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2006 Ford F-550 Sd

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

38 reports with mileage · 6 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel System, Diesel. Review the 28 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 5 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 5 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

0 crash reports1 fire reports0 injury reports

Fuel System, Diesel complaints

28 reports
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Mileage unknown · Mar 7, 2009
Fuel System, Diesel

I OWN A 2006 FORD F-550 DIESEL PICK-UP TRUCK. BOUGHT THE TRUCK WHEN IT WAS NEW. AT 4,000 MILES SEVERAL OF THE INJECTORS WENT BAD. OVER THE PAST FEW YEARS I HAVE HAD TO REPLACE THE FUEL FILTER 7 DIFFERENT TIMES IN ORDER TO GET THE TRUCK TO RUN RIGHT. OR WHAT I THOUGHT WAS RIGHT. IT NEVER HAS GOTTEN VERY GOOD FUEL MILEAGE, AND I N…

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I OWN A 2006 FORD F-550 DIESEL PICK-UP TRUCK. BOUGHT THE TRUCK WHEN IT WAS NEW. AT 4,000 MILES SEVERAL OF THE INJECTORS WENT BAD. OVER THE PAST FEW YEARS I HAVE HAD TO REPLACE THE FUEL FILTER 7 DIFFERENT TIMES IN ORDER TO GET THE TRUCK TO RUN RIGHT. OR WHAT I THOUGHT WAS RIGHT. IT NEVER HAS GOTTEN VERY GOOD FUEL MILEAGE, AND I NOW KNOW WHY. A FEW WEEKS AGO THE TRUCK STARTED RUNNING HORRIBLE. I TOOK THE FUEL FILTER OFF, AS WELL AS CAPTURED THE FUEL INTO A CLEAN GLASS JAR. IT WAS FULL OF WHAT APPEARS TO BE SILVER FLAKES AS WELL AS RUST FROM THE INSIDE OF THE FUEL TANK. NEEDLESS TO SAY IT HAS ALSO CLOGGED THE INJECTORS. THE TRUCK IS STARVING FOR FUEL. FORD SAID THE TANK NEEDED TO BE REPLACED, HOWEVER, AT OUR EXPENSE. THROUGH FURTHER RESEARCH I NOW FIND OUT THIS PROBLEM IS ALL OVER THE US. (I HAVE ALSO CONTACTED THE FTC ABOUT THIS) THE TANKS ARE DELAMINATING. IN OTHER WORDS, THEY ARE ROTTING. EVERY ARTICLE I HAVE READ DESCRIBES THE SAME EXACT ISSUES. FORD CLAIMED THAT NOTHING WAS WRONG WITH THE TANK. I TOOK IT TO A LOCAL RADIATOR SHOP, AND THEY SAID THE WHOLE TOP OF THE TANK IS COMPLETELY RUSTED OUT. THE LAMINATE THAT WAS PUT ON AT THE FACTORY IS FALLING OFF INTO THE TANK, THEN RUNNING THROUGH THE ENTIRE FUEL SYSTEM. THIS CONTINUES TO BE AT THE EXPENSE OF THE CONSUMER, ON A PRODUCT THAT CLEARLY IS DEFECTIVE!!! WHAT IS IT GOING TO TAKE, MY WIFE BREAKING DOWN WITH THIS TRUCK, AND GETTING KILLED WHILE SHE WAITS FOR HELP??? THIS IS A NATIONAL PROBLEM. THEIR ARE THOUSANDS OF PEOPLE WITH FLEETS OF FORD TRUCKS THAT ARE ALL HAVING THE SAME ISSUES. THESE TANKS NEED TO BE RECALLED. IT IS VERY WRONG THAT WE THE CONSUMER SHOULD HAVE TO CONTINUE PAYING FOR REPAIRS ON A DEFECTIVE PRODUCT. MOST OF THESE VEHICLES COST MORE THAN YOUR AVERAGE HOME. THIS IS NOT A SMALL PROBLEM. IT HAS HAPPENED TO FLEETS OF AMBULANCES. I SURE HOPE I DON'T HAVE A FAMILY MEMBER THAT NEEDS TO BE TRANSPORTED TO THE HOSPITAL BY ONE OF THESE DEFECTIVE VEHICLES, AND THEY BREAK DOWN ON THE WAY TO THE HOSPITAL. *TR

