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2006 Ford Five Hundred

Owner reports · Recalls · Investigations

When problems were reported

Mileage at the reported incident

329 reports with mileage · 35 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Vehicle Speed Control. Review the 118 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 104 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 51 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

20 crash reports6 fire reports4 injury reports

Service Brakes, Hydraulic complaints

31 reports
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26,822 miles · Apr 17, 2009
Service Brakes, HydraulicSteering

IN JUNE 2007, MY WIFE TOOK OUR 2006 FORD FIVE HUNDRED (SEL) TO THE LOCAL DEALER FOR AN OIL CHANGE. SHE WAS INFORMED AT THE TIME THAT SHE NEEDED TO HAVE THE REAR BRAKE PADS REPLACED. THE CAR HAD ONLY 26,800 MILES ON IT. I WAS IN DISBELIEF AND TOLD HER NOT TO ALLOW THE WORK. I TOOK THE CAR TO AN AUTO SERVICE CENTER THAT I TRUSTED …

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IN JUNE 2007, MY WIFE TOOK OUR 2006 FORD FIVE HUNDRED (SEL) TO THE LOCAL DEALER FOR AN OIL CHANGE. SHE WAS INFORMED AT THE TIME THAT SHE NEEDED TO HAVE THE REAR BRAKE PADS REPLACED. THE CAR HAD ONLY 26,800 MILES ON IT. I WAS IN DISBELIEF AND TOLD HER NOT TO ALLOW THE WORK. I TOOK THE CAR TO AN AUTO SERVICE CENTER THAT I TRUSTED THE NEXT DAY. SURE ENOUGH, THE PADS NEEDED TO BE REPLACED. I HAD THEM DO THE WORK. I THEN COMPLAINED TO THE LOCAL DEALER THAT THIS WEAR RATE WAS UNACCEPTABLE AND CARS NORMALLY GO SIGNIFICANTLY LONGER BEFORE NEEDING REAR PAD REPLACEMENT. I RECEIVED A LETTER FROM THEM STATING THAT THE "BRAKE WEAR ON YOUR VEHICLE IS CONSIDERED TO BE WITHIN NORMAL PARAMETERS" . I KNEW THIS WAS NOT TRUE. IN JULY, I RECEIVED A LETTER FROM FORD MOTOR CO. STATING THAT THEY WERE EXTENDING THE WARRANTY ON THE REAR PADS TO 36,000. I RECEIVED A REFUND FROM THE DEALER. JUST RECENTLY AT 68,584 MILES, WE HAD TO HAVE THE PADS REPLACED ONCE AGAIN. I DON'T THINK THIS IS ACCEPTABLE WEAR FOR THESE PADS. IT COST US $227.01 TO HAVE THEM REPLACED. MY WIFE USES THIS CAR FOR BUSINESS, SO IT LOOKS LIKE WE'LL NEED TO PLAN ON REPLACING THESE PADS EVERY YEAR. INTERESTINGLY, THE FRONT PADS HAVE NOT WORN OUT YET. THE SECOND PROBLEM WE HAVE HAD IS WITH THE TIE ROD END LINKS WHICH NEEDED TO BE REPLACED AT 53,671 MILES. I HAVE NEVER HAD TO PERFORM THIS REPLACEMENT ON ANY OTHER VEHICLE I'VE OWNED, MANY HAVE GONE WELL OVER 100,000 MILES. I BELIEVE THERE IS A DESIGN PROBLEM WITH THE CAR IN THIS RESPECT. *TR

NHTSA ODI #10265729

Mileage unknown · Mar 18, 2009
Service Brakes, HydraulicTiresWheels

THERE WAS A RECALL ON THE BRAKES/ROTORS ON THIS VEHICLE. I HAVE HAD THEM REPLACED 2 YEARS STRAIGHT AND NOW THIS IS THE THIRD YEAR AND THE SAME PROBLEM IS DEVELOPING. THE FIRST REPLACEMENT WAS PAID FOR BY FORD. A YEAR LATER, CROWN FORD INFORMED ME THAT I WOULD HAVE TO PAY, BUT REDUCED THE COST BY ONLY CHARGING ME FOR PARTS, WHI…

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THERE WAS A RECALL ON THE BRAKES/ROTORS ON THIS VEHICLE. I HAVE HAD THEM REPLACED 2 YEARS STRAIGHT AND NOW THIS IS THE THIRD YEAR AND THE SAME PROBLEM IS DEVELOPING. THE FIRST REPLACEMENT WAS PAID FOR BY FORD. A YEAR LATER, CROWN FORD INFORMED ME THAT I WOULD HAVE TO PAY, BUT REDUCED THE COST BY ONLY CHARGING ME FOR PARTS, WHICH WAS OVER $300.00+. UPON GETTING A FRONT-END ALIGNMENT, I WAS TOLD BY FIRESTONE THAT THE REAR ROTORS WILL SOON NEED TO BE REPLACED. THERE IS A PROBLEM HERE WITH THIS CAR AND BRAKES AND I FEEL I AM BEING MISLEAD. MY FORD 2006 WAS PURCHASED IN DECEMBER 2005. *TR

