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2007 Ford Freestyle

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2007 Ford Freestyle do not stand out strongly from the model-year median of 893.

About this comparison →

When problems were reported

Mileage at the reported incident

809 reports with mileage · 84 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Vehicle Speed Control. Review the 428 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 360 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine. Review the 93 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

27 crash reports1 fire reports4 injury reports

What owners actually said

893 reports
Mileage unknown · Sep 12, 2011
Engine And Engine CoolingVehicle Speed Control

THIS IS THE 2ND TIME MY 2007 FREESTYLE HAS STARTED LUNGING. IT WILL LUNGE IN DRIVE OR REVERSE. STARTS OUT WITH SMALL LUNGES BUT THE LUNGES GET BIGGER. THEN I FIND THAT IT WILL LUNGE SO HARD I NEED TO SLAM ON THE BRAKES. THIS CAUSES THE ENGINE TO STALL. IT IS VERY DIFFICULT TO DRIVE UPON RESTART. FIRST EXPERIENCED THE LUNGE PROBL…

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THIS IS THE 2ND TIME MY 2007 FREESTYLE HAS STARTED LUNGING. IT WILL LUNGE IN DRIVE OR REVERSE. STARTS OUT WITH SMALL LUNGES BUT THE LUNGES GET BIGGER. THEN I FIND THAT IT WILL LUNGE SO HARD I NEED TO SLAM ON THE BRAKES. THIS CAUSES THE ENGINE TO STALL. IT IS VERY DIFFICULT TO DRIVE UPON RESTART. FIRST EXPERIENCED THE LUNGE PROBLEM IN MAY, 2009. TOOK TO DEALER MECHANIC NEXT DAY AND WAS DIAGNOSED AS FAULTY THROTTLE. REPLACED THE THROTTLE AND NOW I ONCE AGAIN HAVE THE SAME PROBLEM. REPLACING THE THROTTLE BOTTLE DIDN'T SOLVE THE PROBLEM. I ALSO HAVE HAD AN ISSUE WITH MY A/C AND A BROKEN ENGINE MOUNT. NOT TRUSTING THE FORD DEALER MECHANIC, I TOOK IT TO A THIRD PARTY. THE PARTS ALONE WERE $1000.00 BECAUSE THEY COULD GET THEM FROM FORD ONLY. TOTAL COST TO REPLACE COMPRESSOR AND FIX ENGINE MOUNT $2200. YOU CAN'T DRIVE IN THE HOT ARIZONA SUMMERS WITHOUT AC. THE LUNGING SEEMS TO GET WORSE WITH THE AC ON AND WHEN TURNING THE WHEELS. MY FIRST EXPERIENCE IN 2009 AND THIS ONE HAPPENED WHILE STARTING TO BACK OUT OF PARKING SPOT. HAD AC ON AND CRAMPED WHEELS TO BACK OUT. AS I EASED BY FOOT OFF THE BRAKE, THE CAR JUST SHOT BACK ALMOST HITTING THE VEHICLE BEHIND ME. SLAMMED ON BRAKES, CAR STILL TRIED TO BACK UP THEN STALLED. THE ENGINE SOUNDS LIKE I HAVE MY FOOT ON THE BRAKE AND GAS AT THE SAME TIME. RACING AND HIGH RPMS. TAKING BACK TO DEALER TODAY. *TR

NHTSA ODI #10424734

29,129 miles · Sep 8, 2011
Vehicle Speed Control

WHILE STARTING 2007 FREESTYLE THERE WAS A VERY SUDDEN REVVING ENGINE SOUND FOLLOWED BY THE CAR LUNGING FORWARD. THE CAR WAS STILL ENGAGED IN PARK POSITION, MY RIGHT FOOT POSITIONED OVER BRAKE BUT NOT ON IT AS I WAS ABOUT TO SHIFT INTO REVERSE. THE REVVING & LUNGE STOPPED AS SUDDENLY AS IT HAD STARTED & I WENT ON TO BACK UP WITH…