NHTSA ODI #10261060

9,000 miles · Mar 6, 2009
Fuel System, Diesel

I HAVE A 2006 F-550 FORD 6.0 DIESEL TRUCK WITH 17,000 MILES AND REPLACED 5 FUEL FILTERS AT THIS TIME AND HAD THE TRUCK TOWED IN ON 3-2-09 STUMBLING,HARD START .CALLED THE DEALER AND HE TOLD ME THE GAS TANKS ARE DELAMINATING FROM BIO FUELS,I HAVE A 2004 DIESEL TRUCK WITH NO PROBLEMS,AND FAITHFULLY USE SUNOCO FUEL.THE SHOP FOREMAN…

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I HAVE A 2006 F-550 FORD 6.0 DIESEL TRUCK WITH 17,000 MILES AND REPLACED 5 FUEL FILTERS AT THIS TIME AND HAD THE TRUCK TOWED IN ON 3-2-09 STUMBLING,HARD START .CALLED THE DEALER AND HE TOLD ME THE GAS TANKS ARE DELAMINATING FROM BIO FUELS,I HAVE A 2004 DIESEL TRUCK WITH NO PROBLEMS,AND FAITHFULLY USE SUNOCO FUEL.THE SHOP FOREMAN AT HOPKINS FORD SAID THIS IS NOT UNDER WARRANTY, I HAVE RUST COME OUT WHEN I CHANGE THE FILTERS AS WELL AS THE WATER SEPARATOR. THIS HAS BEEN AN ON GOING PROBLEM AND AM NOT GETTING ANY WHERE WITH FORD. RED HILL FORD TOLD ME HE NEVER HEARD OF THIS TYPE OF PROBLEM,NORRISTOWN FORD HAVE FUEL TANKS STACKED 10' HIGH,THAT THE REPLACED FOR CUSTOMERS BECAUSE WHO EVER FORD GOT TO COAT THE INSIDE OF FUEL TANKS ,DID A POOR JOB. I HAVE THE NORMAL WARRANTY AND THE EXTENDED WARRANTY. I HAVE PAID $50,000 FOR THIS VEHICLE AND I'M AFRAID TO DRIVE IT FOR FEAR OF AN ACCIDENT. WATER IN FUEL SENSOR KEEPS COMING ON AND WHEN I DRAIN THE WATER SEPARATOR THE LIGHT GOES OUT, THEIR ARE NO SIGNS OF METAL FLAKES IN THE FUEL SYSTEM FORD IS BLAMING THE FUEL BUT THEY WONT TEST MY FUEL SOMETHING IS VERY FISHY ? *TR

NHTSA ODI #10260981

42,000 miles · Mar 5, 2009
Fuel System, Diesel

I HAVE TWO 2006 F550 THAT THE FUEL TANKS HAVE DELAMINATED AND FOR WILL NOT PAY FOR THEM . THEY BOTH HAD PROBLEMS IN THE PASSED YEAR AND WE WERE JUST TOLD 2 MONTHS AGO THAT IT WAS THE TANKS DELAMINATING. SO WE HAD THEM PUT TWO NEW TANKS IN . WITH THE NEW TAKES IT IS ONLY TIME TILL I HAVE THE SAME PROBLEM . *TR

NHTSA ODI #10260804

14,265 miles · Feb 5, 2009
Fuel System, Diesel

FUEL PROBLEMS WITH A 2006 FORD F550 DUMP TRUCK. HAVE ONGOING PROBLEMS WITH TRUCK NOT RUNNING PROPERLY. FIRST INCIDENT SENSORS WERE REPLACED AND I WAS TOLD THAT WAS THE PROBLEM. NOW BEING TOLD ABOUT A DELAMINATION PROBLEM WITH THE GAS TANK AND FORD IS AWARE BUT REFUSES TO DO ANYTHING ABOUT IT INCLUDING NOT HONORING THE WARRANTY …