NHTSA ODI #10262247

29,000 miles · Mar 9, 2009
Service Brakes, Hydraulic

TL*THE CONTACT OWNS A 2006 FORD FIVE HUNDRED. THE CONTACT HEARD A GRINDING NOISE COMING FROM THE VEHICLE. A MECHANIC STATED THAT THE BRAKE PADS WERE GRINDING INTO THE ROTORS. THE CONTACT BELIEVES THE BRAKES ARE DEFECTIVE BECAUSE OF THE LOW MILEAGE ON THE VEHICLE. THE VEHICLE WILL BE REPAIRED AT HIS EXPENSE. THE DEALER STATE…

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TL*THE CONTACT OWNS A 2006 FORD FIVE HUNDRED. THE CONTACT HEARD A GRINDING NOISE COMING FROM THE VEHICLE. A MECHANIC STATED THAT THE BRAKE PADS WERE GRINDING INTO THE ROTORS. THE CONTACT BELIEVES THE BRAKES ARE DEFECTIVE BECAUSE OF THE LOW MILEAGE ON THE VEHICLE. THE VEHICLE WILL BE REPAIRED AT HIS EXPENSE. THE DEALER STATED THAT THE VEHICLE WAS OUT OF WARRANTY AND NO RECALL WAS AVAILABLE. THE CONTACT FEELS THAT A RECALL SHOULD BE ISSUED. HE DISCOVERED SEVERAL OTHER CONSUMERS WHO WERE EXPERIENCING FAILURES WITH THE BRAKE PADS AND ROTORS WITH SUCH LOW MILEAGES ON THEIR VEHICLES. THE FAILURE MILEAGE WAS 29,000 AND CURRENT MILEAGE WAS 30,544.

NHTSA ODI #10261327

23,000 miles · Jan 26, 2009
Air BagsEngine And Engine CoolingPower Train

TL*THE CONTACT OWNS A 2006 FORD FIVE HUNDRED. EVER SINCE THE VEHICLE WAS PURCHASED BRAND NEW IN 2006, THE CONTACT HAS BEEN EXPERIENCING BRAKE FAILURE. IN ADDITION, WHILE DRIVING 55 MPH, THE VEHICLE DECELERATES UNEXPECTEDLY. THE VEHICLE WAS TAKEN TO THE DEALER A TOTAL OF SIX TIMES AND THEY REPLACED THE THROTTLE AND CHANGED THE…

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TL*THE CONTACT OWNS A 2006 FORD FIVE HUNDRED. EVER SINCE THE VEHICLE WAS PURCHASED BRAND NEW IN 2006, THE CONTACT HAS BEEN EXPERIENCING BRAKE FAILURE. IN ADDITION, WHILE DRIVING 55 MPH, THE VEHICLE DECELERATES UNEXPECTEDLY. THE VEHICLE WAS TAKEN TO THE DEALER A TOTAL OF SIX TIMES AND THEY REPLACED THE THROTTLE AND CHANGED THE BRAKES EACH TIME. THE VEHICLE FAILED COMPLETELY AND WAS TOWED TO HER RESIDENCE. THE FAILURE MILEAGE WAS 23,000 AND CURRENT MILEAGE WAS 45,922. UPDATED 3/3/09 *CN THE AIR BAG ILLUMINATED WHEN A PASSENGER SAT IN THE SEAT. THE SHIFTER WAS HARD TO MOVE. THE FRONT MOTOR MOUNT WAS BROKEN. UPDATED 03/04/09. *JB

NHTSA ODI #10256315

Mileage unknown · Nov 12, 2008
Service Brakes, Hydraulic

2006 FORD FIVE HUNDRED, CAR HAS 40,000 MILES AND I HAVE REPLACED THE REAR BRAKE PADS TWICE SO FAR, ALSO THE ROTORS HAVE BEEN TURNED AND IN NEED OF BEING CHANGED AS OF RIGHT NOW. MANY OTHER PEOPLE ARE HAVING THE SAME PROBLEMS WITH THIS VEHICLE. *TR

NHTSA ODI #10248561

37,000 miles · Oct 15, 2008
Service Brakes, Hydraulic

AT 37,000 MILES (MOSTLY FREEWAY MILES) I WAS GETTING A LOUD GRINDING SOUND FROM MY REAR BRAKES. DISCOVERED THAT THE REAR PADS WERE TOTALLY WORN AWAY AND THE ROTORS WERE RUINED. THE MECHANIC SAID IT LOOKED AS IF THE CALIPERS WERE NOT OPENING PROPERLY, CAUSING A CONTINUAL DRAG OF THE PADS AGAINST THE ROTORS. THE FRONT PADS AND ROT…

