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2005 Ford Freestyle

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2005 Ford Freestyle do not stand out strongly from the model-year median of 893.

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When problems were reported

Mileage at the reported incident

1,299 reports with mileage · 160 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Vehicle Speed Control. Review the 587 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 447 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 142 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

32 crash reports3 fire reports11 injury reports

Fuel System, Gasoline complaints

95 reports
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95,000 miles · Mar 28, 2010
Fuel System, GasolineVehicle Speed Control

2005 FORD FREESTYLE, WE WENT TO FLORIDA BACK ON 07/2009 IT WAS VERY HOT. THE CAR STARTED JERKING, THAN IT ACCELERATED ON ITS OWN. THAN IT ALMOST STOPPED. THAN IT WOULD NOT GO FASTER THAN 35. AND THAN IT ACCELERATED UNEXPECTEDLY WHICH WE ALMOST RAN INTO THE BACK OF SOMEONE. WHEN WE ARRIVED BACK HOME TO NC WE TOOK IT TOO THE FO…

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2005 FORD FREESTYLE, WE WENT TO FLORIDA BACK ON 07/2009 IT WAS VERY HOT. THE CAR STARTED JERKING, THAN IT ACCELERATED ON ITS OWN. THAN IT ALMOST STOPPED. THAN IT WOULD NOT GO FASTER THAN 35. AND THAN IT ACCELERATED UNEXPECTEDLY WHICH WE ALMOST RAN INTO THE BACK OF SOMEONE. WHEN WE ARRIVED BACK HOME TO NC WE TOOK IT TOO THE FORD DEALER WHO SAID IT WAS THE COMPUTER MODULE. WE TOOK IT IN AND LEFT IT FOR REPAIR. THE SERVICE MANAGER CALLED AND SAID THAT WE HAD A WALMART AIR FILTER, AND IT NEEDED A FORD AIR FILTER. THEY TRIED TO SAY THAT WAS THE PROBLEM. BUT BEFORE WE GOT THE CAR BACK, WE RECEIVED A POST CARD FROM THE DEALER SAYING OUR COMPUTER MODULE THAT WAS ORDERED FROM THE DEALER HAS ARRIVED. SO THE DEALER TOLD US IT WAS THE AIR FILTER WHEN IN FACT IT WAS THE COMPUTER MODULE. WE BELEIVE THE DEALER REPLACED THE COMPUTER MODULE BUT TOLD US IT WAS THE AIR FILTER TO AVOID A COSTLY RECALL. I HAVE FOUND ON THIS WEBSITE THAT THIS VEHICLE WAS RECALLED IT CERTAIN PARTS OF THE USA FOR THIS REASON BUT NOT IN OUR REGION. THE RECALL WAS DUE BECAUSE IN WARMER CLIMATES THIS PROBLEM MAY OCCUR. ALL OF THIS VEHICLES SHOULD BE REPAIRED, BECAUSE SOMEONE WITH THIS VEHICLE MAY TRAVEL TO AREAS THAT ARE WARMER THAN OTHER DURING BUSINESS TRIPS OR VACATION TRIPS. *CN

NHTSA ODI #10322527

37,500 miles · Mar 18, 2010
Engine And Engine CoolingFuel System, Gasoline

2005 FORD FREESTYLE SURGES AND LUNGES FORWARD WHILE FOOT IS BRAKE. SITTING AT A RED LIGHT WITH MY FOOT ON THE BRAKES THE RPMS SURGE AND THE CAR STARTS LUNGING FORWARD PULLING ME OUT INTO THE INTERSECTION. THE CAR THEN SHUTDOWN FOR A SECOND AND WENT INTO LIMP HOME MODE. LUCKILY I WAS ABLE TO PUT THE CAR IN REVERSE AND BACKUP BEFO…