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FUEL PROBLEMS WITH A 2006 FORD F550 DUMP TRUCK. HAVE ONGOING PROBLEMS WITH TRUCK NOT RUNNING PROPERLY. FIRST INCIDENT SENSORS WERE REPLACED AND I WAS TOLD THAT WAS THE PROBLEM. NOW BEING TOLD ABOUT A DELAMINATION PROBLEM WITH THE GAS TANK AND FORD IS AWARE BUT REFUSES TO DO ANYTHING ABOUT IT INCLUDING NOT HONORING THE WARRANTY THAT IS STILL ACTIVE ON THE TRUCK. CONTACTED FORD CUSTOMER SERVICE AND THEY CLAIM THE ISSUE IS RELATED TO BAD DIESEL FUEL WHICH MAKES NO SENSE TO ME AS ALL OF MY TRUCKS ARE REFUELED AT THE SAME STATION. *TR

NHTSA ODI #10257534

68,891 miles · Feb 4, 2009
Fuel System, Diesel

LOSS OF POWER SO WE PULLED THE FUEL FILTERS. THE FUEL FILTERS WERE PACKED WITH A GRAY,FLAKY SUBSTANCE LOOKING LIKE PAINT CHIPS. WHEN WE TOOK THE TRUCK TO THE DEALER THEY SAID THE FUEL TANK WAS "DELAMINATING". *TR

NHTSA ODI #10257494

22,000 miles · Jan 30, 2009
Fuel System, Diesel

WE OWN A 2006 F-550 FORD DUMP TRUCK. WITH 22,000.00 MILES ON IT. IT WAS IN THE SHOP LAST YEAR BECAUSE OF NO TURBO POWER. DEALER COULDN'T FIGURE THE PROBLEM OUT. WE CHANGE THE OIL EVERY 2,000 MILES PLUS CHANGE FUEL FILTERS, ETC. AT THE SAME TIME. LAST WEEK NO POWER. TOOK TO ANOTHER DEALERSHIP AND UPON INSPECTION TECH FOUND FUEL …

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WE OWN A 2006 F-550 FORD DUMP TRUCK. WITH 22,000.00 MILES ON IT. IT WAS IN THE SHOP LAST YEAR BECAUSE OF NO TURBO POWER. DEALER COULDN'T FIGURE THE PROBLEM OUT. WE CHANGE THE OIL EVERY 2,000 MILES PLUS CHANGE FUEL FILTERS, ETC. AT THE SAME TIME. LAST WEEK NO POWER. TOOK TO ANOTHER DEALERSHIP AND UPON INSPECTION TECH FOUND FUEL TANK, SENDING UNIT. FILTERS LINES FAILED/CLOGGED. HAD TO REPLACE FUEL TANK AND FUEL FILTERS. FLUSHED OUT SENDING UNIT AND FUEL LINES. IT COST ME $2,105.91 OUT OF MY POCKET. I CALLED FORD CUSTOMER RELATIONS DEPT. AND WAS TOLD THIS IS NOT FORD'S PROBLEM THAT IT IS THE FUEL THAT DID THE DAMAGE. THIS PROBLEM SHOULD BE A RECALL PROBLEM WITH THIS TRUCK. IT IS STILL UNDER WARRANTY AND THEY WON'T PAY ! *TR

NHTSA ODI #10256942

58,400 miles · Jan 2, 2009
EquipmentFuel System, Diesel

TRUCK RUNS ROUGH AND STALLS. SEPT11 2008 REPLACED RUSTING AND DETERIORATING FUEL TANK AND PUMP AND FUEL SENDER REPLACED 2 AND 6 INJECTORS. SEPT 28 2008 REPLACED O RINGS HIGH PRESSURE RAIL , REPLACE D ROCKER. NOV 26 2008 REPLACED FICM WIRING INJECTOR WIRING HARNESS. DEC 1 2008 REPLACED 2-4-8 INJECTORS. DEC 11 2008 REPLACED N…

