NHTSA owner reports · September 18, 2026 snapshot.
Fuel System, Diesel complaints
28 reportsClear category filterMileage unknown · Jan 5, 2016
EngineFuel System, Diesel
HAVE HAD THIS VEHICLE FOR 5 YEARS. BOUGHT USED FROM A DEALER. HAVE HAD PROBLEMS WITH IT FROM DAY 1. RECENTLY, TODAY AS MATTER OF FACT, DRIVING DOWN THE HIGHWAY, CANNOT ACCELERATE ABOVE 40 MPH. THIS IS THE 3RD TIME IN JUST AS MANY WEEKS THAT THIS TRUCK HAS HAD TO BE TOWED TO A CERTIFIED MECHANIC. THE MECHANIC HAS RUN ALL OR …
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HAVE HAD THIS VEHICLE FOR 5 YEARS. BOUGHT USED FROM A DEALER. HAVE HAD PROBLEMS WITH IT FROM DAY 1. RECENTLY, TODAY AS MATTER OF FACT, DRIVING DOWN THE HIGHWAY, CANNOT ACCELERATE ABOVE 40 MPH. THIS IS THE 3RD TIME IN JUST AS MANY WEEKS THAT THIS TRUCK HAS HAD TO BE TOWED TO A CERTIFIED MECHANIC. THE MECHANIC HAS RUN ALL OR ANY PROBLEMS THROUGH A STATE OF THE ART CODE READER, EVERY TIME COMING UP WITH NO CODE. AFTER MANY DISCUSSIONS AND GUESSES, WE BOTH STARTED TO WONDER IF THE FORD DEALERSHIP FOUND A WAY TO BYPASS THE ON BOARD DIAGNOSTICS FINDING IT ODD THAT EVERY TIME IT WAS SCANNED NO CODES CAME UP. TODAY IT WAS DETERMINED THAT THERE IS A FAULTY FUEL TANK DUE TO DELAMINATION. NOW WHY IN THE WORLD DOES THAT NOT SHOW UP IN ANY OF THE SCANS RELATED TO FUEL SYSTEM PROBLEMS. THESE FAULTY TANKS ARE NOT COVERED UNDER ANY WARRANTY, ALL OUT OF POCKET. WHICH JUST LED TO REPLACING NOT ONLY THE FUEL TANK, BUT THE FUEL FILTERS, THE FUEL INJECTORS, ALL FUEL LINES, LUCKILY NOT THE ENGINE ITSELF. I HAVE OWNED FORDS MY ENTIRE ADULT LIFE. 4 OF THEM BEING DIESELS, AND ALL OF THEM BEING THE 6.0L SHAME ON ME FOR BEING FOOLED THAT MANY TIMES. BUT HOW ARE THEY ABLE TO ALWAYS GET AWAY WITH GETTING AROUND THE PROBLEM. IT IS FACT THAT THERE IS A PROBLEM WITH THE FUEL SYSTEM IN THESE PARTICULAR MODELS, AND IT IS PROVEN IN EVERY INVOICE FOR A MAJOR REPAIR RELATED TO THIS FUEL RELATED PROBLEM IN ALL 6.0L. THE SERVICE MANAGER AT THE FORD DEALERSHIP ALWAYS TOLD ME "YOU GOT THE BAD EGG IN THAT BATCH". I STILL HAVEN'T SEEN 1 6.0L THAT HAS NOT HAD THIS PROBLEM. ARE WE WRONG FOR SAYING THIS NEEDS TO BE INVESTIGATED AND ACTION TAKEN FOR HAVING TO SPEND THOUSANDS SOMETIMES MORE THEN ONCE TO FIX AN OBVIOUS DEFECT ON THE MANUFACTURES END? CURIOUS MINDS WOULD LIKE TO KNOW. THANK YOU FOR YOUR TIME AND HOPEFULLY CONSIDERING LOOKING INTO THIS FARTHER. *TR
NHTSA ODI #10818235
60,000 miles · Feb 18, 2013
Fuel System, DieselFuel/propulsion System
DRIVING AT APPROX. 35-40 MPH TRUCK LOST POWER AND STALLED . I CRANKED SEVERAL TIMES AND THEN IT STARTED . I DROVE ABOUT ANOTHER MILE AND THIS REPEATED TWICE ,THEN I WAS CALLING A WRECKER FOR A TOW. MY MECHANIC DISCOVERED THE FUEL FILTER & PUMP WAS CONTAMINATED WITH A SLUDGE AND THEN LOOKED IN THE FUEL TANK AND DISCOVERED THE …