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AT 37,000 MILES (MOSTLY FREEWAY MILES) I WAS GETTING A LOUD GRINDING SOUND FROM MY REAR BRAKES. DISCOVERED THAT THE REAR PADS WERE TOTALLY WORN AWAY AND THE ROTORS WERE RUINED. THE MECHANIC SAID IT LOOKED AS IF THE CALIPERS WERE NOT OPENING PROPERLY, CAUSING A CONTINUAL DRAG OF THE PADS AGAINST THE ROTORS. THE FRONT PADS AND ROTORS ALSO NEEDED REPLACING AS THEY WERE WORN BEYOND THE POINT OF BEING RESURFACED. TOTAL BILL = $1,200! I LATER FOUND OUT FORD HAD KNOWN ABOUT A PROBLEM WITH THE BRAKE PADS, BUT I DID NOT RECEIVE ANY NOTICE FROM THEM. *TR

NHTSA ODI #10245527

40,000 miles · Jul 8, 2008
Service Brakes, Hydraulic

TL*THE CONTACT OWNS A 2006 FORD FIVE HUNDRED. WHILE DRIVING BETWEEN 10-15 MPH, THE VEHICLE WOULD MAKE A SCRAPING SOUND. THE VEHICLE WAS TAKEN IN FOR ROUTINE SERVICE AND REAR BRAKE FAILURE WAS DISCOVERED. THE PADS AND ROTORS HAD TO BE REPLACED. TSB NUMBER 10021463 (SERVICE BRAKES, HYDRAULIC) WAS REFERENCED. THE CONTACT WAS I…

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TL*THE CONTACT OWNS A 2006 FORD FIVE HUNDRED. WHILE DRIVING BETWEEN 10-15 MPH, THE VEHICLE WOULD MAKE A SCRAPING SOUND. THE VEHICLE WAS TAKEN IN FOR ROUTINE SERVICE AND REAR BRAKE FAILURE WAS DISCOVERED. THE PADS AND ROTORS HAD TO BE REPLACED. TSB NUMBER 10021463 (SERVICE BRAKES, HYDRAULIC) WAS REFERENCED. THE CONTACT WAS INFORMED THAT HIS VEHICLE WAS OUT OF WARRANTY. THE FAILURE MILEAGE WAS 40,000. UPDATED 12-15-08 *BF UPDATED 12/17/08. *JB

NHTSA ODI #10233551

23,324 miles · Jun 16, 2008
Service Brakes, Hydraulic

I TOOK MY FORD 500 IN FOR THE REAR BRAKE RECALL,THEY REPLACED THE PADS ,BUT THE ROTORS WERE WITHIN LIMITS,SO THEY TURNED THEM DOWN. NOW WHEN IT COMES TIME FOR NORMAL BRAKE REPLACEMENT,I WILL PROBABLY HAVE TO REPLACE THE ROTORS ON MY OWN. IN OTHER WORDS, FORD ONLY GAVE ME A SET OF PADS,WHICH SURE IS A CHEAP WAY OUT. *TR

NHTSA ODI #10231200

5,500 miles · May 24, 2008
Service Brakes, Hydraulic

THE NEW CAR REAR BRAKES HAVE EXCESSIVE WEAR ON THE ROTORS AND WHEN WET THE BRAKE PADS EXPAND CAUSING THE CAR TO JERK EXCESSIVELY WHEN BRAKES ARE APPLIED. THIS CONDITION IS EXTREMELY EXCESSIVE AT VERY VERY SLOW SPEEDS. WHEN PULLING OUT OF A PARKING SPOT HOURS AFTER A RAIN THE EXCESSIVE BRAKES CAN EVEN CAUSE NECK PAIN. MY CONCERN …

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THE NEW CAR REAR BRAKES HAVE EXCESSIVE WEAR ON THE ROTORS AND WHEN WET THE BRAKE PADS EXPAND CAUSING THE CAR TO JERK EXCESSIVELY WHEN BRAKES ARE APPLIED. THIS CONDITION IS EXTREMELY EXCESSIVE AT VERY VERY SLOW SPEEDS. WHEN PULLING OUT OF A PARKING SPOT HOURS AFTER A RAIN THE EXCESSIVE BRAKES CAN EVEN CAUSE NECK PAIN. MY CONCERN IS THAT EVEN THOUGH I KNOW FORD WILL REPLACE THESE BRAKE PADS AS PROMISED: I AM VERY CONCERNED THAT THE ROTORS THAT HAVE VERY EXCESSIVE WEAR WILL BE TUNED AND NOT REPLACED. IT APPEARS TO THE NAKED EYE THAT A QUARTER OF AN INCH HAS BEEN WORN OFF OF THE ROTORS, AND THE CAR ONLY HAS 12500 MILES ON IT. FORD IS AWARE OF THE BRAKE PROBLEM, BUT IS WAITING FOR THE EXCESSIVE WEAR TO REPLACE THE PADS. WHAT SHOULD I DO? *TR