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2005 FORD FREESTYLE SURGES AND LUNGES FORWARD WHILE FOOT IS BRAKE. SITTING AT A RED LIGHT WITH MY FOOT ON THE BRAKES THE RPMS SURGE AND THE CAR STARTS LUNGING FORWARD PULLING ME OUT INTO THE INTERSECTION. THE CAR THEN SHUTDOWN FOR A SECOND AND WENT INTO LIMP HOME MODE. LUCKILY I WAS ABLE TO PUT THE CAR IN REVERSE AND BACKUP BEFORE I WAS HIT BY THE ONCOMING TRAFFIC. TOOK THE CAR TO THE DEALER AND WAS TOLD THE THROTTLE BODY ASSEMBLY WOULD HAVE TO BE REPLACED BUT THE PART WAS ON A 3 MONTH BACK ORDER. DEALER WOULD NOT ADVISE ME THE CAR WAS SAFE TO DRIVE! *TR

NHTSA ODI #10320712

50,000 miles · Feb 25, 2010
Fuel System, GasolineVehicle Speed Control

CAR WOULD HESITATE WHEN PUSHING ON GAS PEDAL, THEN SUDDENLY CATCH AND ACCELERATE AFTER SOME TIME PRESSING ON THE ACCELERATOR. HAD IT CHECKED PREVIOUSLY WITH THE SUGGESTION TO REPLACE FUEL FILTER. AFTER A FEW MONTHS, PROBLEM GOT WORSE, ANOTHER SERVICE STATION FOUND THE THROTTLE BODY NEEDED TO BE REPLACED, THE THROTTLE POSITION SE…

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CAR WOULD HESITATE WHEN PUSHING ON GAS PEDAL, THEN SUDDENLY CATCH AND ACCELERATE AFTER SOME TIME PRESSING ON THE ACCELERATOR. HAD IT CHECKED PREVIOUSLY WITH THE SUGGESTION TO REPLACE FUEL FILTER. AFTER A FEW MONTHS, PROBLEM GOT WORSE, ANOTHER SERVICE STATION FOUND THE THROTTLE BODY NEEDED TO BE REPLACED, THE THROTTLE POSITION SENSOR WAS BAD. HAD IT REPLACED AT A COST OF $672.33 PARTS AND LABOR. FOUND OUT THIS PROBLEM IS SHARED BY MANY FORD FREESTYLE OWNERS, CHECKED WITH LOCAL FORD DEALER IF A RECALL HAD BEEN DONE OR A TECHNICAL SERVICE BULLETIN, WAS TOLD NOT AND THEY WOULD NOT DO ANYTHING FOR ME ABOUT IT. *TR

NHTSA ODI #10314256

95,000 miles · Feb 24, 2010
Fuel System, GasolineVehicle Speed Control

2005 FORD FREESTYLE IS HAVING THE SAME PROBLEMS TOYOTA IS HAVING. OUR CAR STARTED ACCELERATING ON ITS OWN. DALE JARRETT FORD REPLACED THE COMPUTER. AND SINCE THAN THE PROBLEM STOPPED. THEY TOLD US THAT THEY DIDN'T REPLACE THE COMPUTER. BUT WE RECEIVED A CARD IN THE MAIL FROM THEM THAT OUR COMPUTER MODULE IS IN AND READY TO …

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2005 FORD FREESTYLE IS HAVING THE SAME PROBLEMS TOYOTA IS HAVING. OUR CAR STARTED ACCELERATING ON ITS OWN. DALE JARRETT FORD REPLACED THE COMPUTER. AND SINCE THAN THE PROBLEM STOPPED. THEY TOLD US THAT THEY DIDN'T REPLACE THE COMPUTER. BUT WE RECEIVED A CARD IN THE MAIL FROM THEM THAT OUR COMPUTER MODULE IS IN AND READY TO BE INSTALLED. *TR

