAD WEATHER MUCH.

NHTSA ODI #10668075

112,000 miles · Nov 10, 2014

Power Train

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MY 2006 FORD FUSION WITH A 3.0 V6 AND AUTOMATIC TRANSMISSION HAS HAD THE FOLLOWING SAME ISSUES OVER THE PAST 18 MONTHS: - LOSES POWER AT CITY, HIGHWAY AND PARKING LOT SPEEDS WITHOUT WARNING .... AT LEAST A HALF-OF-DOZEN TIMES - ENGINE STILL IDLES/RUNS ROUGH, BUT WILL NOT ACCELERATE BEYOND 15-20 MPH - WRENCH LIGHT INDICATOR COMES ON, (SOMETIMES ENGINE LIGHT TOO). WHEN I TURN THE ENGINE OFF AND RESTART THE VEHICLE, IT WILL OPERATE FINE MOST THE TIMES. IT HAS DONE IT REPEATEDLY A COUPLE OF TIMES. THE WRENCH LIGHT INDICATOR WILL GO OFF AFTER RESTART, BUT THE CHECK ENGINE LIGHT WILL REMAIN ON FOR A COUPLE OF DAYS THEN GO OUT. - FORD CLAIMS THAT THE 2006 FUSION IS NOT COVERED UNDER CUSTOMER SATISFACTION PROGRAM #13N03 WHICH COVERS NEWER FUSIONS AND OTHER FORD MODELS. FORD ADVISE TO HAVE THE REPAIR MADE AND THEY WILL REIMBURSE CUSTOMERS OF THE REPAIR EXPENSE AT A FUTURE DATE, IF FORD SHOULD EVER ISSUE A CSP PROGRAM FOR THE 2006 FUSION. - I HAVE HAD THIS HAPPEN AT HIGHWAY SPEEDS ON INTERSTATE HIGHWAYS AND RURAL HIGHWAYS WITHOUT SHOULDERS TO PULL OVER. THIS IS OBVIOUSLY A DANGEROUS SITUATION AND NEEDS TO BE RECTIFIED ASAP. - I HAVE HAD SEVERAL INCIDENTS WHERE I WAS ALMOST HIT FROM BEHIND DUE TO THIS ISSUE AND IT'S JUST A MATTER OF TIME BEFORE SOMEONE IS SERIOUSLY INJURED DUE TO THIS ISSUE. MY RESEARCH SHOWS THAT THIS IS AN ONGOING PROBLEM FOR PEOPLE WITH CERTAIN FORD PRODUCTS. - FORD.....DUE THE RIGHT THING AND MAKE IT RIGHT FOR ALL! *TR

NHTSA ODI #10653900

55,000 miles · Nov 8, 2014

EnginePower TrainVehicle Speed Control

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THIS VEHICLE LOSE POWER AND SLOWS DOWN, IT HAPPENED ON THE EXPRESS WAY MORE THAN 5 TIMES. I WAS ALMOST REAR ENDED BY A SEMI TRUCK. I ONLY DRIVE IT ON SIDE STREETS NOW. IT POPS INTO GEAR VERY HARD, THE WRENCH LIGHT AND THE CHECK ENGINE LIGHT IS ON. IT GETS STUCK IN SECOND GEAR AND BURNS A LOT OF GAS. IT STARTED SOON AFTER THE WARRANTY RAN OUT. I HAD A LOT OF REPAIRS DONE AND THE POWER TRAIN AND ENGINE IS NOT WORKING RIGHT AS OF YET, SOMETHING IS WRONG WITH THIS FORD FUSION 06 AND A LOT OF PEOPLE ARE HAVING THE SAME PROBLEMS WITH IT. WHY DOES IT TAKE THE DEATHS OF MANY INNOCENT PEOPLE FIRST BEFORE THERE'S A RECALL? *TR

NHTSA ODI #10653563

51,320 miles · Oct 27, 2014

Power Train

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WHILE SHIFTING FROM HIGHER GEAR TO LOWER GEAR WHILE CLIMBING A HILL, TRANSMISSION JUMPED BETWEEN GEARS, SLAMMING THE GEARS AS IF POPPING A CLUTCH (IT'S AN AUTOMATIC TRANSMISSION). ON ANOTHER HILL, THE VEHICLE DID NOT ENGAGE IN THE LOWER GEAR, REVVING UP TO ABOUT 4000 RPM AS IF IN NEUTRAL, LEAVING THE CAR DECELERATING ON THE UPHILL STRETCH AMONG SPEEDING TRAFFIC. I HAD TO MOVE THE GEAR SHIFT TO NEUTRAL AND BACK TO DRIVE, EASE ON THE ACCELERATOR, AND THE LOWER GEAR ENGAGED, AFTER SLOWING TO ABOUT 35 ON 65 MPH SPEED LIMIT FREEWAY. FORD LISTS THE REPAIR IN TSB 08-24-1 AS "TRANSMISSION HARSH SHIFTING" AND RECOMMENDS REPLACEMENT OF THE MAIN CONTROL. THIS PART HAS BEEN IDENTIFIED AS FAULTY AND COMMON WITH THE TRANSMISSIONS INSTALLED ON MY VEHICLE AND MANY OTHER MAKES AND MODELS. IT PRESENTS A CLEAR DANGER TO DRIVERS AND PASSENGERS WHO RISK BEING REAR-ENDED DUE TO SUDDEN DECELERATION OR STRANDED DUE TO "HARSH SHIFTING" DAMAGE TO THE TRANSMISSION AND DRIVE TRAIN. I HAVE NO CONFIDENCE DRIVING THE CAR OUT OF TOWN OR NEAR ANY HILL, AND THE VEHICLES SHOULD BE RECALLED. *TR