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DRIVING AT APPROX. 35-40 MPH TRUCK LOST POWER AND STALLED . I CRANKED SEVERAL TIMES AND THEN IT STARTED . I DROVE ABOUT ANOTHER MILE AND THIS REPEATED TWICE ,THEN I WAS CALLING A WRECKER FOR A TOW. MY MECHANIC DISCOVERED THE FUEL FILTER & PUMP WAS CONTAMINATED WITH A SLUDGE AND THEN LOOKED IN THE FUEL TANK AND DISCOVERED THE FUEL TANK WAS FLAKING FROM THE INSIDE , MANUFACTURE DEFECT. THE COST OF PARTS AND REPAIR WAS $2100.00 , THE TANK IS A 40 GAL TANK THAT HOLDS DIESEL FUEL AT $ 4.25 PER GAL. MY WORK ASSOCIATE HAS THE SAME VEHICLE AND NOW THE SAME THING HAPPENED TO HIM,HE WILL ALSO BE FILLING A REPORT WITH HIS WIN. # ,NOW WE ARE HEARING SEVERAL OF THE SAME OCCURRENCES. IT SOUNDS LIKE FORD NEEDS TO DO A RECALL / CLASS ACTION LAW SUIT, REIMBURSEMENT !!! THE DEFECT IS COSTING CONSUMER THOUSANDS OF DOLLARS AND ADDITIONAL EXPENSES. *TR
NHTSA ODI #10498461
Mileage unknown · Aug 2, 2012
Engine And Engine CoolingFuel System, Diesel
2006 FORD F550. CONSUMER STATES PROBLEM WITH TURBO CHARGERS AND FUEL TANK LINERS *TGW THE CONSUMER STATED THE TURBO WAS REPLACED TWICE AND THE FUEL TANK WAS REPLACED ONCE. THE FUEL TANK LINING BROKE DOWN AND CLOGGED THE FUEL FILTERS AS WELL AS THE FUEL INJECTORS. FORD INFORMED THE CONSUMER, THE PROBLEM WITH THE FUEL TANK WAS DU…
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2006 FORD F550. CONSUMER STATES PROBLEM WITH TURBO CHARGERS AND FUEL TANK LINERS *TGW THE CONSUMER STATED THE TURBO WAS REPLACED TWICE AND THE FUEL TANK WAS REPLACED ONCE. THE FUEL TANK LINING BROKE DOWN AND CLOGGED THE FUEL FILTERS AS WELL AS THE FUEL INJECTORS. FORD INFORMED THE CONSUMER, THE PROBLEM WITH THE FUEL TANK WAS DUE TO THE ADDITIVES IN THE NORTHEAST DIESEL FUEL. *JB
NHTSA ODI #10468722
15,000 miles · Aug 23, 2011
Fuel System, Diesel
TL* THE CONTACT OWNS A 2006 FORD F-550 SD. THE CONTACT STATED THAT THE VEHICLE WOULD STALL WHILE DRIVING AT VARIOUS SPEEDS. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THAT THE LINING ON THE INTERIOR OF THE FUEL TANK WAS DETERIORATING. THE VEHICLE WAS REPAIRED. APPROXIMATELY ONE HOUR LATER, THE F…
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TL* THE CONTACT OWNS A 2006 FORD F-550 SD. THE CONTACT STATED THAT THE VEHICLE WOULD STALL WHILE DRIVING AT VARIOUS SPEEDS. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THAT THE LINING ON THE INTERIOR OF THE FUEL TANK WAS DETERIORATING. THE VEHICLE WAS REPAIRED. APPROXIMATELY ONE HOUR LATER, THE FAILURE RECURRED. THE VEHICLE WAS TAKEN BACK TO AN AUTHORIZED DEALER WHERE IT WAS AGAIN IN THE PROCESS OF BEING REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND THE CONTACT WAS INFORMED THAT THE FAILURE WAS DUE TO THE CORROSION OF THE DIESEL FUEL TANKS. THE FAILURE MILEAGE WAS 15,000. UPDATED 10/04/11*LJ UPDATED 3/29/12 *CN
NHTSA ODI #10421164
128,000 miles · Apr 24, 2011
Fuel System, Diesel
VEHICLE FORDF550 DIESEL STALLED ON ROAD. PROBLEM DIESEL FUEL TANK DELAMINATION CLOGGED FILTER AND FUEL PUMP. FIX WAS REPLACE FUEL TANK AND REPLACE FUEL PUMP. HAVE NEVER USED BIO DIESEL FUEL. *TR
NHTSA ODI #10397256
51,723 miles · Mar 25, 2011
Fuel System, Diesel
I HAVE HAD CONTINUOUS PROBLEMS WITH TWO F550 DIESEL TRUCKS THAT I OWN. THEY BOTH HAVE HAD CONSTANT PROBLEMS WITH LACK OF POWER/NO POWER WHILE UNDER IT'S MANUFACTURED WARRANTY AND NOW WITH NO WARRANTY. WHILE DRIVING DOWN THE ROAD THE TRUCK WILL LOOSE ALL POWER. THE VEHICLES HAVE BEEN REPAIRED AT A FORD DEALERSHIP ON ALL OCCASI…
