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2004 Ford F-550 Sd

Owner reports · Recalls · Investigations

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

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When problems were reported

Mileage at the reported incident

39 reports with mileage · 10 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel System, Diesel. Review the 21 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 16 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 9 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

1 crash reports5 fire reports1 injury reports

Power Train complaints

6 reports
Clear category filter
100 miles · Aug 15, 2011
Power Train

PROBLEM 1: IN 2004 I PURCHASED A NEW FORD F-550 WITH THE GASOLINE V10. ABOUT ONE MONTH AFTER OWNING THE TRUCK THE THROUGH-OUT BEARING ON THE CLUTCH STARTED MAKING NOISE AND HAS DONE SO. THIS YEAR WITH ONLY 49,000 MILES ON THE TRUCK NOW IT DOES NOT WANT TO GO INTO GEAR SOMETIMES.BY THE TIME I CONTACTED MY DEALER HE SAID THAT THE …

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PROBLEM 1: IN 2004 I PURCHASED A NEW FORD F-550 WITH THE GASOLINE V10. ABOUT ONE MONTH AFTER OWNING THE TRUCK THE THROUGH-OUT BEARING ON THE CLUTCH STARTED MAKING NOISE AND HAS DONE SO. THIS YEAR WITH ONLY 49,000 MILES ON THE TRUCK NOW IT DOES NOT WANT TO GO INTO GEAR SOMETIMES.BY THE TIME I CONTACTED MY DEALER HE SAID THAT THE TRUCK WAS OFF WARRANTY. DID THEY SELL CHEAP BEARINGS IN THESE TRUCKS, BECAUSE MY LAST F350 I HAD FOR 14 YEARS WITHOUT ANY PROBLEMS. PROBLEM 2: EVER SINCE I HAVE OWNED THIS TRUCK. WHEN YOU ARE SITTING AT A LIGHT AND GET READY TO GO. ALL OF A SUDDEN THE ENGINE SHUTS DOWN FOR ABOUT 2 SECONDS AND THEN GOES. *TR

NHTSA ODI #10419489

68,000 miles · Jan 5, 2011
Engine And Engine CoolingFuel System, DieselPower Train

04 FORD F550 SD DUMP TRUCK WAS BOUGHT NEW ON 12/04.. IN APRIL 2005 TRANSMISSION LEAKED FLUID WHILE IN PARK AND TRUCK WAS TOWED TO DEALER. THE DEALER CLAIMED CAUSE OF PROBLEM WAS DUE TO LOOSE BOLTS ON TRANS CASE. TRANSMISSION CONTINUED TO SLIP BUT DEALER COULD NOT FIND PROBLEM. FEBRUARY 2006, APPROXIMATELY 16,000 MILES ON TRUCK, …

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04 FORD F550 SD DUMP TRUCK WAS BOUGHT NEW ON 12/04.. IN APRIL 2005 TRANSMISSION LEAKED FLUID WHILE IN PARK AND TRUCK WAS TOWED TO DEALER. THE DEALER CLAIMED CAUSE OF PROBLEM WAS DUE TO LOOSE BOLTS ON TRANS CASE. TRANSMISSION CONTINUED TO SLIP BUT DEALER COULD NOT FIND PROBLEM. FEBRUARY 2006, APPROXIMATELY 16,000 MILES ON TRUCK, TRANSMISSION COMPLETELY FAILS. TRUCK TOWED TO DEALERSHIP AND NEW TRANSMISSION INSTALLED. ON JUNE 2008 (APPROXIMATELY 56,000 MILES) WHILE DRIVING ON MAJOR HIGHWAY, TRUCK BEGINS TO LOSE POWER AND BLACK SMOKE POURS OUT OF MUFFLER. THE TRUCK WAS DRIVEN TO LOCAL DEALERSHIP AND DIAGNOSED WITH A BLOWN TURBO. FORD DID NOT COVER COST OF REPAIR. I PAID $4,500.00 OUT OF POCKET TO REPLACE TURBO. AUGUST 2009 (APPROXIMATELY 68,000 MILES) AGAIN WHILE DRIVING ON MAJOR HIGHWAY, TRUCK LOSES POWER AND STALLS. TRUCK WAS TOWED TO FORD DEALERSHIP AND DIAGNOSED WITH CLOGGED INJECTORS DUE TO DETERIORATING GAS TANK. DEALER ADVISED ME THAT ALL 8 INJECTORS WOULD HAVE TO BE REPLACED AND NEW FUEL PUMP INSTALLED. THE TOTAL COST OF REPAIRS WOULD BE $4,300.00 AND IT WOULD NOT BE COVERED BY FORD. I WAS INCENSED TO SAY THE LEAST...AFTER GETTING A SECOND OPINION, I PAID AN ADDITIONAL $475.00 AND HAD THE TRUCK TOWED TO ANOTHER FORD DEALERSHIP WHICH MADE THE REPAIRS WITHOUT ANY COST TO ME. THE FUEL TANK WAS NOT REPLACED EVEN THOUGH IT WAS THE CAUSE OF THE PROBLEM. I REPLACED THE TANK AND PAID $750.00 OUT OF POCKET...DECEMBER 27, 2010 (96,000 MILES) WITHOUT WARNING, TRANSMISSION BEGINS TO SLIP. I CONTACTED THE FORD DEALERSHIP THAT MADE THE LAST REPAIRS. I WAS TOLD THE TRANSMISSION WAS OUT OF WARRANTY AND WOULD NOT BE COVERED BY FORD. IT WOULD COST $4,200.00 TO REPLACE. I TOOK TRUCK TO A LOCAL TRANSMISSION REPAIR SHOP AND PAID $3,000.00 TO REBUILD TRANSMISSION. ITS OBVIOUS THAT FORD DOES NOT BACK UP THEIR PRODUCT. I WILL NEVER BUY ANOTHER FORD AGAIN!!!! *TR

