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2005 Ford F-550 Sd

Owner reports · Recalls · Investigations

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There is not enough comparable history to draw a useful model-year comparison.

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How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

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When problems were reported

Mileage at the reported incident

30 reports with mileage · 2 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel System, Diesel. Review the 16 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 5 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 4 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

0 crash reports0 fire reports0 injury reports

Engine And Engine Cooling complaints

5 reports
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59,578 miles · Feb 3, 2012
Engine And Engine Cooling

TRUCK WAS PURCHASED BRAND NEW BY MY COMPANY IN 2005. THIS PROBLEM BEGAN IN 2008. I HAVE RECORDS OF PREVENTATIVE MAINTENANCE BEING DONE PER MANUFACTURER INSTRUCTIONS. I ALSO HAD THE PM DONE AT THE DEALERSHIP. THE CHIEF PROBLEM IS THE ENGINE HAS CONTINUAL POWER ISSUES WHICH INCLUDE STALLING, SHAKING, EXCESS SMOKING. THE ENGINE JUS…

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TRUCK WAS PURCHASED BRAND NEW BY MY COMPANY IN 2005. THIS PROBLEM BEGAN IN 2008. I HAVE RECORDS OF PREVENTATIVE MAINTENANCE BEING DONE PER MANUFACTURER INSTRUCTIONS. I ALSO HAD THE PM DONE AT THE DEALERSHIP. THE CHIEF PROBLEM IS THE ENGINE HAS CONTINUAL POWER ISSUES WHICH INCLUDE STALLING, SHAKING, EXCESS SMOKING. THE ENGINE JUST STOPS RUNNING WHICH IS A HUGE SAFETY RISK WHILE DRIVING IT. SINCE 2008 THIS TRUCK HAS BEEN TO THE DEALERSHIP VIA TOW TRUCK FOR THE SAME CHIEF COMPLAINT AT LEAST 12 TIMES. EACH TIME THE DEALERSHIP WILL WORK ON THE EGR VALVE, THE EGR COOLER, THE OIL COOLER, THE ICP VALVE, INJECTORS, HEAD AND INTAKE GASKETS, THE COMPUTERS SHOOT CODES SUCH PO261, PO264, PO267, PO269, PO270 AND PO273, PO276, PO279, PO280 AND PO611. THIS TRUCKS ENGINE NEEDS RECALLED TO FIND THE MAIN PROBLEM. IT IS NOW 2012 MY TRUCK IS 7 YEARS OLD WITH JUST AT 100,000 MILES. THIS IS A DIESEL ENGINE 6.0 THEY ARE SUPPOSE TO LAST LONGER THAN GASOLINE ENGINES HOWEVER THIS ENGINE HAS MAJOR SAFETY RECURRING PROBLEMS THAT ARE DANGEROUS TO THE PUBLIC HIGHWAY AND THE PEOPLE DRIVING ON IT. IT ALSO HAS COST THOUSANDS OF DOLLARS IN UNSUCCESSFUL REPAIRS AND LOST WORK TIME FOR MY COMPANY. *KB

NHTSA ODI #10446404

Mileage unknown · May 18, 2011
Electrical SystemEngine And Engine CoolingFuel System, Diesel

WE STARTED EXPERIENCING PROBLEMS WITH THE WHEELS, BRAKES, ELECTRICAL, ENGINE AND VEHICLE STALLING WHEN BEING DRIVEN IN 2005-2008. CONTINUED TO HAVE PROBLEMS IN 2009 WITH THE TRANSMISSION, COOLANT, LACK OF POWER, BATTERIES AND VEHICLE STALLING WHILE BEING DRIVEN. THE FORD DEALER DIAGNOSED AS A TURBO PROBLEM, HEAD GASKET, VC GASK…