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WHILE STARTING 2007 FREESTYLE THERE WAS A VERY SUDDEN REVVING ENGINE SOUND FOLLOWED BY THE CAR LUNGING FORWARD. THE CAR WAS STILL ENGAGED IN PARK POSITION, MY RIGHT FOOT POSITIONED OVER BRAKE BUT NOT ON IT AS I WAS ABOUT TO SHIFT INTO REVERSE. THE REVVING & LUNGE STOPPED AS SUDDENLY AS IT HAD STARTED & I WENT ON TO BACK UP WITHOUT ANY PROBLEM. THE INCIDENT CONCERNED ME BECAUSE THE CAR DID MOVE FORWARD SOME..INCHES, MAYBE A FOOT. IT MOVED ENOUGH THAT MY BUSHES IN FRONT OF MY BEDROOM WINDOW WERE TOUCHING THE FRONT RIM/BUMPER OF CAR. I HAVE HAD MANY MORE INCIDENCES LIKE THIS ONE IN THE PAST FEW WEEKS. ALL ARE UNPREDICTABLE. CAR HAS LUNGED WHILE IN DRIVE AND REVERSE AS WELL. IT HAS ALSO "SPED OFF" IMMEDIATELY AFTER ENGAGED IN DRIVE. IT WILL ACCELERATE WITHOUT MY FOOT ON THE PEDAL. IT WILL STOP WHEN I BRAKE BUT BY THEN IT HAS ALREADY COVERED SOME GROUND. THE CAR IS HAVING DIFFERENT/OPPOSITE ACCELERATION PROBLEMS WHEN I STOP AT SIGNS/LIGHTS. THE CAR WON'T ACCELERATE AT ALL WITH THE PEDAL PUSHED ALL THE WAY. THEN IT WILL EVENTUALLY CATCH AND ACCELERATE.I HAVE HAD WHAT I THINK IS THE POWER GO ON & OFF WHILE ACCELERATING & SLOWING DOWN, WITH PANEL LIGHTS GO OUT THEN ON. THE STEERING ISN'T EFFECTED. THE ENGINE ITSELF SOUNDS AS NORMAL AS ANY DAY. MY CAR HAS 29,329 MILES. I HAD TO REPLACE ALL BRAKES LAST WEEK. BROUGHT CAR TO SHOP & WAS REDIRECTED TO THE FORD DEALER. MECHANIC GAVE ME CODE P0701 ALONG WITH BRIEF EXPLANATION OF PROBLEM. I'M AFRAID TO DRIVE IT. IT'S NOT SAFE TO DRIVE. HOWEVER BRIEF THE INCIDENCES ARE, THE DRIVER IS STILL WITHOUT ANY CONTROL OVER WHERE THE CAR GOES FOR THAT TIME. THE LUNGING ITSELF COULD CAUSE INJURY TO DRIVER. I HAD MY FREESTYLE TAKEN TO DEALER THIS MORNING. I HAVE NOT HEARD FROM SERVICE DEPT. YET. I HAVE SEEN HUGE COST INCURRED BY OTHERS. THE SERVICE DEPT. GOT DEFENSIVE & ABRUPT SO I AM GLAD THAT THESE FORD ISSUES ARE BEING INVESTIGATED. *TR

NHTSA ODI #10424372

73,000 miles · Sep 8, 2011
Vehicle Speed Control

VEHICLE SEVERAL TIMES HAS LURCHED FORWARD AND BACKWARD WHEN PUT IN DRIVE OR REVERSE SOMETIMES STALLS & SHUTS OFF AT LOW SPEEDS BACKING OR PULLING OUT OF DRIVEWAY. SEVERAL NEAR ACCIDENTS WITH VEHICLES & PEDESTRIANS REALLY WISH FORD WOULD RECALL PART & FIX PROBLEM. COULD NOT FIND RECALL BUT FOUND SEVERAL OTHER COMPLAINTS FROM OTH…

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VEHICLE SEVERAL TIMES HAS LURCHED FORWARD AND BACKWARD WHEN PUT IN DRIVE OR REVERSE SOMETIMES STALLS & SHUTS OFF AT LOW SPEEDS BACKING OR PULLING OUT OF DRIVEWAY. SEVERAL NEAR ACCIDENTS WITH VEHICLES & PEDESTRIANS REALLY WISH FORD WOULD RECALL PART & FIX PROBLEM. COULD NOT FIND RECALL BUT FOUND SEVERAL OTHER COMPLAINTS FROM OTHER FREESTYLE OWNERS WISH FORD WOULD INVESTIGATE & FIX. *TR