NHTSA ODI #10374870

41,000 miles · Feb 22, 2007
Electrical SystemFuel System, GasolinePower Train

TL* - THE CONTACT OWNS A 2004 FORD F550. THE CONTACT STATED THAT APPROXIMATELY 1 YEAR THE VEHICLE HAD AN ELECTRICAL SHORT., TOOK THE VEHICLE TO BE REPAIRED AND THAT VERY SAME DAY HAD PROBLEMS WITH THE TRANSMISSION SLIPPING. THE CONTACT STATED THAT APPROXIMATELY ONE YEAR LATER IN JANUARY 2007 THE TRANSMISSION WOULD NOT ENG…

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TL* - THE CONTACT OWNS A 2004 FORD F550. THE CONTACT STATED THAT APPROXIMATELY 1 YEAR THE VEHICLE HAD AN ELECTRICAL SHORT., TOOK THE VEHICLE TO BE REPAIRED AND THAT VERY SAME DAY HAD PROBLEMS WITH THE TRANSMISSION SLIPPING. THE CONTACT STATED THAT APPROXIMATELY ONE YEAR LATER IN JANUARY 2007 THE TRANSMISSION WOULD NOT ENGAGE, AND ONE COULD DRIVE DOWN THE ROAD AND THE TRANSMISSION WOULD JUST STOP WORKING. THE TRUCK WAS CURRENTLY IN THE REPAIR SHOP, AND IT HAS TAKEN FORD OVER A WEEK TO DIAGNOSE THE PROBLEM. THE CURRENT DIAGNOSIS SHOWED THAT ALL 4 SOLENOIDS IN THE TRANSMISSION NEEDED TO BE REPLACED. THE CONTACT STATED THAT THE TRANSMISSION NEEDS TO BE TOTALLY REPLACED. THE CONTACT STATED THAT NEITHER SPEED NOR THE WEATHER WERE FACTORS. *AK THE DEALER STATED PERFORMED THE RECALL PERTAINING TO FUEL INJECTOR CONTROL MODULE WIRING AND CHARGED AIR COOLER DUCT. *TR

NHTSA ODI #10183245

1,400 miles · Aug 12, 2005
Power Train

DT: PURCHASED NEW FORD 2004 F550 TRUCK IN JULY 2004 AND VEHICLE HAD TO BE SERVICES FOR TRANSMISSION PROBLEMS ON SEPTEMBER 2004, NOVEMBER2004, DECEMBER 2004, MAY 2005 AND JUNE 2005. ALL INSTANCES, TRANSMISSION WAS NOT SHIFTING GEARS AND TURBO BLEW OUT. THE TRANSMISSION PROBLEMS OCCURRED UNDER 1400 MILES AND THE SPEED WHEN ALL …

