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2005 Ford F-550 Sd

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

30 reports with mileage · 2 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel System, Diesel. Review the 16 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 5 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 4 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

0 crash reports0 fire reports0 injury reports

Fuel System, Diesel complaints

16 reports
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23,510 miles · Jun 17, 2009
Fuel System, Diesel

WE OWN A 2005 FORD F-550 DIESEL TRUCK. WE ARE HAVING PROBLEMS WITH THE FUEL TANK DELAMINATING AND CAUSING THE FUEL FLOW TO STOP TO THE ENGINE. THIS IS A COMMON PROBLEM ON ALOT OF FORD DIESEL TRUCKS, FORD DOES NOT WANT TO TAKE RESPONSIBILITY FOR THE TANK DELAMINATION, CAUSING THE TRUCK TO STOP RUNNING. WE ARE HAVING TO PAY FOR…

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WE OWN A 2005 FORD F-550 DIESEL TRUCK. WE ARE HAVING PROBLEMS WITH THE FUEL TANK DELAMINATING AND CAUSING THE FUEL FLOW TO STOP TO THE ENGINE. THIS IS A COMMON PROBLEM ON ALOT OF FORD DIESEL TRUCKS, FORD DOES NOT WANT TO TAKE RESPONSIBILITY FOR THE TANK DELAMINATION, CAUSING THE TRUCK TO STOP RUNNING. WE ARE HAVING TO PAY FOR THE REPAIR, EVEN THOUGH THE TRUCK IS STILL UNDER WARRANTY. THEY SAY THAT WE ARE RUNNING BIO-DIESEL THROUGH THE TRUCK AND THIS IS WHAT IS CAUSING THE LINER SEPARATION. *TR

NHTSA ODI #10274121

39,100 miles · Jun 6, 2009
Fuel System, Diesel

1. THE TRUCK WAS LOSING POWER AND COULD BARLEY MAKE IT UP ANY HILL. 2. THE FUEL TANK IS DELAMINATING, ALUMINUM FLAKES ARE CLOGGING THE FILTERS AND INJECTORS. 3. INJECTORS WERE REPLACED ALONG WITH THE FUEL FILTERS. *TR

NHTSA ODI #10272988

40,207 miles · Apr 11, 2009
Fuel System, Diesel

TRUCK STARTED LOSING POWER ON THE HIGHWAY. WOULD HARDLY CLIMB AN INCLINE. WE EXITED THE HIGHWAY, TRUCK WAS RUNNING WORSE, AND FINALLY STALLED OUT. IT WOULD ONLY RESTART AND RUN ROUGH FOR A MINUTE OR TWO AFTER LETTING IT SIT FOR A WHILE, AND THEN STALL AGAIN. I HAD TO GET THE TRUCK TOWED BACK TO MY SHOP. WE CHANGED THE FUEL FILTE…

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TRUCK STARTED LOSING POWER ON THE HIGHWAY. WOULD HARDLY CLIMB AN INCLINE. WE EXITED THE HIGHWAY, TRUCK WAS RUNNING WORSE, AND FINALLY STALLED OUT. IT WOULD ONLY RESTART AND RUN ROUGH FOR A MINUTE OR TWO AFTER LETTING IT SIT FOR A WHILE, AND THEN STALL AGAIN. I HAD TO GET THE TRUCK TOWED BACK TO MY SHOP. WE CHANGED THE FUEL FILTERS, AND THE ONE IN THE FRAME RAIL HAD A SILVER FLAKY SUBSTANCE INSIDE THE FILTER. I HAD TO PUT THE TRUCK ON A TRAILER, AND BRING IT TO THE DEALERSHIP. I WAS TOLD I NEEDED A NEW FUEL TANK, A NEW FUEL PUMP, NEW FUEL FILTERS, AND THE FUEL SYSTEM NEEDS TO BE FLUSHED. THEY SAID THEY ARE AWARE OF THE PROBLEM, AND THEY CALLED A WARRANTY REP. THEY REFUSED TO HELP ME. I CALLED FORD ROADSIDE ASSISTANCE, AND THEY REFUSED TO HELP ME. I NOW HAVE TO SPEND THOUSANDS TO FIX THIS. THE PARTS SALESMAN AT THE DEALERSHIP SAY THAT THIS HAPPENS ALL THE TIME, AND SOMETIMES THE REPLACEMENT TANKS DO THE SAME THING. I KNOW OF ABOUT A DOZEN OR A DOZEN AND A HALF FORD TRUCKS THAT HAVE HAD THIS EXACT PROBLEM. THERE IS ACTUALLY A DEALERSHIP IN CT THAT STOCKS A BUNCH OF THESE TANKS BECAUSE THIS HAPPENS SO MUCH. *TR