NHTSA ODI #10313492

63,585 miles · Jan 28, 2010
Fuel System, Gasoline

ON 1/25/10 WHILE DRIVING CAR BEGINS TO STUDDER AND THEN SHUTS DOWN. WRENCH LIGHT CAME ON AND WAS ABLE TO COAST TO EMERGENCY LANE. UNRESPONSIVE TO THROTTLING WHEN RUNNING. EVENTUALLY RESTARTED AND WAS ABLE TO LIMP HOME (PROBLEM OCCURRED 2 MORE TIMES BEFORE ARRIVING HOME 10 MILES DOWN THE ROAD). TOOK TO DEALERSHIP NEXT DAY (AF…

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ON 1/25/10 WHILE DRIVING CAR BEGINS TO STUDDER AND THEN SHUTS DOWN. WRENCH LIGHT CAME ON AND WAS ABLE TO COAST TO EMERGENCY LANE. UNRESPONSIVE TO THROTTLING WHEN RUNNING. EVENTUALLY RESTARTED AND WAS ABLE TO LIMP HOME (PROBLEM OCCURRED 2 MORE TIMES BEFORE ARRIVING HOME 10 MILES DOWN THE ROAD). TOOK TO DEALERSHIP NEXT DAY (AFTER 4 OCCURRENCES IN 3 MILES). DIAGNOSTICS RAN, BAD THROTTLE BODY BUT NONE AVAILABLE YET. SHOULD BE ABLE TO ORDER AND BE IN DEALERSHIP IN ABOUT A WEEK. WHILE GOING HOME FROM DEALERSHIP, CAR BEGAN TO SURGE AT TIMES AND STUDDER AT OTHERS, EVENTUALLY STALLED AND VEHICLE HAD TO BE TURNED OFF AND RESTARTED BEFORE THROTTLE WOULD RESPOND. THIS IS A VERY UNSAFE PROBLEM AS I HAVE BEEN IN FAST MOVING TRAFFIC EACH TIME ITS HAPPENED (45-55 MPH) WITH OUT 4 CHILDREN IN THE CAR. I HAVE TO QUICKLY TURN ON THE FLASHERS AND HOPE TO GET OFF THE ROAD BUT I HAVEN'T BEEN LUCKY EVERY TIME, GETTING STUCK ONCE IN THE LANE WHILE GOING UP HILL AND VEHICLE ATTEMPTED TO ROLL BACKWARDS DUE TO LOSS OF THROTTLE. I DO WONDER HOW MANY COMPLAINTS AND DOCUMENTED PROBLEMS AT DEALERSHIPS HAVE TO BE SEEN BEFORE FORD CAN ISSUE A RECALL. *TW

NHTSA ODI #10302925

120,975 miles · Jan 21, 2010
Fuel System, Gasoline

2005 FORD FREESTYLE. ENGINE STOPS WITHOUT WARNING WHILE VEHICLE IS IN MOTION. USUALLY COULD BE RESTARTED AFTER VEHICLE STOPS AND IS PLACED IN PARK OR NEUTRAL. *TR UPDATED 08/19/10*BF THE CONSUMER STATED THE VEHICLE WAS TAKEN BACK TO THE DEALER AND THEY REPLACED THE CATALYTIC CONVERTER. THEY ALSO DISCOVERED A WIRING HARNES…