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I HAVE HAD CONTINUOUS PROBLEMS WITH TWO F550 DIESEL TRUCKS THAT I OWN. THEY BOTH HAVE HAD CONSTANT PROBLEMS WITH LACK OF POWER/NO POWER WHILE UNDER IT'S MANUFACTURED WARRANTY AND NOW WITH NO WARRANTY. WHILE DRIVING DOWN THE ROAD THE TRUCK WILL LOOSE ALL POWER. THE VEHICLES HAVE BEEN REPAIRED AT A FORD DEALERSHIP ON ALL OCCASIONS UNTIL I COULD NO LONER DEAL WITH THE CONTINUED PROBLEMS AFTER SPENDING THOUSANDS OF DOLLARS AND THEM TELLING ME IT'S FIXED AND MONTHS DOWN THE LINE OR WEEKS AT TIMES THE TRUCKS ARE STILL HAVING THE SAME PROBLEMS. SINCE OCT 2010 I HAVE HAD THE SAME VEHICLE WORKED ON BY TWO INDEPENDENT MECHANICS. EVERY TIME WHILE IN THE SHOP I HAVE HAD TO REPLACE MULTIPLE INJECTORS. FINALLY AFTER THOUSANDS AND THOUSANDS OF DOLLARS WORTH OF WORK AND DOWN TIME I HAVE FOUND AN INDEPENDENT MECHANIC THAT LITERALLY TORE THE VEHICLE APART TO FIND THE CULPRIT OF THIS CONTINUOUS PROBLEM. HE PULLED THE FUEL FILTER WHICH HAD BEEN CHANGED JUST TWO WEEKS PRIOR TO HIM GETTING THE TRUCK WITH THESE ISSUES AND IT WAS LITERALLY COVERED IN SILVER PARTICLES. SO BAD THAT THERE WERE CREASES IN THE FILTER WHERE THE FUEL WAS TRYING TO GET THROUGH THE FILTER BUT COULD NOT. THE FUEL TANK IS DELAMINATING WHICH HAS BEEN CAUSING A RESTRICTED FUEL ISSUE WITH THE TRUCK WHICH IN RETURN KNOCKS OUT FUEL PUMPS AND BLOWS INJECTORS. THUS WHEN THIS HAPPENS THE TRUCK COMPLETELY LOOSES POWER WHILE YOU ARE DRIVING SPEEDS OF 55 PLUS DOWN THE ROAD WITH NO WARNING TO YOU OR ALL THE OTHER VEHICLES BEHIND YOU. THIS IS A VERY SERIOUS MATTER IN WHICH I BELIEVE FORD IS VERY AWARE OF AND FROM WHAT I HAVE GATHERED ON THE INTERNET IN READING ABOUT MY PROBLEMS REFUSES TO DO ANYTHING ABOUT IT AND BLAMES THE CONSUMER OF WHERE THEY BUY THEIR FUEL. I HAVE BEEN TOLD NUMEROUS TIMES WHEN COMPLAINING TO THE DEALERSHIP OF THE SAME PROBLEMS THAT IT WHERE I PURCHASE MY FUEL. I HAVE ALL MY RECEIPTS AS WELL AS THE FUEL FILTER THAT IS COATED WITH SILVER SHAVING. *TR
NHTSA ODI #10392923
48,318 miles · Jan 24, 2011
Fuel System, Diesel
TL*THE CONTACT OWNS A 2006 FORD F-550. THE CONTACT STATED THAT WHILE DRIVING 45 MPH, THE VEHICLE BEGAN TO STALL AND SHAKE AS IF IT HAD RUN OUT OF FUEL. THE CONTACT PULLED OVER AND THE VEHICLE SUDDENLY SHUT OFF. THE FUEL GAUGE INDICATED THAT THE VEHICLE CONTAINED A HALF TANK OF FUEL. THE CONTACT RESTARTED THE VEHICLE WHICH SHUT O…
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TL*THE CONTACT OWNS A 2006 FORD F-550. THE CONTACT STATED THAT WHILE DRIVING 45 MPH, THE VEHICLE BEGAN TO STALL AND SHAKE AS IF IT HAD RUN OUT OF FUEL. THE CONTACT PULLED OVER AND THE VEHICLE SUDDENLY SHUT OFF. THE FUEL GAUGE INDICATED THAT THE VEHICLE CONTAINED A HALF TANK OF FUEL. THE CONTACT RESTARTED THE VEHICLE WHICH SHUT OFF AGAIN. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER BUT THE VEHICLE HAD NOT BEEN INSPECTED. PRIOR TO THE FAILURE, THE FUEL TANK HAD BEEN REPLACED THREE TIMES. THE FAILURE MILEAGE WAS 48,318.