NHTSA ODI #10424359

70,000 miles · Sep 7, 2011
Vehicle Speed Control

TL* THE CONTACT OWNS A 2007 FORD FREESTYLE. THE CONTACT WAS DRIVING APPROXIMATELY 5 MPH AND WHEN THE BRAKE PEDAL WAS ENGAGED, THE VEHICLE SUDDENLY LUNGED FORWARD. THE FAILURE RECURRED FOUR TIMES. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 70,…

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TL* THE CONTACT OWNS A 2007 FORD FREESTYLE. THE CONTACT WAS DRIVING APPROXIMATELY 5 MPH AND WHEN THE BRAKE PEDAL WAS ENGAGED, THE VEHICLE SUDDENLY LUNGED FORWARD. THE FAILURE RECURRED FOUR TIMES. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 70, 000.

NHTSA ODI #10424075

83,000 miles · Sep 6, 2011
Electrical SystemPower TrainVehicle Speed Control

FOR THE PAST YEAR, WHEN THE CAR IS AT IDLE, BUT NOT IN PARK, WITH FOOT OFF ACCELERATOR, THE CAR WILL SUDDENLY, AND WITHOUT DRIVER ACTION, SURGE OR LURCH FORWARD. OR IF IN REVERSE, IT WILL SURGE BACKWARD. IF FOOT IS FIRMLY ON BRAKE, THE LURCH WILL NOT CAUSE MOVEMENT OF TIRES, JUST BODY OF CAR AS THE BRAKES RESTRAIN MOVEMENT. B…

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FOR THE PAST YEAR, WHEN THE CAR IS AT IDLE, BUT NOT IN PARK, WITH FOOT OFF ACCELERATOR, THE CAR WILL SUDDENLY, AND WITHOUT DRIVER ACTION, SURGE OR LURCH FORWARD. OR IF IN REVERSE, IT WILL SURGE BACKWARD. IF FOOT IS FIRMLY ON BRAKE, THE LURCH WILL NOT CAUSE MOVEMENT OF TIRES, JUST BODY OF CAR AS THE BRAKES RESTRAIN MOVEMENT. BUT IF IT OCCURS IN THE INSTANT THE DRIVER IS MOVING THE FOOT FROM ACCELERATOR TO BRAKE, OR WITHOUT THE BRAKE BEING FIRMLY DEPRESSED BEYOND WHAT IS NEEDED TO RESTRAIN MOVEMENT WHILE AT IDLE, THE SURGE CAN BE 2-5 FEET BEFORE THE DRIVER IS ABLE TO APPLY THE BRAKE AND CEASE THE MOVEMENT. WE HAVE ALMOST HIT A PEDESTRIAN COMING OUT OF A FAST FOOD RESTAURANT CROSSING IN FRONT OF CAR AS WE WERE GOING THROUGH DRIVE-THROUGH. WE WERE AT A STOP TO RECEIVE FOOD WITH FOOT ON BRAKE ENOUGH TO STOP FORWARD MOVEMENT WHILE AT IDLE BUT NOT ENOUGH TO STOP WHEN SURGE OCCURRED. WE HAVE ALMOST HIT NUMEROUS CARS WHILE TRYING TO PARK, ESPECIALLY DURING PARALLEL PARKING ATTEMPTS. THE CONDITION COMES AND GOES. AT TIMES WHEN IT IS "ACTING UP" THE CAR ALSO LOSES ITS ABILITY TO PROPERLY ACCELERATE IN RESPONSE TO DEMAND FOR GAS AND SPEED. PUSH ON ACCELERATOR BUT THE CAR WILL NOT RESPOND EXCEPT AT ONLY A VERY SLOW RATE, TAKING MANY SECONDS TO REACH A TOP SPEED OF 25-30 MPH. THIS HAS CAUSED SAFETY ISSUES WHEN IT OCCURS WHILE PULLING OUT IN FRONT OF ON-COMING TRAFFIC, EVEN THOUGH DOING SO AT WHAT SHOULD BE A SAFE DISTANCE. MY WIFE IS NOW REFUSING TO DRIVE THE CAR WHEN THE CONDITION IS OCCURRING DUE TO HER FEAR OF IT ACTING ON ITS OWN. IT STARTED IN THE 80,000 MILE RANGE. OUR CAR NOW HAS ABOUT 102,000 MILES. *TR