NHTSA ODI #10264980

43,878 miles · Sep 26, 2008
Fuel System, Diesel

TRUCK WILL HAVE A SUDDEN LOSS OF POWER WHEN DRIVING ON THE HIGHWAY AND FINALLY STALLS OUT. IT PUTS THE DRIVER AND THE OCCUPANTS IN A DANGEROUS SITUATION. WE DO MANAGE TO GET THE TRUCK INTO THE SHOULDER AND ATTEMPT TO START THE TRUCK UP. AFTER 10 MINUTES THE TRUCK WILL START UP AND DRIVE OK. THE TRUCK WILL CONTINUE TO DO THIS INT…

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TRUCK WILL HAVE A SUDDEN LOSS OF POWER WHEN DRIVING ON THE HIGHWAY AND FINALLY STALLS OUT. IT PUTS THE DRIVER AND THE OCCUPANTS IN A DANGEROUS SITUATION. WE DO MANAGE TO GET THE TRUCK INTO THE SHOULDER AND ATTEMPT TO START THE TRUCK UP. AFTER 10 MINUTES THE TRUCK WILL START UP AND DRIVE OK. THE TRUCK WILL CONTINUE TO DO THIS INTERMITTENTLY PUTTING THE OCCUPANTS AT RISK. THE FUEL FILTER IS REPLACED BUT CONTINUATION OF THE SAME PROBLEM. THE FUEL PUMP IS NEXT TO BE REPLACED, THEN THE LIFTER PUMP WITH STILL NO RESULTS. THEY FINALLY CHECK THE FUEL TANK AND FIND RUST AND SOME SORT OF BROWN SLIME IN THE TANK AND REPLACE THE TANK ALONG WITH A NEW FUEL FILTER WHICH SOLVED THE PROBLEM. *TR

NHTSA ODI #10243558

27,500 miles · Jul 29, 2008
Fuel System, Diesel

MY FORD F-550 FUEL TANK IS PEELING OFF AND CLOGGING UP THE ENGINE. CAUSING IT TO STOP DEAD IN THE MIDDLE OF DRIVING. FORD WILL NOT FIX THIS UNDER WARRANTY WORK. MY TRUCK ONLY HAS 27,500 MILES ON IT. *TR

NHTSA ODI #10236333

30,000 miles · Dec 6, 2007
Fuel System, Diesel

MY FORD F550 TRUCK IS BEING REPAIRED FOR A DELAMINATING FUEL TANK. FORD IS TRYING TO SAY IT IS FROM USING BIOFUEL,I NEVER USED ANYTHING BUT STRAIGHT DIESEL. THE TANK IS PLASTIC LINED AND IS COMING APART BADLY AND CLOGGING INJECTORS CAUSING THE ENTIRE FUEL SYSTEM AND ENGINE TO FAIL. THE DEALER SAID HE HAS SEEN THIS BEFORE AND IT…