NHTSA ODI #10378442
59,000 miles · Jan 10, 2011
Fuel System, Diesel
TL* THE CONTACT OWNS A 2006 FORD F-550 DIESEL. THE CONTACT STATED THAT THE FUEL TANK WAS ERODING AND CAUSING THE VEHICLE TO SPORADICALLY LOSE POWER WITHOUT WARNING. THE VEHICLE WAS TAKEN TO THE DEALER AND THE CONTACT WAS INFORMED THAT THE FUEL TANK WOULD NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS …
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TL* THE CONTACT OWNS A 2006 FORD F-550 DIESEL. THE CONTACT STATED THAT THE FUEL TANK WAS ERODING AND CAUSING THE VEHICLE TO SPORADICALLY LOSE POWER WITHOUT WARNING. THE VEHICLE WAS TAKEN TO THE DEALER AND THE CONTACT WAS INFORMED THAT THE FUEL TANK WOULD NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 59,000 AND THE CURRENT MILEAGE WAS 60,000.
NHTSA ODI #10375486
27,700 miles · Jan 10, 2011
Fuel System, Diesel
TL* THE CONTACT OWNS A 2006 FORD F550. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE WOULD DRIVE SLUGGISH AND OFTEN STALL WITHOUT WARNING. THE CONTACT WAS ABLE TO RESTART THE VEHICLE BY REPLACING THE FUEL FILTERS. HE THEN TOOK THE VEHICLE TO A DEALER FOR AN INSPECTION AND WAS INFORMED THAT THE FUEL TANK WA…
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TL* THE CONTACT OWNS A 2006 FORD F550. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE WOULD DRIVE SLUGGISH AND OFTEN STALL WITHOUT WARNING. THE CONTACT WAS ABLE TO RESTART THE VEHICLE BY REPLACING THE FUEL FILTERS. HE THEN TOOK THE VEHICLE TO A DEALER FOR AN INSPECTION AND WAS INFORMED THAT THE FUEL TANK WAS DELAMINATING. THE VEHICLE WAS REPAIRED FOR THE FUEL TANK, SENDER, PUMP AND FILTERS. THE MANUFACTURER WAS CONTACTED AND INFORMED HIM THAT THEY WERE AWARE OF THE FAILURE BUT OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 27,700.
NHTSA ODI #10375474
124,200 miles · May 4, 2010
Fuel System, Diesel
THE COATING ON THE INSIDE OF THE FUEL TANK DELAMINATED SENDING DEBRIS THROUGH THE FUEL LINES PUMP AND FILTERS. DUE TO THE DEBRIS THE VEHICLE'S FUEL SYSTEM THE VEHICLE LOST POWER AND EVENTUALLY STALLED. THE VEHICLE INVOLVED IS A 2006 FORD F-550 SD WITH A 6.0 LITER POWERSTROKE DIESEL AMBULANCE. *TR
NHTSA ODI #10328864
Official recalls
1Jul 13, 2011
FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.
Consequence & remedy
Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
Additional source detail variants (2)
Exterior Lighting:brake Lights
FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.
Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
Exterior Lighting:tail Lights
FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.
Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