NHTSA ODI #10423867

30,600 miles · Sep 6, 2011
Engine And Engine CoolingFuel System, GasolinePower Train

AT A SLOW SPEED IN EITHER FORWARD OR REVERSE WHEN I PUT MY FOOT ON THE BRAKE THE ENGINE SPEEDS UP AND THE CAR LUNGES FORWARD OR BACKWARDS AND I HAVE TO HIT THE BRAKE HARD TO STOP IT. THIS HAS HAPPENED SEVERAL TIMES AND SEEMS TO BE HAPPENING MORE OFTEN NOW. A COUPLE OF TIMES THE ENGINE SEEDED UP WHILE THE CAR WAS IN PARK I SEE W…

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AT A SLOW SPEED IN EITHER FORWARD OR REVERSE WHEN I PUT MY FOOT ON THE BRAKE THE ENGINE SPEEDS UP AND THE CAR LUNGES FORWARD OR BACKWARDS AND I HAVE TO HIT THE BRAKE HARD TO STOP IT. THIS HAS HAPPENED SEVERAL TIMES AND SEEMS TO BE HAPPENING MORE OFTEN NOW. A COUPLE OF TIMES THE ENGINE SEEDED UP WHILE THE CAR WAS IN PARK I SEE WHERE FORD BRUSHES THE PROBLEM OFF AS BEING MINOR.I THINK THIS IS A DANGEROUS THING AND SHOULD BE CORRECTED. IF IT HAPPENS WHILE YOU ARE PARALLEL PARKING IT CAN CAUSE AN ACCIDENT . ALSO WHEN BACKING OUT OF A PARKING SPACE YOU COULD GET INTO AN ACCIDENT. WITH OVER 200 COMPLAINTS I THINK SOMETHING SHOULD BE DONE BEFORE SOMEONE IS SERIOUSLY INJURED FROM THIS DEFECT BY FORD. *TR

NHTSA ODI #10423841

Mileage unknown · Sep 5, 2011
Power TrainVehicle Speed Control

AT FIRST OCCURRENCE, I WAS PULLING INTO A PARKING SPACE. AS I TOOK MY FOOT OFF THE GAS AND PLACED IT ON THE BRAKE MY CAR LURCHED FORWARD UNEXPECTEDLY. THIS UNEXPECTED LURCHING HAS INCREASED IN FREQUENCY AND HAPPENS BOTH IN DRIVE AND REVERSE. THERE HAVE ALSO BEEN INCIDENTS WHEN THE CAR IS IN PARK AND IT REVS, AS IF I AM PUSHING O…

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AT FIRST OCCURRENCE, I WAS PULLING INTO A PARKING SPACE. AS I TOOK MY FOOT OFF THE GAS AND PLACED IT ON THE BRAKE MY CAR LURCHED FORWARD UNEXPECTEDLY. THIS UNEXPECTED LURCHING HAS INCREASED IN FREQUENCY AND HAPPENS BOTH IN DRIVE AND REVERSE. THERE HAVE ALSO BEEN INCIDENTS WHEN THE CAR IS IN PARK AND IT REVS, AS IF I AM PUSHING ON THE GAS PEDAL. IT WILL REV LIKE THAT AND IDLE DOWN A FEW TIMES AND THEN THE ENGINE WILL STALL. *TR

NHTSA ODI #10423265

69,167 miles · Sep 4, 2011
Vehicle Speed Control

WHILE IDLING IN A FAST FOOD LINE WITH MY FOOT ON THE BRAKE, THE CAR SUDDENLY LUNGED FORWARD APPROXIMATELY 2 FEET. AFTER APPROXIMATELY ANOTHER 10 MINUTES IDLING IN THE LINE, I GOT MY ORDER AND WAS SLOWLY EXITING THE DRIVE THRU LANE, WHEN I HAD TO STOP TO LET 3 PEDESTRIANS PASS BY. WITH MY FOOT FIRMLY ON THE BRAKE, IT LUNGED FOR…