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2005 FORD FREESTYLE. ENGINE STOPS WITHOUT WARNING WHILE VEHICLE IS IN MOTION. USUALLY COULD BE RESTARTED AFTER VEHICLE STOPS AND IS PLACED IN PARK OR NEUTRAL. *TR UPDATED 08/19/10*BF THE CONSUMER STATED THE VEHICLE WAS TAKEN BACK TO THE DEALER AND THEY REPLACED THE CATALYTIC CONVERTER. THEY ALSO DISCOVERED A WIRING HARNESS FROM THE ENGINE COMPARTMENT TO THE ENGINE CONTROL COMPUTER HAD RUBBED AGAINST ONE OF THE AIR CONDITIONER HARD LINES. THE FRICTION HAD WORN AWAY THE INSULATION ON THE HARNESS AND CAUSED THE CAM POSITION SENSOR SIGNAL TO ACT ERRATIC. ACCORDING TO THE TECHNICIAN, THE LOSS OF THE CAM POSITION SENSOR SIGNAL CAUSED THE VEHICLE TO STUTTER/STALL. ADDITIONALLY, THE LOSS OF THE CPS SIGNAL INHIBITS THE FIRING OF THE SPARK PLUGS. THE LOSS OF FIRING SIGNAL TO THE SPARK PLUGS CAUSED RAW FUEL TO EXIT THE ENGINE DIRECTLY TO CATALYTIC CONVERTERS, DAMAGING THEM PERMANENTLY. THE CONSUMER STATED THAT INSERTING RAW FUEL INTO AN OPERATING CATALYTIC CONVERTER, AT SOME TEMPERATURE MEASURED IN THE HUNDRED DEGREE CELSIUS WOULD BE A FIRE HAZARD. UPDATED 08/23/10 THE EVENT HAPPENS RANDOMLY. AFTER FIRST OCCURRENCE, VEHICLE WAS TAKEN TO FORD DEALERSHIP FOR DIAGNOSIS. RESULT WAS "NO FAULT FOUND." NO ADVICE FROM DEALER TO REMEDY PROBLEM OR REFRAIN FROM OPERATING THE VEHICLE. AFTER SOME NUMBER OF OCCURRENCES WHILE TRAVELING OUT OF TOWN, THE "CHECK ENGINE" LIGHT WAS TURNED ON. VEHICLE WAS TAKEN TO FORD DEALERSHIPS. FIRST DEALERSHIP CONFIRMED THE ENGINE SHUTDOWN SYMPTOMS AND REPROGRAMMED THE ENGINE CONTROL MODULE. DID NOT SOLVE THE PROBLEM. AFTER FURTHER OCCURRENCES, VEHICLE WAS TAKEN TO A SECOND DEALERSHIP. THERE THE TECHNICIAN WAS INSTRUCTED NOT TO TURN THE VEHICLE OFF WHEN CHECK ENGINE LIGHT WAS ILLUMINATED AND TO READ ENGINE CODES. DEALER DETERMINED THAT THROTTLE BODY ASSEMBLY WAS DEFECTIVE, NO SPARE AVAILABLE. VEHICLE FAILED AGAIN NEXT DAY WHILE BEING DRIVEN ON EXPRESSWAY. FAILED TO RESTART AT ALL. REQUIRED TOW.

NHTSA ODI #10301680

4,108 miles · Sep 26, 2009
Engine And Engine CoolingFuel System, Gasoline

WHEN THE VEHICLE WAS PUT IN REVERSE THE CAR WOULD JERK AND ALMOST STALL, THEN WHEN SHIFTED TO DRIVE THE CAR WOULD STALL, WHEN THE CAR WAS SHUT OFF AND THE PUT INTO DRIVE THE CAR RAN ROUGH, I HAD TAKEN IT TO THE DEALER THE FIRST TIME , THEY TOLD ME THERE WAS WATER IN THE BOX, I AM A CERTIFIED MECHANIC, AND I NEVER HEARD OF THIS,…