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DT: PURCHASED NEW FORD 2004 F550 TRUCK IN JULY 2004 AND VEHICLE HAD TO BE SERVICES FOR TRANSMISSION PROBLEMS ON SEPTEMBER 2004, NOVEMBER2004, DECEMBER 2004, MAY 2005 AND JUNE 2005. ALL INSTANCES, TRANSMISSION WAS NOT SHIFTING GEARS AND TURBO BLEW OUT. THE TRANSMISSION PROBLEMS OCCURRED UNDER 1400 MILES AND THE SPEED WHEN ALL INCIDENTS HAPPENED WAS 40-45 MPH. TRUCK WAS SERVICED BY FORD DEALER IN ALL INCIDENTS. TRUCK WOULD WORK FOR TWO OR THREE WEEKS THEN STARTED HAVING PROBLEMS SUCH AS VIBRATION AND A LOAD NOISE WHILE DRIVING. *NM

NHTSA ODI #10128269

525 miles · Aug 9, 2005
Air BagsElectrical SystemFuel System, Other

DT: THE VEHICLE SURGED AND ACCELERATED ON ITS OWN. THIS HAPPENED THIS HAS HAPPENED A T LEAST 50 TIMES OR MORE. WHILE DRIVING 43 MPH VEHICLE SHUT DOWN. HAD TO SLAM ON THE EMERGENCY BRAKE AND PULL IT TO THE CURB. ALSO, WHILE DRIVING AT 38 MPH OR 1100 RPMS THERE WAS VIBRATION COMING FROM THE ENGINE. IT FELT LIKE IT WAS …

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DT: THE VEHICLE SURGED AND ACCELERATED ON ITS OWN. THIS HAPPENED THIS HAS HAPPENED A T LEAST 50 TIMES OR MORE. WHILE DRIVING 43 MPH VEHICLE SHUT DOWN. HAD TO SLAM ON THE EMERGENCY BRAKE AND PULL IT TO THE CURB. ALSO, WHILE DRIVING AT 38 MPH OR 1100 RPMS THERE WAS VIBRATION COMING FROM THE ENGINE. IT FELT LIKE IT WAS COMING RIGHT FROM CONSUMER'S FEET. IT FELT LIKE TRANSMISSION DISENGAGED. THEN, AFTER 10-15 SECONDS IT FELT LIKE IT KICKED BACK IN. THERE WAS A LOUD POP WHEN THIS HAPPENED. THE VEHICLE WAS BURNING MORE FUEL THAN IT DID WHEN FIRST PURCHASED IT. SOMETIMES THE WATER AND FUEL LIGHTS CAME ON. THE DEALER TOLD HIM THAT WHEN THIS HAPPENED HE SHOULD PULL OVER. BUT WHEN HE DOES THERE IS NO WATER IN THE FUEL. THE FUEL GAUGE WILL COMPLETELY GO TO LOW THEN COME BACK UP AFTER ABOUT 10-15 MILES. ALSO, THE AIR BAG LIGHT WILL COME ON. WHEN HE TAKES VEHICLE TO THE DEALER THEY USUALLY GO THROUGH THE WHOLE VEHICLE, SPECIFICALLY THE ELECTRICAL SYSTEMS. THE DEALERSHIP TRIED BUT FAILED TO FIX THESE PROBLEMS. HAD TAKEN THE VEHICLE TO A VARIETY OF DEALERSHIPS MULTIPLE TIMES. THE TURBO, TRANSMISSION AND WIRING WAS REPLACED. THE DEALER TOLD THE CONSUMER THAT THE VEHICLE HAD NOT BEEN CODED WHEN HE PURCHASED IT. *AK

NHTSA ODI #10132084

Mileage unknown · Nov 3, 2004
Engine And Engine CoolingPower Train

WHILE SHIFTING, THE TRANSMISSION DOWN SHIFTED ON ITS OWN. THE TRANSMISSION SURGED, AND THE VEHICLE BLEW OUT BLUE SMOKE. THE CONSUMER DROVE VEHICLE TO THE DEALER, AND THE MECHANIC DETERMINED THAT EBP SENSOR NEEDED TO BE REPLACED. *AK THE ENGINE LOADED UP WITH FUEL, SMOKE, SURGING WHEN DOWN SHIFTED WHEN THE BRAKE WAS APPLI…