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WE STARTED EXPERIENCING PROBLEMS WITH THE WHEELS, BRAKES, ELECTRICAL, ENGINE AND VEHICLE STALLING WHEN BEING DRIVEN IN 2005-2008. CONTINUED TO HAVE PROBLEMS IN 2009 WITH THE TRANSMISSION, COOLANT, LACK OF POWER, BATTERIES AND VEHICLE STALLING WHILE BEING DRIVEN. THE FORD DEALER DIAGNOSED AS A TURBO PROBLEM, HEAD GASKET, VC GASKET, EGR, OIL COOLER, NO OIL PRESSURE. A NEW TURBO WAS INSTALLED. IN DECEMBER 2009 THE TRUCK STALLED WHILE DRIVING, DUE TO A FAILED TURBO HOSE. JAN. 2010, THE TRUCK STALLED AGAIN. THE CAM SENSOR, INJECTOR AND FICM WERE REPLACED. IN APRIL AND MAY 2010, THE TRUCK STALLED AGAIN AND ALL THE INJECTORS WERE REPLACED. IN MARCH 2011, THE TRUCK STALLED AGAIN AND THE CAM SENSOR AND INJECTORS WERE REPLACED AGAIN. APRIL 2011, THE INJECTOR NEEDED TO BE REPLACED AGAIN. UPDATED 10/20/11 *BF

NHTSA ODI #10431108

50,000 miles · Jun 7, 2010
Engine And Engine Cooling

THE CONTACT OWNS A 2005 FORD F-550. SHE STATED THAT ON JUNE 1, 2010, WHILE DRIVING 20 MPH, THE ENGINE OVERHEATED AND CONTACT HAD TO STOP THE VEHICLE AND REPLACED THE COOLANT FLUIDS. THE DEALER AND MANUFACTURER WAS CONTACTED AND ADVISED THAT THEY WERE NOT ABLE TO REPAIR THE FAILURE BECAUSE IT WAS NO LONGER UNDER WARRANTY. THE…

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THE CONTACT OWNS A 2005 FORD F-550. SHE STATED THAT ON JUNE 1, 2010, WHILE DRIVING 20 MPH, THE ENGINE OVERHEATED AND CONTACT HAD TO STOP THE VEHICLE AND REPLACED THE COOLANT FLUIDS. THE DEALER AND MANUFACTURER WAS CONTACTED AND ADVISED THAT THEY WERE NOT ABLE TO REPAIR THE FAILURE BECAUSE IT WAS NO LONGER UNDER WARRANTY. THE FAILURE AND CURRENT MILEAGE WERE 50,000..MR

NHTSA ODI #10335108

11,000 miles · Oct 23, 2008
Engine And Engine Cooling

ENGINE AND ENGINE COOLING:ENGINE:DIESEL MY FORD F550 HEAVY DUTY TRUCK EQUIPPED WITH DIESEL ENGINE, THE CAMSHAFT POSITION SENSOR LOCATED ON THE ENGINE OF THE VEHICLE MAY FUNCTION INTERMITTENTLY, POSSIBLY RESULTING IN AN ENGINE STALL. I HEAR I'M NOT THE ONLY I KNOW FOR A FACT THE FORD HAS HAD MANY PROBLEM'S WITH THEIR ENGI…

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ENGINE AND ENGINE COOLING:ENGINE:DIESEL MY FORD F550 HEAVY DUTY TRUCK EQUIPPED WITH DIESEL ENGINE, THE CAMSHAFT POSITION SENSOR LOCATED ON THE ENGINE OF THE VEHICLE MAY FUNCTION INTERMITTENTLY, POSSIBLY RESULTING IN AN ENGINE STALL. I HEAR I'M NOT THE ONLY I KNOW FOR A FACT THE FORD HAS HAD MANY PROBLEM'S WITH THEIR ENGINE'S IF POSSIBLE I WOULD LIKE TO RETURN IT FOR A REFUND. *TR

NHTSA ODI #10246571

51,000 miles · Jan 22, 2007
Engine And Engine Cooling

TL* - AT A STOP SIGN THE CONTACT WAS GETTING READY TO ACCELERATE ACROSS A MAIN ROAD WITH THIS 05 FORD F-550 SUPER DUTY. WHILE ACCELERATING THE VEHICLE COMPLETELY LOST POWER, STALLING IN THE MIDDLE OF THE ROAD. BEFORE VEHICLE COMPLETELY STALLED, THE CHECK ENGINE WARNING LIGHT CAME ON WITHIN A SECOND AFTER THE ENGINE LIGHT CAME…

