Air Bags. Review the 319 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Power Train. Review the 150 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Structure. Review the 74 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

38 crash reports4 fire reports23 injury reports

Engine complaints

47 reports

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116,000 miles · May 29, 2014

Electrical SystemEnginePower Train

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I HAVE HAD PROBLEMS WITH IT SINCE I BOUGHT IT, IT HAS PROBLEMS STARTING ESPECIALLY WHEN ITS COLD OUTSIDE. DRIVER HEATED SEAT CAUGHT FIRE AND MELTED MY SEAT, NOW MY HEATED SEAT DOESN'T WORK AND SEAT IS RUINED. TRANSMISSION IS POORLY MADE AND UNSAFE. WHILE DRIVING IT HAS PROBLEMS SHIFTING, SHOOTS THE RPMS ALL THE WAY UP. THE CAR SOUNDS LIKE ITS GOING TO BLOW UP. DOES IT MOSTLY WHEN SHOWING DOWN AND SPEEDING UP. NOT THE ONLY PERSON HAVING ISSUES, FORD NEEDS TO STOP BEING SO CHEAP AND RECALL THE 2006 HTTP://REPAIRPAL.COM/TRANSMISSION-PROBLEM-242. *TR

NHTSA ODI #10594719

90,189 miles · Mar 6, 2014

Electrical SystemEngineVehicle Speed Control

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TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE DRIVING 60 MPH, THE VEHICLE STALLED AS THE TRACTION CONTROL WARNING LIGHT ILLUMINATED. THE CONTACT COASTED ONTO THE SHOULDER AND WAS ABLE TO RESTART THE ENGINE AND RESUME NORMALLY. THE DEALER PERFORMED A DIAGNOSTIC WHICH LOCATED THE FAILURE AT THE THROTTLE. THE VEHICLE WAS REPAIRED. THE COMPUTER SYSTEM AND THE THROTTLE BODY WAS REPLACED. THE MANUFACTURE WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 90,189 AND THE CURRENT MILEAGE WAS 97,000. *TR

NHTSA ODI #10567673

102,000 miles · Dec 27, 2013

Electrical SystemEngine

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE TRAVELING APPROXIMATELY 70 MPH, THE VEHICLE HESITATED AS THE ENGINE LIGHT ILLUMINATED. THE VEHICLE THEN STALLED AND FAILED TO RESTART. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHERE IT WAS FOUND THAT THE MAIN COMPUTER AND IGNITION COIL FAILED. THE VEHICLE …

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NHTSA ODI #10557477

116,000 miles · Sep 26, 2013

Engine

CAR UNEXPECTEDLY TURNS OFF WHEN IN MOTION USUALLY AFTER VEHICLE HAS BEEN IDLE AT A RED LIGHT. *JS

NHTSA ODI #10545584

100,000 miles · Aug 28, 2013

Electrical SystemEngine

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CAR STARTED MISFIRING WHILE ACCELERATING ABOUT A MONTH AGO. SOMETIMES THE KICK WAS SO MUCH IT FELT LIKE GETTING REAR ENDED. TWICE (BOTH INCIDENTS WITHIN THE SAME WEEK) THE VEHICLE WENT INTO LIMP MODE. THE FIRST TIME WAS DURING ACCELERATING TO MOVE AROUND A SLOW VEHICLE TO AVOID HITTING IT AND THE SECOND TIME THE CAR WOULD MISFIRE EVERYTIME IT REACHED 65 MPH. I STOPPED AT A RED LIGHT AND WHEN THE LIGHT TURNED GREEN THE CAR WOULDN'T RESPOND TO THE GAS PEDAL. I TURNED OFF THE CAR AND TURNED IT BACK ON AND IT STARTED WORKING AGAIN. THE CHECK ENGINE LIGHT NEVER CAME ON. FORD DIAGNOSED IT AS THE THROTTLE BODY BEING STUCK OPEN OR CLOSED. THIS SAME PROBLEM TENDS TO HAPPEN WITH THIS SAME THROTTLE BODY IN A NUMBER OF VEHICLES. *TT