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WHILE SHIFTING, THE TRANSMISSION DOWN SHIFTED ON ITS OWN. THE TRANSMISSION SURGED, AND THE VEHICLE BLEW OUT BLUE SMOKE. THE CONSUMER DROVE VEHICLE TO THE DEALER, AND THE MECHANIC DETERMINED THAT EBP SENSOR NEEDED TO BE REPLACED. *AK THE ENGINE LOADED UP WITH FUEL, SMOKE, SURGING WHEN DOWN SHIFTED WHEN THE BRAKE WAS APPLIED, AND SEVERE MISSING WHEN GEARS WENT DOWN TO FIRST, ALL OCCURRED AS THE VEHICLE WAS IN THE TOW HAUL POSITION. WHEN THE PROBLEM OCCURRED ON ICE OR SNOW COVERED ROADS. *SC

NHTSA ODI #10095159

Official recalls

2

11V352000 · Exterior Lighting:brake Lights; Exterior Lighting:tail Lights

Jul 13, 2011

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence & remedy

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Additional source detail variants (2)

Exterior Lighting:brake Lights

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Exterior Lighting:tail Lights

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

05V270000 · Electrical System:wiring

Jun 10, 2005

CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.

Consequence & remedy

Consequence: SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.

Remedy: DEALERS WILL UPGRADE THE FUEL INJECTION CONTROL MODULE (FICM) WIRE HARNESS OR REPLACED, AND/OR HAVE A NEW INJECTION CONTROL PRESSURE (ICP)) SENSOR CONNECTOR INSTALLED FREE OF CHARGE. THE RECALL BEGAN ON JULY 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA05003 · Engine Stalling

Opened Feb 15, 2005 · Closed Nov 2, 2005

Status: closed (inferred from source dates) · Electrical System:wiring:front Underhood; Engine And Engine Cooling; Engine And Engine Cooling:engine:diesel

IN A JUNE 7, 2005 LETTER, FORD NOTIFIED ODI THAT IT WOULD BE CONDUCTING A SAFETY RECALL OF APPROXIMATELY 180,000 FORD F-SUPER DUTY, EXCURSION AND E-SERIES VEHICLES EQUIPPED WITH 6.0L DIESEL ENGINES TO CORRECT TWO WIRING RELATED CONDITIONS THAT COULD RESULT IN ENGINE STALL (NHTSA RECALL NO. 05V-270, FORD NO. 05S34).THE AFFECTED VEHICLES WERE BUILT BETWEEN SEPTEMBER 29, 2003 AND MAY 31, 2004.ACCORDING TO FORD, VEHICLES WITH THE CONDITIONS MAY STALL WITHOUT WARNING AND MAY OR MAY NOT RESTART.FORD WILL INSTRUCT OWNERS OF VEHICLES INCLUDED IN THE RECALL TO TAKE THEIR VEHICLES TO A DEALER TO HAVE THE FUEL INJECTOR CONTROL MODULE WIRE HARNESS UPGRADED OR REPLACED AND OR HAVE A NEW INJECTION CONTROL PRESSURE SENSOR CONNECTOR INSTALLED.DURING A MAY 2005 PRESENTATION TO ODI, FORD IDENTIFIED A NUMBER OF POTENTIAL FAILURE MECHANISMS THAT COULD AFFECT ENGINE PERFORMANCE IN VARIOUS SEGMENTS OF THE SUBJECT VEHICLE POPULATION, INCLUDING THE WIRING CONDITIONS ADDRESSED BY 05V-270.THE WIRING CONDITIONS, WHICH BOTH AFFECT ENGINE FUELING, WERE THE MOST LIKELY CONDITIONS TO RESULT IN ENGINE STALL.THE RECALLED VEHICLES COMPRISE APPROXIMATELY 43% OF THE SUBJECT VEHICLE POPULATION AND ACCOUNT FOR 75 OF THE 113 ODI REPORTS THAT HAVE A VALID VIN (66%).THE VOQ COMPLAINT RATE FOR THE RECALL POPULATION IS 45/100K WHILE THE RATE FOR VEHICLES OUTSIDE THE RECALL POPULATION IS 17/100K AND THEIR TREND (BY DATE OF RECEIPT) IS DECLINING.BASED ON THE ANALYSIS, ODI BELIEVES FORD?S ACTIONS ARE SUFFICIENT TO ADDRESS THE CURRENT SAFETY RISKS AND THE INVESTIGATION IS THUS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY RELATED DEFECT DOES NOT EXIST.FURTHER ACTION WILL BE TAKEN IF WARRANTED BY FUTURE CIRCUMSTANCES.