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TL* - AT A STOP SIGN THE CONTACT WAS GETTING READY TO ACCELERATE ACROSS A MAIN ROAD WITH THIS 05 FORD F-550 SUPER DUTY. WHILE ACCELERATING THE VEHICLE COMPLETELY LOST POWER, STALLING IN THE MIDDLE OF THE ROAD. BEFORE VEHICLE COMPLETELY STALLED, THE CHECK ENGINE WARNING LIGHT CAME ON WITHIN A SECOND AFTER THE ENGINE LIGHT CAME ON THE VEHICLE STALLED OUT. THE VEHICLE WAS TOWED INTO DEALERSHIP AND AT THE DEALERSHIP THEY STATED THAT THE OIL PUMP PRESSURE DROPPED BELOW 20 POUNDS CAUSING THE VEHICLE TO SHOT OFF AUTOMATICALLY. *AK UPDATED 02/22/07. *JB

NHTSA ODI #10179392

Official recalls

4

11V352000 · Exterior Lighting:brake Lights; Exterior Lighting:tail Lights

Jul 13, 2011

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence & remedy

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Additional source detail variants (2)

Exterior Lighting:brake Lights

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Exterior Lighting:tail Lights

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

05V270000 · Electrical System:wiring

Jun 10, 2005

CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.

Consequence & remedy

Consequence: SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.

Remedy: DEALERS WILL UPGRADE THE FUEL INJECTION CONTROL MODULE (FICM) WIRE HARNESS OR REPLACED, AND/OR HAVE A NEW INJECTION CONTROL PRESSURE (ICP)) SENSOR CONNECTOR INSTALLED FREE OF CHARGE. THE RECALL BEGAN ON JULY 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

05V266000 · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

Jun 9, 2005

ON CERTAIN PICKUP TRUCKS AND CHASSIS CAB VEHICLES EQUIPPED WITH 5.4L OR 6.8L GASOLINE ENGINES, THE FUEL JUMPER LINE MAY HAVE AN INCORRECT END FORM.

Consequence & remedy

Consequence: THE FUEL LINE MAY SEPARATE AT THE CONNECTION TO THE MAIN FUEL BUNDLE. IF THE FUEL LINE SEPARATES, AN OPERATOR MAY NOTICE A GASOLINE ODOR AND/OR FUEL ON THE GROUND, LOSS OF POWER, AND THE ENGINE WILL EVENTUALLY STALL. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSTALL AN EXTERNAL RETENTION CLIP AT THE FUEL JUMPER LINE TO THE MAIN FUEL BUNDLE CONNECTION. THE RECALL BEGAN ON JUNE 20, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

05V135000 · Steering:gear Box:shaft Pitman

Apr 6, 2005

ON CERTAIN CHASSIS CAB TRUCKS, THE STEERING GEAR MAY HAVE SOME GEARS WITH A GEAR PISTON THAT WAS ASSEMBLED WITH AN INCORRECT RE-CIRCULATING BALL TUBE RETAINER. AN INCORRECT RETAINER MAY RESULT IN AN IMPROPERLY RETAINED RE-CIRCULATING BALL TUBE, WHICH MAY NOT KEEP THE RE-CIRCULATING BALLS IN PLACE DURING STEERING GEAR ACTUATION.

Consequence & remedy

Consequence: IF THE RE-CIRCULATING BALLS BECOME DISLODGED A VEHICLE OPERATOR MAY NOTICE NOISE AND INCREASED STEERING EFFORTS THAT MAY EVENTUALLY PROGRESS TO IMPAIRED STEERING OR POTENTIAL LOSS OF STEERING WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL INSPECT THE STEERING GEAR FOR A SPECIFIC DATE CODE AND REPLACE IF NECESSARY FREE OF CHARGE. THE RECALL BEGAN ON APRIL 4, 2005. OWNERS MAY CONTACT AT 1-800-392-3673.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.