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WHEN THE VEHICLE WAS PUT IN REVERSE THE CAR WOULD JERK AND ALMOST STALL, THEN WHEN SHIFTED TO DRIVE THE CAR WOULD STALL, WHEN THE CAR WAS SHUT OFF AND THE PUT INTO DRIVE THE CAR RAN ROUGH, I HAD TAKEN IT TO THE DEALER THE FIRST TIME , THEY TOLD ME THERE WAS WATER IN THE BOX, I AM A CERTIFIED MECHANIC, AND I NEVER HEARD OF THIS, I HAD TAKEN THE CAR BACK, TO THE DEALER AND THEY HAD THE CAR FOR TWO WEEKS BEFORE THEY FOUND OUT IT WAS THE THROTTLE BODY, THEY DIDN'T HAVE ONE IN STOCK, THEY SEARCHED ACROSS THE COUNTRY , NOT ONE TO BE FOUND , THEY CALLED FORD MOTOR COMPANY , THEY DIDN'T HAVE ONE EITHER, THEY SAID THEY ARE TRYING TO FIND SOMEONE TO MAKE THE PART, , IT IS A DIE CAST PART, THEN IT HAS TO BE MACHINED THEN FITTED WITH THE SENSORS, , WIRE PORTS AND VACUUM SOCKETS HAVE TO BE MACHINED, THEY ARE SUPPOSED TO CALL ME SEPT 30, 09 TO LET ME KNOW THE STATUS, I HAVE A VERY BAD FEELING ABOUT THIS, I CAN ALMOST GUARANTEE THE PART IS NOT GOING TO BE RIGHT, AS OF SEPT 30 09 THEY HAVE HAD MY CAR TWO MONTHS, I THINK THEY ARE GOING TO WAIT UNTIL MY EXTENDED WARRANTY EXPIRES, THEN THE CAR IS GOOD FOR NOTHING BUT A PLANTER IN THE FRONT YARD, I HAVE TERMINAL BRAIN CANCER AND NEED MY CAR TO CARRY MY WHEEL CHAIR AROUND, THE DEALER FIRST GAVE ME A FOCUS, THEN A TAURUS, I STILL CANT LIFT MY WHEEL CHAIR TO LAY IT FLAT IN THE TRUNK, I HAVE ASKED FOR SOMETHING COMPARABLE TO MY 2005 FORD FREESTYLE, , WHICH I JUST LIFT MY CHAIR STRAIT UP AND PUT IT IN, BUT WHAT THIS WHOLE PROBLEM HAS CREATED, IS A SERIOUS SAFETY PROBLEM, IF THIS PART LETS GO ON THE FREEWAY THE CAR WILL JERK THE WHEELS WILL LOCK UP AND HOPEFULLY THE CAR BEHIND IS WATCHING , OTHERWISE , THIS IS GOING TO BE A SERIOUS ACCIDENT. *TR

NHTSA ODI #10285339

25,000 miles · Sep 23, 2009
Fuel System, Gasoline

FUEL GAUGE WILL DROP TO ZERO AND THE CHECK ENGINE LIGHT STAYS ON. I PAID $109 FOR FORD TO TELL ME IT WILL COST $500 TO FIX FAULTY FUEL MODULES WHICH IS KNOWN BY FORD TO BE FAULTY IN 2006. THEY WILL NOT FIX IT AT THERE COST. *TR

NHTSA ODI #10284994

54,000 miles · Sep 2, 2009
Fuel System, Gasoline

MY 2005 FORD FREESTYLE HAS A BAD THROTTLE BODY. SEE THE OTHER 1000 COMPLAINS FOR THE SAME PROBLEM. FORD IS AWARE THAT THIS IS A MAJOR PROBLEM. FORD REFUSED TO DO ANYTHING. THEY WANT ME TO PREPAID FOR A PART THAT IS NOT AVAILABLE. FORD HAS NO REPLACEMENT PARTS UNTIL SOMETIME IN DECEMBER. MY CAR IS UNSAFE TO DRIVE. IT WILL GO…

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MY 2005 FORD FREESTYLE HAS A BAD THROTTLE BODY. SEE THE OTHER 1000 COMPLAINS FOR THE SAME PROBLEM. FORD IS AWARE THAT THIS IS A MAJOR PROBLEM. FORD REFUSED TO DO ANYTHING. THEY WANT ME TO PREPAID FOR A PART THAT IS NOT AVAILABLE. FORD HAS NO REPLACEMENT PARTS UNTIL SOMETIME IN DECEMBER. MY CAR IS UNSAFE TO DRIVE. IT WILL GO IN FAIL SAFE MODE WHILE DRIVING DOWN THE HIGHWAY. *TR