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WHILE IDLING IN A FAST FOOD LINE WITH MY FOOT ON THE BRAKE, THE CAR SUDDENLY LUNGED FORWARD APPROXIMATELY 2 FEET. AFTER APPROXIMATELY ANOTHER 10 MINUTES IDLING IN THE LINE, I GOT MY ORDER AND WAS SLOWLY EXITING THE DRIVE THRU LANE, WHEN I HAD TO STOP TO LET 3 PEDESTRIANS PASS BY. WITH MY FOOT FIRMLY ON THE BRAKE, IT LUNGED FORWARD ANOTHER TIME APPROXIMATELY 3 FEET, NARROWLY MISSING THE LAST PEDESTRIAN. THE CAR THEN STALLED. AFTER RESTARTING IT, IT TOOK OVER 1 MILE OF ROADWAY TO GET THE SPEED UP FROM 0 TO 65, WITH THE GAS PEDAL COMPLETELY DEPRESSED THE ENTIRE TIME. THE CRUISE CONTROL WOULD ALSO NOT WORK. THE AIR CONDITIONING WAS ON AND THE OUTSIDE TEMPERATURE WAS APPROXIMATELY 100 DEGREES. THERE WERE NO WARNING LIGHTS ON THE DASHBOARD WHEN THE LUNGING OCCURRED, HOWEVER, THE WRENCH ICON LIT UP AFTER I RESTARTED THE CAR AND REMAINED ON FOR THE 26 MILE DRIVE HOME. ONCE AT HOME, I TURNED THE CAR OFF AND RESTARTED IT AND THE WRENCH ICON WAS NO LONGER LIT UP. I HAVE NOT DRIVEN THE VEHICLE SINCE THIS INCIDENT FOR FEAR OF INJURING MYSELF OR SOMEONE ELSE. *TR

NHTSA ODI #10423249

66,673 miles · Sep 3, 2011
Engine And Engine CoolingFuel System, Gasoline

AT FIRST OCCURRENCE, I WAS PULLING INTO A PARKING SPACE. AS I TOOK MY FOOT OFF THE GAS AND PLACED IT ON THE BRAKE MY CAR LURCHED FORWARD UNEXPECTEDLY. THIS UNEXPECTED LURCHING HAS INCREASED IN FREQUENCY AND HAPPENS BOTH IN DRIVE AND REVERSE. THERE HAVE ALSO BEEN INCIDENTS WHEN THE CAR IS IN PARK AND IT REVS, AS IF I AM PUSHIN…

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AT FIRST OCCURRENCE, I WAS PULLING INTO A PARKING SPACE. AS I TOOK MY FOOT OFF THE GAS AND PLACED IT ON THE BRAKE MY CAR LURCHED FORWARD UNEXPECTEDLY. THIS UNEXPECTED LURCHING HAS INCREASED IN FREQUENCY AND HAPPENS BOTH IN DRIVE AND REVERSE. THERE HAVE ALSO BEEN INCIDENTS WHEN THE CAR IS IN PARK AND IT REVS, AS IF I AM PUSHING ON THE GAS PEDAL. IT WILL REV LIKE THAT AND IDLE DOWN A FEW TIMES AND THEN THE ENGINE WILL STALL. *TR

NHTSA ODI #10423175

53,000 miles · Sep 3, 2011
Vehicle Speed Control

THE CAR LURCHED/REVVED FORWARD A FEW FEET WHILE BRAKE WAS FULLY DEPRESSED. IT WOULD DO IT IN BOTH FORWARD, REVERSE AND PARK IT GOT WORSE OVER A 2 AND HALF MONTH PERIOD. THE LURCHING WAS ONCE IN A WHILE AND THEN BECAME MORE FREQUENT WITH IT EVENTUALLY HAPPENING EVERYTIME I PLACED MY FOOT ON THE BRAKE, PUT IT IN PARK OR REVERSE.…