NHTSA ODI #10537715

93,000 miles · Jul 25, 2013

Engine

DRIVING WITH 20 MONTH OLD CHILD AND 6 WEEK OLD CHILD WHEN CAR BEGAN RUNNING ROUGH AND ONE OF THE CHECK ENGINE LIGHTS CAME ON. THE CAR LOST POWER, IT WOULD ROUGHLY INCREASE SPEED SLOWLY WHEN I STEPPED ON THE GAS THEN SUDDENLY IT WOULD SPEED UP AND SMOOTH OUT A LITTLE, BUT WAS NOT RUNNING NORMALLY. THE AIR CONDITIONING ALSO BEGA…

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NHTSA ODI #10531852

180,000 miles · Jul 17, 2013

Electrical SystemEnginePower Train

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TRAVELING DOWN BUSY LOCAL HIGHWAY ABOUT 45MPH IN LATE RUSH HOUR TRAFFIC. THE CAR SUDDENLY BEGAN TO RUN VERY ROUGH AND THEN ENGINE STALLED. CHECK ENGINE LIGHT CAME ON. THE CAR HAD TO BE MANEUVERED TO THE SIDE OF THE ROAD WITH NO POWER ON VERY BUSY HIGHWAY. THERE WERE A COUPLE CLOSE CALLS BUT NO ACCIDENT THANKFULLY. THE CAR WAS TOWED TO A LOCAL DEALER. THE DEALER INDICATES THE POWER TRAIN CONTROLLER MODULE (PCM) UNIT FAILED. THIS SEEMS TO BE VERY COMMON FAILURE ON THESE CARS AND IT CAN BE DANGEROUS. *TR

NHTSA ODI #10525431

84,000 miles · Jul 17, 2013

EnginePower Train

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TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 25 MPH, THERE WAS A SUDDEN LOSS OF POWER AS THE CHECK CHARGING SYSTEM WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TOWED TO A DEALER WHERE IT WAS DIAGNOSED THAT THE PCM MODULE, COILS, SPARK PLUGS, AND THE INTAKE MANIFOLD GASKET NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE AND CURRENT MILEAGE WAS 84,000. *TR

NHTSA ODI #10525421

70,000 miles · Jul 11, 2013

Engine

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THE ENGINE THRU A ROD RITE AFTER WARRANTY WAS EXPIRED . I ALWAYS HAD THE OIL CHANGED REGULAR FROM A CERTIFIED MECHANIC AND ALWAYS HAD REGULAR SERVICE AS DIRECTED . I HAD TO REPLACE MOTOR COSTING ME $ 5000.00 DOLLARS , I REPORTED IT TO DEALERSHIP WHERE I HAD PURCHASED ANOTHER NEW CAR FROM . THEY SAID NO RECALL WAS IN AFFECT SO THEY DID NOTHING . I WORKED FOR FORD AND HAVE ALWAYS BEEN A FORD OWNER , BUT SINCE I COULD NEVER GET MY MONEY BACK OUT OF THIS VEHICLE WITH ALL I HAVE INVESTED IN IT I WILL PROBABLY NEVER BUY A FORD AGAIN !!!! NOT TO MENTION I HAD TO REPLACE A COMPUTER PART UNDER THE DASH THAT COULD ONLY BE DONE BY DEALERSHIP , COSTING ME $500.00 MORE . NOW MY TRANSMISSION IS SHIFTING HARD IN 3RD GEAR . WHAT A PIECE OF [XXX] !!!!!!! INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ODI #10524405

105,000 miles · Jun 30, 2013

EnginePower TrainVehicle Speed Control

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MY FORD FUSION V6 SEL HAS BEEN SLIPPING SINCE 50,000 MILES. I HAVE HAD 2 MINOR TRANSMISSION CHANGES WITHIN THE PAST 3 YEARS. TODAY ME AND MY KIDS WERE DRIVING ABOUT 20-35 MPH AROUND TOWN WHEN THE TRANSMISSION SLIPPED. THE CAR WOULD NOT RESPOND TO ACCELERATING ON THE GAS PEDAL. I TRIED PLACING THE CAR INTO LOW GEAR, REVERSE WITH NOTHING HAPPENING. THIS WAS ON A BUSY INTERSECTION, THE CAR FINAL AFTER FORCING ME AND MY KIDS TO JERK FORWARD STARTED TO WORK AGAIN. EACH TIME I STOPPED AT A STOP LIGHT THE CAR TOOK 1-2 MINUTES TO RISE ABOVE 20 MPH. I FINALLY MADE IT TO MY HOUSE WHICH HAS A SMALL SLANT ON THE DRIVE WAY AND THE CAR STRUGGLED JUST TO MAKE IT IN THE GARAGE. THIS WAS THE MOST EMBARRASSING DAY OF MY LIFE!!!! THE CAR CLEARLY IS OUT OF WARRANTY AND EACH TIME I LOOK UP TSB'S I SEE MORE AND MORE 2006-11 FORD FUSION POSTINGS. BEING A FORD FAN MY WHOLE LIFE I MUST SAY IF NOTHING IS DONE WITH THIS COMPLAINT I WILL NO LONGER SUPPORT FORD AND WILL ENCOURAGE OTHER NOT TO AS WELL. THE NEXT STEPS ARE TO GO TO THE FORD DEALERSHIP AND DO A DIAGNOSTIC. I MAY ALSO TRY A MAJOR TRANSMISSION CHANGE, MY FEAR WOULD BE TO DO A TRANSMISSION CHANGE WITH ZERO CONFIDENCE THAT THIS WILL FIX THE PROBLEM!!! FORD MUST KEEP QUALITY AND SAFETY IN MIND WITH EVERY CAR THEY SELL ESPECIALLY A 1ST GENERATION MODEL. *TR

NHTSA ODI #10522505

Official recalls

21V158000 · Air Bags:frontal:driver Side:inflator Module

Mar 10, 2021

Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles. The driver's side air bag inflator may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: Ford will notify owners, and dealers will replace the driver-side airbag inflator or module with an alternate one, free of charge. Owner notification letters were mailed on April 9, 2021 for the passenger side, and November 14, 2022 for the driver side. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S12.

19V904000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Dec 18, 2019

Ford Motor Company (Ford) is recalling certain 2006-2010 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ vehicles. The valves within the ABS Hydraulic Control Units (HCU) may react with brake fluids containing specific corrosion preventative additives. This reaction may cause the valves to not close properly.

Consequence & remedy

Consequence: If the valves do not properly close, additional brake pedal travel may be required to stop the vehicle, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will flush the brake system with DOT 4 fluid and install a new brake fluid reservoir cap. In addition, the HCU will be tested to detect a possible stuck valve condition, replacing the HCU as necessary. All services will be performed free of charge. The recall began April 1, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S54.

17V024000 · Air Bags:frontal:passenger Side:inflator Module

Jan 10, 2017

Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain 2009 Ford Ranger, Edge, Fusion and Mustang, Lincoln MKX, MKZ and Zephyr and Mercury Milan vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia and West Virginia, or "Zone B." Additionally, unless included in "Zone A" or "Zone B" above, Ford is recalling certain 2007-2008 Ford Ranger, Edge and Lincoln MKX, 2006-2008 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ, 2005-2008 Ford Mustang and 2005-2006 Ford GT vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin and Wyoming. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Interim letters informing owners of the recall and that parts are not yet available began mailing March 1, 2017. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

16V384000 · Air Bags:frontal:passenger Side:inflator Module

May 31, 2016

Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain model year 2007-2008 Ford Ranger, Edge and Lincoln MKX vehicles, 2006-2008 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2005-2006 Ford GT vehicles and 2005-2008 Ford Mustang vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Any vehicle not included in "Zone A", or "Zone B" is not included in the safety recall. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Ford mailed interim letters informing owners that parts are not yet available on July 15, 2016. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

EA12009 · Floor Mat Interference With Accelerator

Opened Dec 12, 2012 · Closed Jun 12, 2014

Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:accelerator Pedal

On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.

Additional source detail variants (2)

Vehicle Speed Control:accelerator Pedal

Vehicle Speed Control