NHTSA ODI #10282661

39,000 miles · Aug 31, 2009
Fuel System, Gasoline

FREESTYLE LOSES POWER WHILE DRIVING ON INTERSTATE, ENGINE FAILSAFE MODE IS DISPLAYED ON DASH, WILL NOT GO OVER 25 MPH. NEARLY TAKEN OUT BY A SEMI TRUCK WHEN TRY TO MAKE IT TO SHOULDER. SHUT CAR OFF, RESTARTED AND IT APPEARS TO WORK NORMALLY. TAKE IT TO MECHANIC WHO DIAGNOSES A BAD THROTTLE POSITION SENSOR (TPS). HAD MECHANIC…

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FREESTYLE LOSES POWER WHILE DRIVING ON INTERSTATE, ENGINE FAILSAFE MODE IS DISPLAYED ON DASH, WILL NOT GO OVER 25 MPH. NEARLY TAKEN OUT BY A SEMI TRUCK WHEN TRY TO MAKE IT TO SHOULDER. SHUT CAR OFF, RESTARTED AND IT APPEARS TO WORK NORMALLY. TAKE IT TO MECHANIC WHO DIAGNOSES A BAD THROTTLE POSITION SENSOR (TPS). HAD MECHANIC CLEAN THE TPS, BUT PROBLEM OCCURRED AGAIN SOON AFTER. TOOK IT TO ANOTHER MECHANIC FOR REPLACEMENT OF TPS AND FOUND OUT PART IS ON NATIONAL BACKORDER BECAUSE MANUFACTURER OF THE PART IS BANKRUPT. FORD IS NOW RE-ENGINEERING THE PART AND IT IS DUE TO ARRIVE IN LATE SEPTEMBER, 2009. HAVE ORDERED THE PART TWICE, BOTH TIMES FORD HAS CANCELLED THE ORDER. THE TYPICAL REASON IS WE DID NOT TAKE IT TO AN AUTHORIZED FORD DEALER FOR THE REPAIR. THE CLOSEST DEALER IS AN HOUR AWAY ON THE INTERSTATE AND WE DO NOT FEEL SAFE DRIVING AT HIGHWAY SPEEDS AND CANNOT AFFORD THE TOWING CHARGES, ESPECIALLY TO HAVE IT SIT ON THEIR LOT WHILE WE WAIT FOR THE PART TO BE BUILT SOMETIME IN SEPTEMBER. WE ARE ABLE TO DRIVE FOR SHORT DISTANCES ON CITY STREETS WITH SPEED LIMITS OF 30 MPH OR LESS. CAR GOES INTO ENGINE FAILSAFE MODE QUITE REGULARLY, APPROXIMATELY 80% OF THE TIME. SIMPLY WANT FORD TO SUPPLY A CAR FOR US TO USE UNTIL THE FREESTYLE IS SAFELY DRIVABLE WITH A TPS THAT WILL WORK 100% OF THE TIME. WE HAVE NOT BEEN ABLE TO USE THE CAR FOR NORMAL DRIVING SINCE JUNE, WHEN SCHOOL LET OUT. VERY DISAPPOINTED IN THE RESPONSES FROM FORD CUSTOMER SERVICE. DO THE RIGHT THING AND GET THIS PROBLEMATIC TPS FIXED AS A RECALL ITEM. IN THE MEANTIME, GIVE US A CHEVY OR TOYOTA TO DRIVE SO WE CAN TAKE OUR KIDS TO SCHOOL NOW THAT IT IS BACK IN SESSION. *TR

NHTSA ODI #10282350

Official recalls

2

06V383000 · Latches/locks/linkages:doors:latch

Oct 5, 2006

ON CERTAIN PASSENGER VEHICLES CURRENTLY REGISTERED IN THE FOLLOWING STATES: ALASKA, COLORADO, CONNECTICUT, DELAWARE, IDAHO, ILLINOIS, INDIANA, IOWA, KANSAS, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, NORTH DAKOTA, OHIO, PENNSYLVANIA, RHODE ISLAND, SOUTH DAKOTA, UTAH, VERMONT, WEST VIRGINIA, WISCONSIN, AND WYOMING. THE SIDE DOOR LATCH MECHANISMS MAY EXPERIENCE WATER INTRUSION ALLOWING THE LATCH MECHANISM TO FREEZE IN COLD WEATHER.

