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2006 Ford Fusion

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2006 Ford Fusion do not stand out strongly from the model-year median of 1,109.

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When problems were reported

Mileage at the reported incident

430 reports with mileage · 300 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Air Bags. Review the 319 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 150 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 74 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

38 crash reports4 fire reports23 injury reports

Power Train complaints

150 reports
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55,000 miles · Dec 1, 2010
Power Train

I OWN A 2006 FORD FUSION SE WITH THE 3.0 V6 ENGINE. AT JUST OVER 55,000 MILES, VEHICLE WOULD COME OUT OF GEAR WHILE SHIFTING BETWEEN 30-60MPH, ROUGHLY 2ND-3RD, OR 3RD-4TH GEAR. VEHICLE WOULD GO INTO A HIGH REV AND NOT MOVE. AFTER LETTING OFF GAS, YOU HAVE TO WAIT 5 SECONDS FOR IT TO "RE-ENGAGE", THEN SOMETIMES IN A HIGH GEAR A…

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I OWN A 2006 FORD FUSION SE WITH THE 3.0 V6 ENGINE. AT JUST OVER 55,000 MILES, VEHICLE WOULD COME OUT OF GEAR WHILE SHIFTING BETWEEN 30-60MPH, ROUGHLY 2ND-3RD, OR 3RD-4TH GEAR. VEHICLE WOULD GO INTO A HIGH REV AND NOT MOVE. AFTER LETTING OFF GAS, YOU HAVE TO WAIT 5 SECONDS FOR IT TO "RE-ENGAGE", THEN SOMETIMES IN A HIGH GEAR AT LOW SPEEDS CAUSING VEHICLE TO SHAKE VIOLENTLY. THIS IS A VERY SERIOUS AND DANGEROUS MECHANICAL FLAW WITH THIS TRANSMISSION! IT IS THE AISIN TRANSMISSION USED IN A VARIETY OF FORD, LINCOLN, AND MERCURY VEHICLES. (2005-2006 FORD FIVE HUNDRED, 2006 FORD FUSION, 2006 MERCURY ZEPHYR, 2006 MERCURY MILAN, 2005-2006 MERCURY MONTEGO) THERE ARE 100'S TO 1000'S OF COMPLAINTS ON THESE AND MULTIPLE TSB (TECHNICAL SERVICE BULLETINS) THROUGH FORD MOTOR COMPANY, ETC. (TSB 07-26-9, TSB 08-24-1) CALLING IT AISIN TRANSMISSION HARSH SHIFTING. HARSH BEING AN EASY TERM TO DESCRIBE THIS PROBLEM. AND STILL NO RECALL ON THIS OR COMPENSATION FROM DEALER OR MANUFACTURER. IF YOUR VEHICLE IS OUT OF WARRANTY, YOU ARE ON YOUR OWN WITH THIS $1,500 PLUS REPAIR ON A DEFECTIVE VALVE BODY ACCORDING TO FORD MOTOR CO. THIS IS A TREMENDOUS SAFETY ISSUE ESPECIALLY WHEN NEEDING TO MERGE OR ACCELERATE RAPIDLY TO GET ONTO A FREEWAY SYSTEM OR OVERTAKE AND PASS ON THE HIGHWAY! I GUESS IT WILL TAKE A SERIOUS INJURY OR FATALITY TO CAUSE A LAW SUIT FOR ANYTHING TO BE DONE EXCEPT A TSB! WITH ALL THE DOCUMENTATION AND COMPLAINTS I HAVE SEEN ON THESE, I HOPE THE MANUFACTURERS HAVE A STRONG LEGAL TEAM! I WILL NEVER BUY A FORD, LINCOLN, OR MERCURY AGAIN. AND WE WONDER WHY AMERICANS BUY FOREIGN! IT IS A SAD DAY PEOPLE, BUT THE TRUTH HURTS! OUR US CAR MAKERS NEED TO STAND BEHIND THEIR PRODUCTS BETTER AND IMPROVE THEIR BUSINESS ETHICS OR THEY WILL CONTINUE TO FAIL AND GO BANKRUPT. *TR