NHTSA ODI #10228842

1 miles · Oct 30, 2007
Service Brakes, Hydraulic

TL*THE CONTACT OWNS A 2006 FORD FIVE HUNDRED. ACCORDING TO THE DEALER, THE BRAKE PADS RUB THE ROTORS AND HEAT THE PADS AND ROTORS DURING STOPPING. THE CONTACT NOTICED THE FAILURE WHILE DRIVING 30 MPH. THE VEHICLE WAS TAKEN TO THE DEALER ONCE AND THEY ACKNOWLEDGED THE FAILURE AND EXTENDED THE WARRANTY. THE CURRENT MILEAGE WAS…

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TL*THE CONTACT OWNS A 2006 FORD FIVE HUNDRED. ACCORDING TO THE DEALER, THE BRAKE PADS RUB THE ROTORS AND HEAT THE PADS AND ROTORS DURING STOPPING. THE CONTACT NOTICED THE FAILURE WHILE DRIVING 30 MPH. THE VEHICLE WAS TAKEN TO THE DEALER ONCE AND THEY ACKNOWLEDGED THE FAILURE AND EXTENDED THE WARRANTY. THE CURRENT MILEAGE WAS 5,800 AND FAILURE MILEAGE WAS 1.

NHTSA ODI #10207463

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE11018 · Idle Instability

Opened May 11, 2011 · Closed Feb 7, 2013

Status: closed (inferred from source dates) · Vehicle Speed Control

On November 29, 2012, Ford Motor Company (Ford) initiated Customer Satisfaction Program 12N03 to extend warranty coverage terms for repair of engine idle RPM surge caused by throttle body deposits in all model year (MY) 2005 through 2007 Ford Freestyle, Five Hundred and Mercury Montego vehicles.The program extends the coverage for up to 10 years of service or 150,000 miles from the warranty start date of the vehicle (all vehicles are eligible for the program through May 31, 2013, regardless of mileage).Dealers will repair vehicles exhibiting the condition by removing and cleaning the throttle body and reprogramming the PCM with software containing an updated idle speed control strategy.According to Ford, some of the affected vehicles may experience momentary, intermittent engine idle RPM surge (idle flare) when stopped or during low speed driving maneuvers such as in a parking lot or driveway.Unstable idle speed control (dips and flares) around the target engine speed (700 rpm) can occur in vehicles with deposit build-up in the throttle body when the system adjusts engine speed in response to changes in engine load, typically from power steering application or air-conditioner compressor cycling.Idle speed control logic is only active at vehicle speeds below 3.5 mph and when the accelerator pedal is not applied.Ford testing of a vehicle with a worst case throttle body measured a maximum idle flare of 1360 RPM lasting approximately 1 second, which Ford indicated was consistent with system design to limit vehicle speed and acceleration in idle control mode.Ford indicated that the test vehicle was held in place with normal brake effort and that vehicle speed remained under 4 mph without the brake pedal applied.In addition to throttle body deposit accumulation, symptoms associated with the condition may include Check Engine lamp illumination and diagnostic trouble codes (DTCs) P0505, P0506 or P061B.Ford attributed the surge condition to changes in idle air flow resulting from the progressive buildup of deposits in the throttle body from normal Positive Crankcase Ventilation (PCV) system operation.This condition was not adequately compensated for in the original Powertrain Control Module (PCM) calibration.Ford issued a technical service bulletin on August 15, 2011 (TSB 11-8-5), releasing an updated powertrain control calibration for vehicles with CVT transmissions.On October 19, 2011, Ford issued a second bulletin (TSB 11-10-21) superseding TSB 11-8-5 and including updated powertrain control calibration for vehicles with 6-speed transmissions.Prior to Ford issuing the TSB?s, owner?s experiencing the alleged defect either received no repairs, if dealers could not duplicate the condition, or had the throttle body cleaned or replaced, which only provided temporary correction until the throttle deposit build-up returned.Ford?s revised powertrain calibrations appear to be effective remedies for the idle instability caused by build-up of throttle body deposits.However, even after the TSB?s were released, many owners experiencing the condition continued to have difficulty with proper diagnosis and repair as dealers were often either unable to duplicate the condition or were unfamiliar with the new repair procedures.Ford's new program addresses those concerns.NHTSA's testing and complaint analysis indicate that the idle speed control issue in the subject vehicles can only occur at very low speeds, are very brief events, are easily controlled by moderate brake pedal forces and result in minor increases in vehicle speed even with no braking.This investigation is closed.The closing of this in