Consequence & remedy

Consequence: AS A RESULT, THE DOOR LATCH PAWL MAY NOT RETURN TO THE LATCH POSITION WHEN THE DOOR IS CLOSED, AND THE DOOR COULD OPEN WHILE THE VEHICLE IS MOVING.

Remedy: DEALERS WILL INSTALL A SHIELD OVER THE FRONT LATCHES; SEAL A DRAIN HOLE IN THE REAR WINDOW TRIM MOLDING ON THE FREESTYLE REAR SIDE DOORS; AND APPLY GREASE TO ALL FRONT AND REAR SIDE-DOOR LATCH MECHANISMS FREE OF CHARGE. THE RECALL BEGAN ON NOVEMBER 8, 2006. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

05V515000 · Fuel System, Gasoline:storage:tank Assembly:mounting

Nov 9, 2005

ON CERTAIN PASSENGER VEHICLES, THE STRAPS THAT SECURE THE FUEL TANK TO THE VEHICLE BODY MAY BREAK, CAUSING THE FUEL TANK AND FUEL TANK HEAT SHIELD TO DROP ON THE DRIVESHAFT (ALL WHEEL DRIVE VEHICLES) OR EXHAUST SYSTEM (FRONT WHEEL DRIVE VEHICLES).

Consequence & remedy

Consequence: IF THIS HAPPENS, DRIVERS MAY NOTICE A NOISE OR A FUEL LEAK. A FUEL LEAK IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE BOTH FUEL TANK STRAPS. THE RECALL BEGAN ON DECEMBER 1, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE11018 · Idle Instability

Opened May 11, 2011 · Closed Feb 7, 2013

Status: closed (inferred from source dates) · Vehicle Speed Control

On November 29, 2012, Ford Motor Company (Ford) initiated Customer Satisfaction Program 12N03 to extend warranty coverage terms for repair of engine idle RPM surge caused by throttle body deposits in all model year (MY) 2005 through 2007 Ford Freestyle, Five Hundred and Mercury Montego vehicles.The program extends the coverage for up to 10 years of service or 150,000 miles from the warranty start date of the vehicle (all vehicles are eligible for the program through May 31, 2013, regardless of mileage).Dealers will repair vehicles exhibiting the condition by removing and cleaning the throttle body and reprogramming the PCM with software containing an updated idle speed control strategy.According to Ford, some of the affected vehicles may experience momentary, intermittent engine idle RPM surge (idle flare) when stopped or during low speed driving maneuvers such as in a parking lot or driveway.Unstable idle speed control (dips and flares) around the target engine speed (700 rpm) can occur in vehicles with deposit build-up in the throttle body when the system adjusts engine speed in response to changes in engine load, typically from power steering application or air-conditioner compressor cycling.Idle speed control logic is only active at vehicle speeds below 3.5 mph and when the accelerator pedal is not applied.Ford testing of a vehicle with a worst case throttle body measured a maximum idle flare of 1360 RPM lasting approximately 1 second, which Ford indicated was consistent with system design to limit vehicle speed and acceleration in idle control mode.Ford indicated that the test vehicle was held in place with normal brake effort and that vehicle speed remained under 4 mph without the brake pedal applied.In addition to throttle body deposit accumulation, symptoms associated with the condition may include Check Engine lamp illumination and diagnostic trouble codes (DTCs) P0505, P0506 or P061B.Ford attributed the surge condition to changes in idle air flow resulting from the progressive buildup of deposits in the throttle body from normal Positive Crankcase Ventilation (PCV) system operation.This condition was not adequately compensated for in the original Powertrain Control Module (PCM) calibration.Ford issued a technical service bulletin on August 15, 2011 (TSB 11-8-5), releasing an updated powertrain control calibration for vehicles with CVT transmissions.On October 19, 2011, Ford issued a second bulletin (TSB 11-10-21) superseding TSB 11-8-5 and including updated powertrain control calibration for vehicles with 6-speed transmissions.Prior to Ford issuing the TSB?s, owner?s experiencing the alleged defect either received no repairs, if dealers could not duplicate the condition, or had the throttle body cleaned or replaced, which only provided temporary correction until the throttle deposit build-up returned.Ford?s revised powertrain calibrations appear to be effective remedies for the idle instability caused by build-up of throttle body deposits.However, even after the TSB?s were released, many owners experiencing the condition continued to have difficulty with proper diagnosis and repair as dealers were often either unable to duplicate the condition or were unfamiliar with the new repair procedures.Ford's new program addresses those concerns.NHTSA's testing and complaint analysis indicate that the idle speed control issue in the subject vehicles can only occur at very low speeds, are very brief events, are easily controlled by moderate brake pedal forces and result in minor increases in vehicle speed even with no braking.This investigation is closed.The closing of this in