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TRUCK RUNS ROUGH AND STALLS. SEPT11 2008 REPLACED RUSTING AND DETERIORATING FUEL TANK AND PUMP AND FUEL SENDER REPLACED 2 AND 6 INJECTORS. SEPT 28 2008 REPLACED O RINGS HIGH PRESSURE RAIL , REPLACE D ROCKER. NOV 26 2008 REPLACED FICM WIRING INJECTOR WIRING HARNESS. DEC 1 2008 REPLACED 2-4-8 INJECTORS. DEC 11 2008 REPLACED NUMBER 4 INJECTOR.BROKE DOWN DEC 24 HAD TO BE TOWED 32 MILES TO GET TRUCK BACK TO DEALER. TECH FOUND ALL INJECTORS ON RIGHT SIDE FAILED DUE TO LACK OF FUEL PRESSURE .DEALER EST $985 FOR TANK FLUSH , FUEL PUMP REPLACEMENT AND FILTERS. HAD PROBLEMS TRUCK FROM DAY 1. *TR

NHTSA ODI #10253570

37,000 miles · Oct 10, 2008
Fuel System, Diesel

TSB 19728 - WE OWN A LIMOUSINE PARTY COACH ON A 2006 FORD F-550 CHASSIS AND HAD THE PLEASURE OF EXPERIENCE THE "FUEL TANK DETERIORATION" AND HAVING A TOTAL OF 16 FUEL INJECTORS AND 4 GAS TANKS REPLACED IN A ONE YEAR PERIOD. FORD REFUSES TO ACKNOWLEDGE THAT THIS IS A DEFECT IN THE FUEL TANK. THERE ARE HUNDREDS OF PEOPLE EXPERIEN…

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TSB 19728 - WE OWN A LIMOUSINE PARTY COACH ON A 2006 FORD F-550 CHASSIS AND HAD THE PLEASURE OF EXPERIENCE THE "FUEL TANK DETERIORATION" AND HAVING A TOTAL OF 16 FUEL INJECTORS AND 4 GAS TANKS REPLACED IN A ONE YEAR PERIOD. FORD REFUSES TO ACKNOWLEDGE THAT THIS IS A DEFECT IN THE FUEL TANK. THERE ARE HUNDREDS OF PEOPLE EXPERIENCING THE SAME PROBLEM THROUGHOUT THE COUNTRY. THE FIRST TIME THE VEHICLE WAS UNDER WARRANTY FOR THE REPAIR "AS A COURTESY" AND NOW ONE YEAR LATER THE SAME PROBLEM HAS OCCURRED AND NOW THEY REFUSE TO WARRANTY OR DO ANYTHING ABOUT IT! THE TOTAL REPAIR COSTS ON THIS DEFECT IS $5000.00 DOLLARS FOR THE 2 FUEL TANKS $2000.00 FOR THE INJECTORS $1200.00 IN TOWING AND NOT TO MENTION THE LOSS OF REVENUE BECAUSE THE BUS IS OUT OF SERVICE. FORD IS TRYING TO BLAME THE DIESEL FUEL WHICH IS STATE REGULATED IN NEW JERSEY. THIS IS A TOOL FOR OUR BUSINESS AND THE MAINTENANCE IS OUR HIGHEST PRIORITY SO WE DO NOT USE CHEAP FUEL. WE HAVE SPOKEN TO FORD CORP IN NY & DETROIT AND THEY KEEP DENYING RESPONSIBILITY. THIS IS UNACCEPTABLE AS THIS VEHICLE IS A 2006 WITH ONLY 37K MILES ON THE CLOCK. PLEASE DO SOMETHING TO PROTECT THE PEOPLE TRYING TO MAKE A LIVING! *TR

NHTSA ODI #10245063

Official recalls

1

11V352000 · Exterior Lighting:brake Lights; Exterior Lighting:tail Lights

Jul 13, 2011

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence & remedy

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Additional source detail variants (2)

Exterior Lighting:brake Lights

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Exterior Lighting:tail Lights

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.