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MY FORD F550 TRUCK IS BEING REPAIRED FOR A DELAMINATING FUEL TANK. FORD IS TRYING TO SAY IT IS FROM USING BIOFUEL,I NEVER USED ANYTHING BUT STRAIGHT DIESEL. THE TANK IS PLASTIC LINED AND IS COMING APART BADLY AND CLOGGING INJECTORS CAUSING THE ENTIRE FUEL SYSTEM AND ENGINE TO FAIL. THE DEALER SAID HE HAS SEEN THIS BEFORE AND IT IS BECOMING A RECURRING PROBLEM. THE TRUCK HAS 41,777 MILES ON IT. THE YEAR IS A 2005, IT WAS IN FOR AN EXTREME LOSS OF POWER WHILE STILL UNDER WARRANTY,THE DEALER MISS DIAGNOSED THE PROBLEM, CHANGED THE FUEL FILTER AND THE TRUCK HAS BEEN RUNNING ERRATIC EVER SINCE. THEY SAID THEY COULD NOT FIND ANY PROBLEM. NOW I AM PAYING TO HAVE A NEW TANK INSTALLED SAME AS THE OLD ONE, AND THE PROBLEM IS ONLY GOING TO HAPPEN AGAIN AND MAY EVEN LEAD TO AN ACCIDENT OR A BLOWN MOTOR. PLEASE CONTACT ME. *TR

NHTSA ODI #10211059

Official recalls

4

11V352000 · Exterior Lighting:brake Lights; Exterior Lighting:tail Lights

Jul 13, 2011

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence & remedy

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Additional source detail variants (2)

Exterior Lighting:brake Lights

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Exterior Lighting:tail Lights

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

05V270000 · Electrical System:wiring

Jun 10, 2005

CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.

Consequence & remedy

Consequence: SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.

Remedy: DEALERS WILL UPGRADE THE FUEL INJECTION CONTROL MODULE (FICM) WIRE HARNESS OR REPLACED, AND/OR HAVE A NEW INJECTION CONTROL PRESSURE (ICP)) SENSOR CONNECTOR INSTALLED FREE OF CHARGE. THE RECALL BEGAN ON JULY 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

05V266000 · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

Jun 9, 2005

ON CERTAIN PICKUP TRUCKS AND CHASSIS CAB VEHICLES EQUIPPED WITH 5.4L OR 6.8L GASOLINE ENGINES, THE FUEL JUMPER LINE MAY HAVE AN INCORRECT END FORM.

Consequence & remedy

Consequence: THE FUEL LINE MAY SEPARATE AT THE CONNECTION TO THE MAIN FUEL BUNDLE. IF THE FUEL LINE SEPARATES, AN OPERATOR MAY NOTICE A GASOLINE ODOR AND/OR FUEL ON THE GROUND, LOSS OF POWER, AND THE ENGINE WILL EVENTUALLY STALL. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSTALL AN EXTERNAL RETENTION CLIP AT THE FUEL JUMPER LINE TO THE MAIN FUEL BUNDLE CONNECTION. THE RECALL BEGAN ON JUNE 20, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

05V135000 · Steering:gear Box:shaft Pitman

Apr 6, 2005

ON CERTAIN CHASSIS CAB TRUCKS, THE STEERING GEAR MAY HAVE SOME GEARS WITH A GEAR PISTON THAT WAS ASSEMBLED WITH AN INCORRECT RE-CIRCULATING BALL TUBE RETAINER. AN INCORRECT RETAINER MAY RESULT IN AN IMPROPERLY RETAINED RE-CIRCULATING BALL TUBE, WHICH MAY NOT KEEP THE RE-CIRCULATING BALLS IN PLACE DURING STEERING GEAR ACTUATION.

Consequence & remedy

Consequence: IF THE RE-CIRCULATING BALLS BECOME DISLODGED A VEHICLE OPERATOR MAY NOTICE NOISE AND INCREASED STEERING EFFORTS THAT MAY EVENTUALLY PROGRESS TO IMPAIRED STEERING OR POTENTIAL LOSS OF STEERING WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL INSPECT THE STEERING GEAR FOR A SPECIFIC DATE CODE AND REPLACE IF NECESSARY FREE OF CHARGE. THE RECALL BEGAN ON APRIL 4, 2005. OWNERS MAY CONTACT AT 1-800-392-3673.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.