Additional source detail variants (3)

Electrical System:wiring:front Underhood

IN A JUNE 7, 2005 LETTER, FORD NOTIFIED ODI THAT IT WOULD BE CONDUCTING A SAFETY RECALL OF APPROXIMATELY 180,000 FORD F-SUPER DUTY, EXCURSION AND E-SERIES VEHICLES EQUIPPED WITH 6.0L DIESEL ENGINES TO CORRECT TWO WIRING RELATED CONDITIONS THAT COULD RESULT IN ENGINE STALL (NHTSA RECALL NO. 05V-270, FORD NO. 05S34).THE AFFECTED VEHICLES WERE BUILT BETWEEN SEPTEMBER 29, 2003 AND MAY 31, 2004.ACCORDING TO FORD, VEHICLES WITH THE CONDITIONS MAY STALL WITHOUT WARNING AND MAY OR MAY NOT RESTART.FORD WILL INSTRUCT OWNERS OF VEHICLES INCLUDED IN THE RECALL TO TAKE THEIR VEHICLES TO A DEALER TO HAVE THE FUEL INJECTOR CONTROL MODULE WIRE HARNESS UPGRADED OR REPLACED AND OR HAVE A NEW INJECTION CONTROL PRESSURE SENSOR CONNECTOR INSTALLED.DURING A MAY 2005 PRESENTATION TO ODI, FORD IDENTIFIED A NUMBER OF POTENTIAL FAILURE MECHANISMS THAT COULD AFFECT ENGINE PERFORMANCE IN VARIOUS SEGMENTS OF THE SUBJECT VEHICLE POPULATION, INCLUDING THE WIRING CONDITIONS ADDRESSED BY 05V-270.THE WIRING CONDITIONS, WHICH BOTH AFFECT ENGINE FUELING, WERE THE MOST LIKELY CONDITIONS TO RESULT IN ENGINE STALL.THE RECALLED VEHICLES COMPRISE APPROXIMATELY 43% OF THE SUBJECT VEHICLE POPULATION AND ACCOUNT FOR 75 OF THE 113 ODI REPORTS THAT HAVE A VALID VIN (66%).THE VOQ COMPLAINT RATE FOR THE RECALL POPULATION IS 45/100K WHILE THE RATE FOR VEHICLES OUTSIDE THE RECALL POPULATION IS 17/100K AND THEIR TREND (BY DATE OF RECEIPT) IS DECLINING.BASED ON THE ANALYSIS, ODI BELIEVES FORD?S ACTIONS ARE SUFFICIENT TO ADDRESS THE CURRENT SAFETY RISKS AND THE INVESTIGATION IS THUS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY RELATED DEFECT DOES NOT EXIST.FURTHER ACTION WILL BE TAKEN IF WARRANTED BY FUTURE CIRCUMSTANCES.