NHTSA ODI #10368521

Mileage unknown · Nov 13, 2010
Power Train

TRANSMISSION SLIPS IN AND OUT OF GEAR WHILE DRIVING AT ANY SPEED. THESE ARE VERY HARD GEAR SHIFTS AND THE ENTIRE CAR SHAKES. SOMETIMES IT WON'T GO INTO ANY GEAR AT ALL, INCLUDING REVERSE. THE CAR HAS UNUSUALLY HIGH RPM DURING SOME GEAR SHIFTS...PARTICULARLY WHEN SHIFTING GETS "STUCK" BETWEEN 4TH & 5TH GEARS. MY CAR WAS STUCK I…

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TRANSMISSION SLIPS IN AND OUT OF GEAR WHILE DRIVING AT ANY SPEED. THESE ARE VERY HARD GEAR SHIFTS AND THE ENTIRE CAR SHAKES. SOMETIMES IT WON'T GO INTO ANY GEAR AT ALL, INCLUDING REVERSE. THE CAR HAS UNUSUALLY HIGH RPM DURING SOME GEAR SHIFTS...PARTICULARLY WHEN SHIFTING GETS "STUCK" BETWEEN 4TH & 5TH GEARS. MY CAR WAS STUCK IN THE MIDDLE OF AN INTERSECTION BECAUSE THE TRANSMISSION FROZE AND WOULDN'T SHIFT GEARS. THE CAR CANNOT ACCELERATE AT A NORMAL SPEED ANYMORE WHICH DOESN'T ALLOW FOR NORMAL HIGHWAY DRIVING, AND IS DANGEROUS DUE TO THE FACT THAT THE TRANSMISSION IS SLIPPING GEARS OR STICKING IN A GEAR. *TR

NHTSA ODI #10365573

61,000 miles · Oct 8, 2010
Power Train

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT WAS DRIVING APPROXIMATELY 40 MPH AND ATTEMPTING A RIGHT TURN WHEN THE TRANSMISSION EXHIBITED A HESITATION AND BEGAN JERKING ABNORMALLY. THE RPM GAUGE DISPLAYED AN EXTREMELY LOW READING. THE VEHICLE WAS DRIVEN TO THE SIDE OF THE ROAD. AFTER WAITING A FEW MOMENTS, THE VEHICLE RE…

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TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT WAS DRIVING APPROXIMATELY 40 MPH AND ATTEMPTING A RIGHT TURN WHEN THE TRANSMISSION EXHIBITED A HESITATION AND BEGAN JERKING ABNORMALLY. THE RPM GAUGE DISPLAYED AN EXTREMELY LOW READING. THE VEHICLE WAS DRIVEN TO THE SIDE OF THE ROAD. AFTER WAITING A FEW MOMENTS, THE VEHICLE RESUMED AT A LOW SPEED WITHOUT EXPERIENCING THE PREVIOUS FAILURES. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE COMPLETE BRAKE SYSTEM WAS REPLACED. THE FAILURE CONTINUED TO OCCUR. THE VEHICLE WAS TAKEN BACK TO THE DEALER FOR INSPECTION. THE FAILURE WAS RELATED TO THE TRANSMISSION AND THE TECHNICIAN DETECTED THE THAT THE GEARS WERE STICKING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT TRANSMISSION SHOP FOR A SECOND OPINION WHERE THEY STATED THE SAME DIAGNOSIS AS MENTIONED BY THE DEALER. THE CONTACT WAS WAITING UPON A RESPONSE FROM THE MANUFACTURER REGARDING THE TRANSMISSION FAILURE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS UNAVAILABLE. THE FAILURE MILEAGE WAS APPROXIMATELY 61,000.

NHTSA ODI #10359642

78,000 miles · Oct 1, 2010
Power Train

I OWN A 2006 FORD FUSION, WHEN DRIVING ON THE HIGHWAY WHILE TRYING TO PASS ANOTHER VEHICLE, THE CAR WILL DROP OUT OF GEAR. THE CAR WILL NOT REENGAGE UNTIL THE TACHOMETER RETURNS TO AN IDLE. EVEN THEN THE CAR MAY NOT ENGAGE THE GEAR AGAIN. WITH ONCOMING TRAFFIC OR OTHER CARS BEHIND THIS CAUSES AN UNSAFE CONDITION. *TR