NHTSA ODI #10650498

97,000 miles · Oct 27, 2014

EnginePower Train

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TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 60 MPH, THE VEHICLE SUDDENLY DECELERATED AND FAILED TO ACCELERATE OVER 20 MPH. THE VEHICLE WAS RESTARTED AND THE FAILURE RECURRED. THE VEHICLE WAS TOWED TO THE DEALER FOR DIAGNOSIS. THE TECHNICIAN NOTICED THAT THE WRENCH WARNING LIGHT ILLUMINATED AND DIAGNOSED THAT THE DRIVE TRAIN AND THE THROTTLE BODY FAILED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 97,000.

NHTSA ODI #10650325

97,780 miles · Oct 27, 2014

Power Train

WHILE DRIVING ON THE SUNCOAST PKWY AT 60 MPH MY VEHICLE SUDDENLY SLOWED TO ONLY 20 MPH CAUSING ME TO BE A ROAD HAZARD. I WAS NEARLY KILLED BY THE OTHER CARS IN THE FLOW . IT WAS A FRIGHTENING EXPERIENCE. *TR

NHTSA ODI #10650311

35,700 miles · Oct 15, 2014

Power Train

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I WAS TRYING TO ACCELERATE TO MERGE ON TO THE FREEWAY. MY 2006 FORD FUSION REFUSED TO RESPOND. THE REVS WENT UP TO 4000 RPM AND THE CAR JUST STAYED THERE GOING VERY SLOWLY. AFTER A FEW SECONDS, IT JERKED FORWARD, SO I PULLED BACK ON THE SIDE OF THE ROAD AND LET THE "TANTRUM" PAST. I'VE HAD SEVERAL CLOSE CALLS SINCE-- THE MOST SCARY ONE OCCURRING IN STOP-AND-GO TRAFFIC. WHEN ACCELERATING AFTER SLOWING DOWN, THE FUSION WILL REV UP AND CREEP SLOWLY FORWARD UNTIL ONE REMOVES ONE'S FOOT FROM THE GAS PEDAL AND ALLOW IT TO SETTLE BACK IN GEAR. LUCKILY, I'VE AVOIDED BEING REAR-ENDED BY FAST APPROACHING CARS. RECENTLY, FORD CLEANED THE THROTTLE BODY AND CHARGED $232.00, I STILL HAVE THE SAME PROBLEM AND AM STILL WAITING FOR A RECALL ON THIS VEHICLE. INCIDENTALLY, THE STALLING ALSO HAPPENS AFTER MAKING A RIGHT OR LEFT HAND TURN. *TR

NHTSA ODI #10644719

Official recalls

21V158000 · Air Bags:frontal:driver Side:inflator Module

Mar 10, 2021

Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles. The driver's side air bag inflator may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: Ford will notify owners, and dealers will replace the driver-side airbag inflator or module with an alternate one, free of charge. Owner notification letters were mailed on April 9, 2021 for the passenger side, and November 14, 2022 for the driver side. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S12.

19V904000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Dec 18, 2019

Ford Motor Company (Ford) is recalling certain 2006-2010 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ vehicles. The valves within the ABS Hydraulic Control Units (HCU) may react with brake fluids containing specific corrosion preventative additives. This reaction may cause the valves to not close properly.

Consequence & remedy

Consequence: If the valves do not properly close, additional brake pedal travel may be required to stop the vehicle, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will flush the brake system with DOT 4 fluid and install a new brake fluid reservoir cap. In addition, the HCU will be tested to detect a possible stuck valve condition, replacing the HCU as necessary. All services will be performed free of charge. The recall began April 1, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S54.

17V024000 · Air Bags:frontal:passenger Side:inflator Module

Jan 10, 2017

Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain 2009 Ford Ranger, Edge, Fusion and Mustang, Lincoln MKX, MKZ and Zephyr and Mercury Milan vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia and West Virginia, or "Zone B." Additionally, unless included in "Zone A" or "Zone B" above, Ford is recalling certain 2007-2008 Ford Ranger, Edge and Lincoln MKX, 2006-2008 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ, 2005-2008 Ford Mustang and 2005-2006 Ford GT vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin and Wyoming. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Interim letters informing owners of the recall and that parts are not yet available began mailing March 1, 2017. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

16V384000 · Air Bags:frontal:passenger Side:inflator Module

May 31, 2016

Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain model year 2007-2008 Ford Ranger, Edge and Lincoln MKX vehicles, 2006-2008 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2005-2006 Ford GT vehicles and 2005-2008 Ford Mustang vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Any vehicle not included in "Zone A", or "Zone B" is not included in the safety recall. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Ford mailed interim letters informing owners that parts are not yet available on July 15, 2016. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

EA12009 · Floor Mat Interference With Accelerator

Opened Dec 12, 2012 · Closed Jun 12, 2014

Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:accelerator Pedal

On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.

Additional source detail variants (2)

Vehicle Speed Control:accelerator Pedal

Vehicle Speed Control