Engine And Engine Cooling:engine:diesel

IN A JUNE 7, 2005 LETTER, FORD NOTIFIED ODI THAT IT WOULD BE CONDUCTING A SAFETY RECALL OF APPROXIMATELY 180,000 FORD F-SUPER DUTY, EXCURSION AND E-SERIES VEHICLES EQUIPPED WITH 6.0L DIESEL ENGINES TO CORRECT TWO WIRING RELATED CONDITIONS THAT COULD RESULT IN ENGINE STALL (NHTSA RECALL NO. 05V-270, FORD NO. 05S34).THE AFFECTED VEHICLES WERE BUILT BETWEEN SEPTEMBER 29, 2003 AND MAY 31, 2004.ACCORDING TO FORD, VEHICLES WITH THE CONDITIONS MAY STALL WITHOUT WARNING AND MAY OR MAY NOT RESTART.FORD WILL INSTRUCT OWNERS OF VEHICLES INCLUDED IN THE RECALL TO TAKE THEIR VEHICLES TO A DEALER TO HAVE THE FUEL INJECTOR CONTROL MODULE WIRE HARNESS UPGRADED OR REPLACED AND OR HAVE A NEW INJECTION CONTROL PRESSURE SENSOR CONNECTOR INSTALLED.DURING A MAY 2005 PRESENTATION TO ODI, FORD IDENTIFIED A NUMBER OF POTENTIAL FAILURE MECHANISMS THAT COULD AFFECT ENGINE PERFORMANCE IN VARIOUS SEGMENTS OF THE SUBJECT VEHICLE POPULATION, INCLUDING THE WIRING CONDITIONS ADDRESSED BY 05V-270.THE WIRING CONDITIONS, WHICH BOTH AFFECT ENGINE FUELING, WERE THE MOST LIKELY CONDITIONS TO RESULT IN ENGINE STALL.THE RECALLED VEHICLES COMPRISE APPROXIMATELY 43% OF THE SUBJECT VEHICLE POPULATION AND ACCOUNT FOR 75 OF THE 113 ODI REPORTS THAT HAVE A VALID VIN (66%).THE VOQ COMPLAINT RATE FOR THE RECALL POPULATION IS 45/100K WHILE THE RATE FOR VEHICLES OUTSIDE THE RECALL POPULATION IS 17/100K AND THEIR TREND (BY DATE OF RECEIPT) IS DECLINING.BASED ON THE ANALYSIS, ODI BELIEVES FORD?S ACTIONS ARE SUFFICIENT TO ADDRESS THE CURRENT SAFETY RISKS AND THE INVESTIGATION IS THUS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY RELATED DEFECT DOES NOT EXIST.FURTHER ACTION WILL BE TAKEN IF WARRANTED BY FUTURE CIRCUMSTANCES.

Engine And Engine Cooling

IN A JUNE 7, 2005 LETTER, FORD NOTIFIED ODI THAT IT WOULD BE CONDUCTING A SAFETY RECALL OF APPROXIMATELY 180,000 FORD F-SUPER DUTY, EXCURSION AND E-SERIES VEHICLES EQUIPPED WITH 6.0L DIESEL ENGINES TO CORRECT TWO WIRING RELATED CONDITIONS THAT COULD RESULT IN ENGINE STALL (NHTSA RECALL NO. 05V-270, FORD NO. 05S34).THE AFFECTED VEHICLES WERE BUILT BETWEEN SEPTEMBER 29, 2003 AND MAY 31, 2004.ACCORDING TO FORD, VEHICLES WITH THE CONDITIONS MAY STALL WITHOUT WARNING AND MAY OR MAY NOT RESTART.FORD WILL INSTRUCT OWNERS OF VEHICLES INCLUDED IN THE RECALL TO TAKE THEIR VEHICLES TO A DEALER TO HAVE THE FUEL INJECTOR CONTROL MODULE WIRE HARNESS UPGRADED OR REPLACED AND OR HAVE A NEW INJECTION CONTROL PRESSURE SENSOR CONNECTOR INSTALLED.DURING A MAY 2005 PRESENTATION TO ODI, FORD IDENTIFIED A NUMBER OF POTENTIAL FAILURE MECHANISMS THAT COULD AFFECT ENGINE PERFORMANCE IN VARIOUS SEGMENTS OF THE SUBJECT VEHICLE POPULATION, INCLUDING THE WIRING CONDITIONS ADDRESSED BY 05V-270.THE WIRING CONDITIONS, WHICH BOTH AFFECT ENGINE FUELING, WERE THE MOST LIKELY CONDITIONS TO RESULT IN ENGINE STALL.THE RECALLED VEHICLES COMPRISE APPROXIMATELY 43% OF THE SUBJECT VEHICLE POPULATION AND ACCOUNT FOR 75 OF THE 113 ODI REPORTS THAT HAVE A VALID VIN (66%).THE VOQ COMPLAINT RATE FOR THE RECALL POPULATION IS 45/100K WHILE THE RATE FOR VEHICLES OUTSIDE THE RECALL POPULATION IS 17/100K AND THEIR TREND (BY DATE OF RECEIPT) IS DECLINING.BASED ON THE ANALYSIS, ODI BELIEVES FORD?S ACTIONS ARE SUFFICIENT TO ADDRESS THE CURRENT SAFETY RISKS AND THE INVESTIGATION IS THUS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY RELATED DEFECT DOES NOT EXIST.FURTHER ACTION WILL BE TAKEN IF WARRANTED BY FUTURE CIRCUMSTANCES.