NHTSA ODI #10358595

52,879 miles · Sep 23, 2010
Power Train

ON THE INTERSTATE AND GAVE CAR THE GAS TO GO AROUND A TRUCK AND THE CAR REVVED THE ENGINE AND THE TACHOMETER WENT ALL THE WAY DOWN. LET OFF THE GAS AND THE CAR WAS STUCK IN HIGH GEAR AND WOULD NOT SHIFT TO A LOWER GEAR. HAD TO DRIVE THE CAR THAT WAY IN STOP AND GO TRAFFIC IN ABLE TO PULL OFF THE ROAD. ONCE THE CAR WAS TURNED O…

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ON THE INTERSTATE AND GAVE CAR THE GAS TO GO AROUND A TRUCK AND THE CAR REVVED THE ENGINE AND THE TACHOMETER WENT ALL THE WAY DOWN. LET OFF THE GAS AND THE CAR WAS STUCK IN HIGH GEAR AND WOULD NOT SHIFT TO A LOWER GEAR. HAD TO DRIVE THE CAR THAT WAY IN STOP AND GO TRAFFIC IN ABLE TO PULL OFF THE ROAD. ONCE THE CAR WAS TURNED OFF AND RESTARTED IT RESET ITSELF AND HAD LOWER AND UPPER GEARS IN TRANSMISSION. THE CAR STILL JERKS AND DOESN'T WANT TO GO INTO DIFFERENT GEARS WHEN DRIVING. TOOK CAR TO DEALER SHOP AND WAS TOLD THAT IT HAD A TSB BULLETIN ABOUT THE TRANSMISSION VALVE BODY. THERE IS A PROBLEM WITH THIS AND THEY WOULD NOT ADMIT TO A PROBLEM WITH THE TRANSMISSION. SEARCHING THE INTERNET I AM NOT THE ONLY ONE WITH THIS PROBLEM (100'S OF PEOPLE). *TR

NHTSA ODI #10357250

38,000 miles · Sep 20, 2010
Power Train

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHEN TRAVELING AT ANY SPEED AND DOWNSHIFTING, THE VEHICLE WOULD BEGIN TO SHAKE AND VIBRATE VIOLENTLY. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED FOR THE FAILURE. THE CURRENT MILEAGE WAS 41,000 AND THE FAILURE MILEAGE WAS 38,000.

NHTSA ODI #10356587

65,000 miles · Aug 27, 2010
Power Train

2006 FORD FUSION, WITH 65000 MILES, TRANSMISSION GETTING STUCK BETWEEN SECOND AND THIRD GEAR. WHEN THE TRANSMISSION IS STUCK, THE CAR WILL REV TO 5-6K RPMS AND DROP SEVERELY IN SPEED. WHEN MOVING FROM A STOP POSITION THE CARE THEN TAKES ABOUT 40-60 SECONDS TO GET UP TO 25MPH (BECAUSE IT IS STILL IN SECOND OR THIRD GEAR). …

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2006 FORD FUSION, WITH 65000 MILES, TRANSMISSION GETTING STUCK BETWEEN SECOND AND THIRD GEAR. WHEN THE TRANSMISSION IS STUCK, THE CAR WILL REV TO 5-6K RPMS AND DROP SEVERELY IN SPEED. WHEN MOVING FROM A STOP POSITION THE CARE THEN TAKES ABOUT 40-60 SECONDS TO GET UP TO 25MPH (BECAUSE IT IS STILL IN SECOND OR THIRD GEAR). THIS OCCURRED WITH ME ENTERING AN ON RAMP TO A FREEWAY AND DRIVING FROM A STOP LIGHT IN A BUSY BUSINESS DISTRICT. I TOOK THE CAR INTO THE DEALERSHIP WHERE THE CAR WAS PURCHASED AND SERVICED SINCE PURCHASE 12/31/2005. AFTER THE FIRST DAY IN THE SHOP THE DEALER TOLD ME THE TRANSMISSION IS BEYOND REPAIR AND I NEED A NEW (REBUILT) FORD TRANSMISSION. THEY WANTED $80 FREIGHT FOR DELIVERY OF TRANSMISSION AND APPROX. $4500 FRO THE TRANSMISSION AND INSTALLATION. WHEN I BOUGHT OUT MY LEASE LAST YEAR I PURCHASED AN EXTENDED WARRANTY ON MY CAR (THE ORIGINAL ENDED AT 36000 MILES). IT HAS NOW BEEN FIVE DAYS WITH MANY PHONE CALLS, A RENTAL CAR (ONLY COVERED FIVE DAYS UNDER MY WARRANTY), AND A VISIT FROM A PRIVATE INSPECTOR/ADJUSTER. THE WARRANTY COMPANY IS STILL "REVIEW THE CLAIM" AND HAS NOT YET AUTHORIZED THE REPAIR. WITHOUT AUTHORIZATION FROM THE WARRANTY CO I CAN NOT BEGIN REPAIRS. IT WILL TAKE 2-3 DAYS TO GET THE TRANSMISSION SHIPPED AND 2-3 DAYS FOR THE REPAIR. I BELIEVE FORD SHOULD BE RESPONSIBLE AND RECALL THE TRANSMISSIONS. NOT ALL OWNERS HAVE THE EXTENDED WARRANTY LIKE I DO. THE FAILING TRANSMISSIONS ARE A HUGE SAFETY DEFECT AND COULD LEAD TO EXPENSIVE REPAIRS, ACCIDENTS AND DEATH. SIMILAR COMPLAINT CAN BE FOUND ON REPAIR PAL AT: HTTP://REPAIRPAL.COM/TRANSMISSION-PROBLEM-242. *TR