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THE CAR LURCHED/REVVED FORWARD A FEW FEET WHILE BRAKE WAS FULLY DEPRESSED. IT WOULD DO IT IN BOTH FORWARD, REVERSE AND PARK IT GOT WORSE OVER A 2 AND HALF MONTH PERIOD. THE LURCHING WAS ONCE IN A WHILE AND THEN BECAME MORE FREQUENT WITH IT EVENTUALLY HAPPENING EVERYTIME I PLACED MY FOOT ON THE BRAKE, PUT IT IN PARK OR REVERSE. THE THROTTLE BODY WAS REPLACED BUT I HAVE HEARD THIS IS ONLY A TEMPORARY SOLUTION, THAT DIRTY AIR PASSING OVER THE PART WILL MAKE IT TOO DIRTY TO PERFORM PROPERLY IN THE FUTURE. WE WERE LUCKY THAT IT WAS COVERED UNDER OUR USED CAR WARRANTY AND WE ONLY HAD TO PAY $100 DEDUCTIBLE. MOST LIKELY IF THE PART GETS TOO DIRTY TO FUNCTION AGAIN, WE WILL HAVE TO PAY FOR IT OUT OF POCKET UNLESS FORD CREATES A SOLUTION FOR THE PROBLEM. *TR

NHTSA ODI #10423132

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE11018 · Idle Instability

Opened May 11, 2011 · Closed Feb 7, 2013

Status: closed (inferred from source dates) · Vehicle Speed Control

On November 29, 2012, Ford Motor Company (Ford) initiated Customer Satisfaction Program 12N03 to extend warranty coverage terms for repair of engine idle RPM surge caused by throttle body deposits in all model year (MY) 2005 through 2007 Ford Freestyle, Five Hundred and Mercury Montego vehicles.The program extends the coverage for up to 10 years of service or 150,000 miles from the warranty start date of the vehicle (all vehicles are eligible for the program through May 31, 2013, regardless of mileage).Dealers will repair vehicles exhibiting the condition by removing and cleaning the throttle body and reprogramming the PCM with software containing an updated idle speed control strategy.According to Ford, some of the affected vehicles may experience momentary, intermittent engine idle RPM surge (idle flare) when stopped or during low speed driving maneuvers such as in a parking lot or driveway.Unstable idle speed control (dips and flares) around the target engine speed (700 rpm) can occur in vehicles with deposit build-up in the throttle body when the system adjusts engine speed in response to changes in engine load, typically from power steering application or air-conditioner compressor cycling.Idle speed control logic is only active at vehicle speeds below 3.5 mph and when the accelerator pedal is not applied.Ford testing of a vehicle with a worst case throttle body measured a maximum idle flare of 1360 RPM lasting approximately 1 second, which Ford indicated was consistent with system design to limit vehicle speed and acceleration in idle control mode.Ford indicated that the test vehicle was held in place with normal brake effort and that vehicle speed remained under 4 mph without the brake pedal applied.In addition to throttle body deposit accumulation, symptoms associated with the condition may include Check Engine lamp illumination and diagnostic trouble codes (DTCs) P0505, P0506 or P061B.Ford attributed the surge condition to changes in idle air flow resulting from the progressive buildup of deposits in the throttle body from normal Positive Crankcase Ventilation (PCV) system operation.This condition was not adequately compensated for in the original Powertrain Control Module (PCM) calibration.Ford issued a technical service bulletin on August 15, 2011 (TSB 11-8-5), releasing an updated powertrain control calibration for vehicles with CVT transmissions.On October 19, 2011, Ford issued a second bulletin (TSB 11-10-21) superseding TSB 11-8-5 and including updated powertrain control calibration for vehicles with 6-speed transmissions.Prior to Ford issuing the TSB?s, owner?s experiencing the alleged defect either received no repairs, if dealers could not duplicate the condition, or had the throttle body cleaned or replaced, which only provided temporary correction until the throttle deposit build-up returned.Ford?s revised powertrain calibrations appear to be effective remedies for the idle instability caused by build-up of throttle body deposits.However, even after the TSB?s were released, many owners experiencing the condition continued to have difficulty with proper diagnosis and repair as dealers were often either unable to duplicate the condition or were unfamiliar with the new repair procedures.Ford's new program addresses those concerns.NHTSA's testing and complaint analysis indicate that the idle speed control issue in the subject vehicles can only occur at very low speeds, are very brief events, are easily controlled by moderate brake pedal forces and result in minor increases in vehicle speed even with no braking.This investigation is closed.The closing of this in

PE08060 · Tire Valve Cracking

Opened Oct 14, 2008 · Closed Apr 9, 2009

Status: closed (inferred from source dates) · Tires:valve

ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO