Air Bags. Review the 319 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Power Train. Review the 150 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Structure. Review the 74 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

38 crash reports4 fire reports23 injury reports

Electrical System complaints

71 reports

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118,520 miles · Aug 21, 2012

Electrical System

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ON TUESDAY, AUGUST 14 I WAS MAKING MY WAY TO WORK AND MERGING ON TO A BUSY ROAD WHEN MY CAR STOPPED MOVE, THERE WAS NO WARNING, NO CHECK ENGINE LIGHT, NOTHING. I PUSHED THE GAS, BUT WOULDN'T MOVE. BY SOME MIRACLE THE CAR BEHIND ME DID NOT HIT ME AND I WAS ABLE TO GET TO THE SIDE OF THE HIGHWAY. ONCE THERE, MY CHECK ENGINE LIGHT BEGAN TO FLASH. ONCE I WAS ABLE TO GET THE CAR TO A SHOP, IT WAS DETERMINED IT FELL UNDER TSB 11-8-2. THE FIX FOR THIS, A NEW PCM, 6 COILS, 6 SPARK PLUGS, VALVE COVER GASKET, TUBE SEALS AND AN AIR FILTER ELEMENT, NOT TO MENTION A TOW TO THE LOCAL FORD DEALER TOLOAD THE NEW PCM. PCM'S IN 2006-2008 FORD FUSIONS, 2008 FORD TAURUS, 2007-2008 FORD EDGE, 2006 LINCOLN ZEPHYR 2007-2008 LINCOLN MKZ, MKX AND MERCURY 2006-2008 MILAN AND 2008 SABLE ARE FAULTY AND FORD KNOWS IT! *TR

NHTSA ODI #10471692

86,000 miles · Aug 7, 2012

Electrical SystemVisibility/wiper

AC / CLIMATE CONTROL EVAPORATOR TEMPERATURE SENSOR (EATC) FAILS TO REGISTER SET TEMPERATURE CAUSING LOSS OF COMPRESSOR OPERATION FOR THE PURPOSE OF DEFOGGING THE WINDSHIELD CREATING A VISIBILITY HAZARD, AS WELL AS THE INABILITY TO COOL THE PASSENGER COMPARTMENT. SYSTEM BLOWS ONLY WARM / HOT AIR, FOGGING THE WINDSHIELD AND CREATI…

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NHTSA ODI #10469593

69,000 miles · Jul 20, 2012

Electrical System

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I HAVE STARTED HAVING PROBLEMS LIKE EVERYONE ELSE IS DESCRIBING WITH MY 2006 FORD FUSION. I HAVE OWNED MY CAR FOR 2 MONTHS. I GET HOME FROM WORK & GO TO GET OUT OF THE CAR & THE KEY WILL NOT COME OUT OF THE IGNITION. FROM READING THE OTHER COMPLAINTS ON HERE I FIGURED OUT IT HAS SOMETHING TO DO WITH THE SHIFTER BUTTON. SOMETHING IS BREAKING ON/IN THE SHIFTER BUTTON & IT'S NOT ALLOWING THE CAR TO THINK IT HAS BEEN PUT IN PARK, THUS NOT ALLOWING THE KEY TO COME OUT OF THE IGNITION. YOU HAVE TO MESS WITH THE SILVER SHIFTER BUTTON & IF YOU CAN FIND IT'S HAPPY SPOT YOU WILL BE ABLE TO GET THE KEY OUT. I JUST CAN'T BELIEVE THAT FORD MADE THIS CAR WITH SUCH CRAPPY PLASTIC PARTS!! I'M STARTING TO WISH I WOULDN'T HAVE BOUGHT THIS CAR. THE SILVER IS PEELING OFF OF THE INSIDE DOOR HANDLES ALSO! THIS CAR IS IN EXCELLENT CONDITION & HAS NOT BEEN TREATED ROUGH, SO I DON'T KNOW WHY IT'S STARTING TO FALL APART. FORD NEEDS TO RECALL THESE ISSUES WITH THE 2006 FORD FUSION'S!! I WILL NEVER BUY ANOTHER FORD VEHICLE AFTER THIS. *TR

NHTSA ODI #10466722

40,000 miles · Jun 4, 2012

Electrical SystemPower Train

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BOUGHT THE CAR USED WITH APPROX. 45,000 MILES ON IT FROM FORD DEALERSHIP. WITHIN A WEEK I WAS BACK AT THE FORD DEALERSHIP I BOUGHT IT AT. THE CAR WOULD NOT ACCELERATE, STUCK IN GEAR, JERK VIOLENTLY. THEY GAVE ME A LOANER CAR TO DRIVE, ANOTHER 06 FORD FUSION. THEY TOLD ME THERE WAS NOTHING WRONG WITH THE CAR AND IT WAS THE WAY I DRIVE. I TOLD THEM I DIDN'T HAVE ANY PROBLEMS WITH THE LOANER CAR OR ANY OTHER CAR I'VE EVER DRIVEN OR OWNED. THEY INSISTED I WAS WRONG. OVER THE NEXT MONTH I BROUGHT THE CAR BACK TO THE DEALERSHIP AND ENCOUNTERED THE SAME RESISTANCE. THE PROBLEM GOT PROGRESSIVELY WORSE AND DANGEROUS TO DRIVE TO THE POINT WHERE I WOULD BE GOING 60+ MPH ON A HIGHWAY AND THE CAR WENT INTO NEUTRAL. THE TRANSMISSION COMPLETELY FAILED IN 2010, AT THAT TIME I HAD IT REPLACED, COSTING $3,000. MAY 31, 2012 - APPROX 65,000 MILES. SIMILAR PROBLEMS AGAIN. CAR WOULD NOT ACCELERATE, VERY HESITANT, ENTIRE CAR SHAKES VIOLENTLY WHILE DRIVING. CHECK ENGINE LIKE CAME ON. I TOOK THE CAR TO MY MECHANIC, HE TESTED AND DETERMINED THREE COILS WENT BAD. LOOKED IN THE CAR AND DISCOVERED THE COILS HAD ACTUALLY MELTED. WITH RESEARCH, DETERMINED THE COMPUTER SYSTEM HAD FAILED. COILS AND COMPUTER SYSTEM NEED TO BE REPLACED. APPROX COST (SO FAR) - $1500.00. *TR

NHTSA ODI #10460552

52,322 miles · Jun 3, 2012

Electrical SystemEngineVehicle Speed Control

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CRUISE CONTROL STARTED MALFUNCTIONING. I HAVE FIVE CONTROLS FOR MY CRUISE CONTROL. THE RESUME CRUISE JUST STOPPED WORKING. THE +SET BUTTON WHICH IS SUPPOSE TO SET CRUISE OR SPEED IT UP NOW RESUMES CRUISE. THE - SET NOW SETS THE CRUISE AND SPEEDS THE CAR UP AND NOT THE ON AND OFF ARE ONLY WORKING SOMETIMES. THIS IS A REAL SAFETY ISSUE BECAUSE MYSELF OF SOMEONE ELSE COULD HIS THE - SET BUTTON TRYING TO SLOW OUR VEHICLE DOWN AND INSTEAD OF SLOWING DOWN THE CAR SPEEDS UP. *TR

NHTSA ODI #10460411

Mileage unknown · Apr 27, 2012

Electrical SystemPower TrainSteering

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2006 FUSION SEL. 1) IGNITION KEY GETS STUCK IN IGNITION. APPROXIMATELY 9 INCIDENTS BEGINNING MAY 2009 OF PARKING THE CAR, TURNING OFF THE MOTOR, KEY CANNOT BE REMOVED FROM IGNITION: 3-4 TIMES THE KEY COULD NOT BE REMOVED FOR OVER 48 HOURS; 4 - 5 TIMES WITHIN 12 HOURS.. CAR CAN BE LOCKED IF USING THE SECOND REMOTE-CONTROL KEY, BUT WILL UNLOCK ALL DOORS WITH IN 5 SECONDS WHEN LOCK ON THE INSIDE DOOR IS PUSHED AND DOOR IS CLOSED. HAVE HAD THE ALARM GO OFF 3 TIMES WHEN CAR DOOR IS OPENED AFTER CAR LEFT UNATTENDED FOR 15+ MINUTES, UNLOCKED, WITH KEY STUCK IN IGNITION, BUT ALARM HAS NOT SOUNDED AT ALL TIMES FOR THE SAME SCENARIO. 2) CHROME VENEER ON INTERIOR FRONT DOOR HANDLES WRINKLING AND PEELING. PROBLEM WAS BEGINNING TO SHOW IT SELF WHEN CAR WAS PURCHASED. *TR

NHTSA ODI #10456659

78,801 miles · Mar 18, 2012

Electrical SystemEngine And Engine Cooling

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THE CAR WENT INTO "LIMP" MODE FOR NO REASON. VEHICLE WOULD NOT GO FASTER THEN 20MPH. THIS COLD OF CAUSED AN ACCIDENT. TOOK TO LOCAL SHOP AND WAS TOLD A SENSOR IN THE ELECTRONIC THROTTLE BODY WAS BAD AND THEREFORE COULD NOT READ THROTTLE POSITION ACCURATELY, SENDING THE CAR INTO "LIMP" MODE. NEW THROTTLE BODY COST $600. IF THIS WOULD OF HAPPENED AT HIGHWAY SPEEDS THIS WOULD OF BEEN A SERIOUS SAFETY ISSUE DUE TO NOT BEING ABLE TO CONTROL VEHICLE SPEED WITHOUT ANY NOTICE. *TR

NHTSA ODI #10452144

81,015 miles · Mar 18, 2012

Electrical SystemExterior Lighting

THE TURN SIGNALS AND HIGH BEAMS NO LONGER WORK DURING OPERATION. ALL FUSES AND RELAYS WERE CHECKED AND ALL FINE. THE PARKING LIGHTS DO WORK WHEN HEAD LAMPS ARE ON, WORK WHEN HAZARDS ARE TURNED ON, AND ALSO FLASH WHEN LOCKED WITH KEY FOB. BUT WHEN USING TURN SIGNAL STALK NOTHING HAPPENS AND THEREFORE CAN NOT SIGNAL TO TURN OR CHA…

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NHTSA ODI #10452143

79,000 miles · Sep 27, 2011

Electrical SystemPower TrainStructure

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EARLY MAY 2011 I WAS DRIVING HOME AT 65MPH AND I LOST 5TH GEAR. THEN 4TH GEAR. ON WAY TO DEALERSHIP I LOST 3RD GEAR. WARRANTY COVERED A BRAND NEW TRANSMISSION. THEY CLAIM AFTER A WEEK THEY FINALLY GOT THE TRANSMISSION IN AND INSTALLED BUT THEY WERE WAITING ON A PART FOR IT BECAUSE THE TRANSMISSION CAME WITH A PART FOR A MAZDA 6 AND WOULDN'T WORK. AFTER TWO WEEKS THEY WERE FINALLY DONE. TOOK VEHICLE BACK TO DEALERSHIP ON 09/26/2011 STATING GREAT DIFFICULTY GETTING VEHICLE TO SHIFT OUT OF PARK. ALSO STATED THERE IS AN EXCESSIVE AMOUNT OF HEAT COMING FROM THE CONSOLE IN TO THE CABIN ABOVE THE TRANSMISSION. ALSO STATED THE TRANSMISSION IS SHIFTING VERY HARD AT TIMES. FORD CALLED TODAY AND STATED THE TRANSMISSION HAS NO PROBLEMS AT ALL AND THAT I CAN'T GET OUT OF PARK BECAUSE THE SHIFT INTERLOCK SYLIONID NEEDED TO BE REPLACED REQUIRING THAT EVERYTHING FROM THE SHIFTER AND EVERYTHING BELOW ALL THE WAY TO THE FLOORBOARD WOULD HAVE TO BE REPLACED COSTING OVER $400. I HAVE FOUND HUNDREDS OF COMPLAINTS ONLINE *TT

NHTSA ODI #10427604

72,000 miles · Sep 26, 2011

Electrical SystemCrash

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TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT THE VEHICLE FAILED TO ACCELERATE WHEN THE ACCELERATOR WAS DEPRESSED. THE FAILURE CAUSED ANOTHER VEHICLE TO CRASH INTO THE CONTACT'S VEHICLE. THE VEHICLE WAS TAKEN TO BOTH THE DEALER AND A PRIVATE REPAIR SHOP WHERE THE REPAIR SHOP CONFIRMED THAT THE THROTTLE MALFUNCTIONED AND A CALIBRATION WAS NEEDED FOR THE ELECTRICAL SYSTEM SOFTWARE. THE MANUFACTURER WAS CONTACTED, BUT THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 72,000 AND THE CURRENT MILEAGE WAS 100,000. KMJ

NHTSA ODI #10427198

Official recalls

21V158000 · Air Bags:frontal:driver Side:inflator Module

Mar 10, 2021

Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles. The driver's side air bag inflator may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: Ford will notify owners, and dealers will replace the driver-side airbag inflator or module with an alternate one, free of charge. Owner notification letters were mailed on April 9, 2021 for the passenger side, and November 14, 2022 for the driver side. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S12.

19V904000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Dec 18, 2019

Ford Motor Company (Ford) is recalling certain 2006-2010 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ vehicles. The valves within the ABS Hydraulic Control Units (HCU) may react with brake fluids containing specific corrosion preventative additives. This reaction may cause the valves to not close properly.

Consequence & remedy

Consequence: If the valves do not properly close, additional brake pedal travel may be required to stop the vehicle, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will flush the brake system with DOT 4 fluid and install a new brake fluid reservoir cap. In addition, the HCU will be tested to detect a possible stuck valve condition, replacing the HCU as necessary. All services will be performed free of charge. The recall began April 1, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S54.

17V024000 · Air Bags:frontal:passenger Side:inflator Module

Jan 10, 2017

Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain 2009 Ford Ranger, Edge, Fusion and Mustang, Lincoln MKX, MKZ and Zephyr and Mercury Milan vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia and West Virginia, or "Zone B." Additionally, unless included in "Zone A" or "Zone B" above, Ford is recalling certain 2007-2008 Ford Ranger, Edge and Lincoln MKX, 2006-2008 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ, 2005-2008 Ford Mustang and 2005-2006 Ford GT vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin and Wyoming. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Interim letters informing owners of the recall and that parts are not yet available began mailing March 1, 2017. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

16V384000 · Air Bags:frontal:passenger Side:inflator Module

May 31, 2016

Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain model year 2007-2008 Ford Ranger, Edge and Lincoln MKX vehicles, 2006-2008 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2005-2006 Ford GT vehicles and 2005-2008 Ford Mustang vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Any vehicle not included in "Zone A", or "Zone B" is not included in the safety recall. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Ford mailed interim letters informing owners that parts are not yet available on July 15, 2016. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

EA12009 · Floor Mat Interference With Accelerator

Opened Dec 12, 2012 · Closed Jun 12, 2014

Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:accelerator Pedal

On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.

Additional source detail variants (2)

Vehicle Speed Control:accelerator Pedal

Vehicle Speed Control