NHTSA ODI #10352422

66,150 miles · Aug 24, 2010
Power Train

MY 2006 FORD FUSION SEL V6 STARTED VIOLENT JERKING WHILE DRIVING. I AM AFRAID TO DRIVE IT BECAUSE I HAVE ALMOST REAR ENDED ANOTHER CAR WHEN ACCELERATING AND THE JERKING HAPPENED. MY HUSBAND THINKS IT IS THE TRANSMISSION BUT IT IS OUT OF WARRANTY AND WE DON'T HAVE THE MONEY TO REPAIR IT. IT SEEMS LIKE THERE ARE MANY OTHER OWNERS …

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MY 2006 FORD FUSION SEL V6 STARTED VIOLENT JERKING WHILE DRIVING. I AM AFRAID TO DRIVE IT BECAUSE I HAVE ALMOST REAR ENDED ANOTHER CAR WHEN ACCELERATING AND THE JERKING HAPPENED. MY HUSBAND THINKS IT IS THE TRANSMISSION BUT IT IS OUT OF WARRANTY AND WE DON'T HAVE THE MONEY TO REPAIR IT. IT SEEMS LIKE THERE ARE MANY OTHER OWNERS OUT THERE (DUE TO THE MASS FORUMS AND THE TSB'S) THAT ARE EXPERIENCING THE SAME PROBLEM. FORD IS DOING NOTHING ABOUT IT EVEN THOUGH THERE ARE PLENTY OF DOCUMENTATIONS THAT IT IS AN ONGOING SITUATION. IT OCCURS EVERYTIME THE VEHICLE IS DRIVEN. I DON'T FEEL SELLING IT TO SOMEONE ELSE IS THE ETHICAL SOLUTION. FOR SHOULD BACK/STAND BEHIND THERE PRODUCT. NOT RUN FROM THE PROBLEM. PEOPLE COULD BE SERIOUSLY HURT, IN FACT, I WOULDN'T BE SURPRISED IF THERE AREN'T REPORTED INJURIES. *TR

NHTSA ODI #10351513

54,000 miles · Aug 16, 2010
Power Train

06 FORD FUSION TRANSMISSION SLIPS OUT OF GEAR AROUND 25-35 MPH. THIS HAPPENED ON THE HIGHWAY RESULTING IN 4 CARS ALMOST HITTING US & ALMOST CAUSING 2 OTHER ACCIDENTS. IT HAS BEEN GETTING PROGRESSIVELY WORSE FOR A MONTH NOW. IT'S @ THE DEALERSHIP NOW ,THEY SAID THERE IS NOTHING WRONG WITH IT @ 1ST,NOW THEY SAY THEY HAVE DUPLICATE…

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06 FORD FUSION TRANSMISSION SLIPS OUT OF GEAR AROUND 25-35 MPH. THIS HAPPENED ON THE HIGHWAY RESULTING IN 4 CARS ALMOST HITTING US & ALMOST CAUSING 2 OTHER ACCIDENTS. IT HAS BEEN GETTING PROGRESSIVELY WORSE FOR A MONTH NOW. IT'S @ THE DEALERSHIP NOW ,THEY SAID THERE IS NOTHING WRONG WITH IT @ 1ST,NOW THEY SAY THEY HAVE DUPLICATED THE PROBLEM & I NEED A NEW TRANSMISSION $4700. THE CAR HAS 54K MILES ON IT. I HAVE READ NUMEROUS OTHER COMPLAINTS ONLINE @REPAIRPAL.COM. SOMETHING NEEDS TO BE DONE,THIS IS A VERY HAZARDOUS PROBLEM. *TR