PE07058 · Instrument Cluster Failure

Opened Nov 16, 2007 · Closed Mar 11, 2008

Status: closed (inferred from source dates) · Electrical System: Instrument Cluster/panel

THE SUBJECT VEHICLES EXPERIENCE A LOSS OF PROPER INSTRUMENT CLUSTER OPERATION.TYPICALLY, THE PROBLEM APPEARS AS THE NEEDLE ON THE GAUGE (SPEEDOMETER, TACHOMETER, FUEL, AND/OR TEMPERATURE) SWEEPS AND RESETS INTERMITTENTLY.FORD REPORTS THE PROBLEM AS MOMENTARY POWER INTERRUPTION CAUSES THE GAUGES TO SWEEP AND THEN RECOVER TO NORMAL FUNCTION.IN AUGUST 2006, FORD ISSUED A TECHNICAL SERVICE BULLETIN (TSB 06-17-9) TO PROVIDE GUIDELINES TO SERVICE TECHNICIANS FOR DIAGNOSIS AND REPAIR OF THIS CONDITION.ODI'S REVIEW OF FORD'S RESPONSE TO THE AGENCY'S INFORMATIONREQUEST LETTER REVEALS THAT THE MAJORITY OF THE REPORTS TO FORD (63%) INDICATE THAT THE INSTRUMENT CLUSTER WOULD EXPERIENCE INTERMITTENT LOSS OF POWER.FORD REPORTS THAT THISLASTS FOR ONLY A FEW SECONDS.ALSO FORD STATES, THE VEHICLE'S EXTERIOR LIGHTING WOULD NOT FAIL TO ILLUMINATE EVEN IN THE EVENT OF POWER INTERRUPTION TO THE CLUSTER BECAUSE THE EXTERIOR LIGHTS ARE POWERED SEPARATELY AND DO NOT RELY ON ANY SIGNAL FROM THE CLUSTER.ADDITIONALLY, ODI CONTACTED COMPLAINANTS WHO AFFIRMED THE INTERMITTENT CONDITION AND THAT NONE OF THE EXTERIOR LIGHTS ON THE SUBJECT VEHICLES WOULD BE AFFECTED BY POWER INTERRUPTIONS TO THE INSTRUMENT CLUSTER.ODI LAST RECEIVED A REPORT REGARDING THIS ISSUE IN AUGUST OF 2007.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED AT THIS TIME.ODI WILL HOWEVER CONTINUE TO MONITOR THE ISSUE AND WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.