NHTSA ODI #10349620

40,000 miles · Aug 11, 2010
Power Train

TL*THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT A PLASTIC PIECE OVER THE BUTTON ON THE GEAR SHIFT BROKE INSIDE THE SHIFTER. THE BROKEN PIECE CAUSED THE VEHICLE NOT TO ACKNOWLEDGE THAT THE VEHICLE WAS IS IN PARK AND CAUSED THE KEY TO BECOME STUCK IN THE IGNITION. THE DEALER STATED THAT THE ENTIRE GEAR SHIFT NEEDED…

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TL*THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT A PLASTIC PIECE OVER THE BUTTON ON THE GEAR SHIFT BROKE INSIDE THE SHIFTER. THE BROKEN PIECE CAUSED THE VEHICLE NOT TO ACKNOWLEDGE THAT THE VEHICLE WAS IS IN PARK AND CAUSED THE KEY TO BECOME STUCK IN THE IGNITION. THE DEALER STATED THAT THE ENTIRE GEAR SHIFT NEEDED TO BE REPLACED. THE CONTACT WAS CONCERNED ABOUT NUMEROUS COMPLAINTS REGARDING THE GEAR SHIFT AND THE KEY FOR HIS YEAR, MAKE AND MODEL VEHICLE. THE CONTACT STATED THAT THIS WAS A SAFETY CONCERN SINCE IT MAY BE DIFFICULT TO DETECT THAT THE BROKEN PIECES WERE DAMAGING THE GEAR SHIFT. THE FAILURE MILEAGE WAS 40,000. UPDATED 11/05/10. *LJ

NHTSA ODI #10348671

Official recalls

4

21V158000 · Air Bags:frontal:driver Side:inflator Module

Mar 10, 2021

Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles. The driver's side air bag inflator may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: Ford will notify owners, and dealers will replace the driver-side airbag inflator or module with an alternate one, free of charge. Owner notification letters were mailed on April 9, 2021 for the passenger side, and November 14, 2022 for the driver side. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S12.

19V904000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Dec 18, 2019

Ford Motor Company (Ford) is recalling certain 2006-2010 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ vehicles. The valves within the ABS Hydraulic Control Units (HCU) may react with brake fluids containing specific corrosion preventative additives. This reaction may cause the valves to not close properly.

Consequence & remedy

Consequence: If the valves do not properly close, additional brake pedal travel may be required to stop the vehicle, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will flush the brake system with DOT 4 fluid and install a new brake fluid reservoir cap. In addition, the HCU will be tested to detect a possible stuck valve condition, replacing the HCU as necessary. All services will be performed free of charge. The recall began April 1, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S54.

17V024000 · Air Bags:frontal:passenger Side:inflator Module

Jan 10, 2017

Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain 2009 Ford Ranger, Edge, Fusion and Mustang, Lincoln MKX, MKZ and Zephyr and Mercury Milan vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia and West Virginia, or "Zone B." Additionally, unless included in "Zone A" or "Zone B" above, Ford is recalling certain 2007-2008 Ford Ranger, Edge and Lincoln MKX, 2006-2008 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ, 2005-2008 Ford Mustang and 2005-2006 Ford GT vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin and Wyoming. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Interim letters informing owners of the recall and that parts are not yet available began mailing March 1, 2017. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

16V384000 · Air Bags:frontal:passenger Side:inflator Module

May 31, 2016

Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain model year 2007-2008 Ford Ranger, Edge and Lincoln MKX vehicles, 2006-2008 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2005-2006 Ford GT vehicles and 2005-2008 Ford Mustang vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Any vehicle not included in "Zone A", or "Zone B" is not included in the safety recall. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Ford mailed interim letters informing owners that parts are not yet available on July 15, 2016. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA12009 · Floor Mat Interference With Accelerator

Opened Dec 12, 2012 · Closed Jun 12, 2014

Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:accelerator Pedal

On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.

Additional source detail variants (2)

Vehicle Speed Control:accelerator Pedal

On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.

Vehicle Speed Control

On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.