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2008 Ford F-450 Sd

Owner reports · Recalls · Investigations

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There is not enough comparable history to draw a useful model-year comparison.

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How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

57 reports with mileage · 11 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 28 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine. Review the 11 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 11 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

1 crash reports3 fire reports3 injury reports

Power Train complaints

11 reports
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164,176 miles · Sep 20, 2024
Power Train

The contact owns a 2008 Ford F-450. The contact stated while driving at approximately 65 MPH, the transfer case exploded, and the front windshield shattered. No injuries were sustained; however, several other vehicles sustained cosmetic damage. No warning light was illuminated. A Police report was filed. The vehicle was not driv…

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The contact owns a 2008 Ford F-450. The contact stated while driving at approximately 65 MPH, the transfer case exploded, and the front windshield shattered. No injuries were sustained; however, several other vehicles sustained cosmetic damage. No warning light was illuminated. A Police report was filed. The vehicle was not drivable and was towed to an independent mechanic for a diagnostic test. The contact was informed that the transfer case, drive shaft assembly, fuel injection pump, fuel lines, and transmission wiring harness needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure and confirmed that there was no recall associated with the failure. The manufacturer referred the contact to the NHTSA Hotline to report the failure. The failure mileage was 164,176.

NHTSA ODI #11615638

124,000 miles · Jun 26, 2015
EngineFuel/propulsion SystemPower Train

I WAS MAKING A LEFT HAND TURN AFYER STOPING AT A TRAFFIC LIGHT AND LOSS POWER. THE ENGINE LIGHT CAME ON AND THE TURBO PRESSURE GAUGE DROPPED. I TOOK THE TRUCK INTO THE DEALER AND THE DEALER TOLD ME THAT A MANAFOLD BOLT HAD BROKEN WHICH CAUSED A BAD EXHUAST LEAK. REPAIR COST WAS $3500. I DROVE THE TRUCK LESS THAN 50 MILES OVE…

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I WAS MAKING A LEFT HAND TURN AFYER STOPING AT A TRAFFIC LIGHT AND LOSS POWER. THE ENGINE LIGHT CAME ON AND THE TURBO PRESSURE GAUGE DROPPED. I TOOK THE TRUCK INTO THE DEALER AND THE DEALER TOLD ME THAT A MANAFOLD BOLT HAD BROKEN WHICH CAUSED A BAD EXHUAST LEAK. REPAIR COST WAS $3500. I DROVE THE TRUCK LESS THAN 50 MILES OVER THE NEXT TWO DAYS AND THE PROBLEM HAPPENED AGAIN WITH LOSS OF POWER AND ENGINE LIGHT ON. I TOOK THE TRUCK BACK THE DEALER AND WAS INFORMED THAT THE HIGH PRESSURE FUEL PUMP HAD EXPLODED AND SENT METAL DEBRIS THROUGH OUT THE FUEL SYSTEM. I WAS THEN TOLD THE REPAIR COST WERE GOING TO $7500 ($6000 FOR PARTS AND $1500 FOR LABOR). THIS IS A BAD FORD ENGINEERING DESIGN PROBLEM AND SHOULD BE PAID FOR BY FORD AS WELL AS A RECALL ON ALL MODELS USING THE SAME HPFP ASSEMBLY.

NHTSA ODI #10730584

85,600 miles · Nov 27, 2014
Power Train

DRIVING ON INTERSTATE WHEN SUDDENLY FELT TRUCK VIBRATION. AS I PULLED OFF TO EXIT - HEARD AND FELT WHAT SOUNDED LIKE AN EXPLOSION FROM UNDERNEATH. WHEN GOT OUT TO LOOK UNDERNEATH, NOTED THAT HALF OF THE TRANSFER CASE WAS GONE; THERE WAS OIL SPILLED ALL OVER THE GROUND AND GEARS LAYING ON TOP OF THE CROSS MEMBER. HAD TRUCK TOW…

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DRIVING ON INTERSTATE WHEN SUDDENLY FELT TRUCK VIBRATION. AS I PULLED OFF TO EXIT - HEARD AND FELT WHAT SOUNDED LIKE AN EXPLOSION FROM UNDERNEATH. WHEN GOT OUT TO LOOK UNDERNEATH, NOTED THAT HALF OF THE TRANSFER CASE WAS GONE; THERE WAS OIL SPILLED ALL OVER THE GROUND AND GEARS LAYING ON TOP OF THE CROSS MEMBER. HAD TRUCK TOWED TO THE DEALERSHIP WHERE PURCHASED. TECHNICIAN SAID THE DRIVE SHAFT AND TRANSFER CASE NEEDED REPLACING. UNABLE TO SAY WHY IT OCCURRED. CHARGES OVER $3,000.00. HAD JUST RECENTLY HAD IN SHOP BECAUSE OF NOISE FROM WHAT I THOUGHT WAS THE DRIVE SHAFT, BUT TECHNICIAN COULDN'T FIND ANYTHING WRONG AT THAT TIME. BOUGHT THIS USED TRUCK JUST 9 MONTHS EARLIER 2014. PLAN TO SPEAK TO OWNER OF DEALERSHIP TO SEE IF WE CAN NEGOTIATE THIS HUMONGOUS CHARGE. *TR

NHTSA ODI #10661141

50,000 miles · Feb 10, 2013
Fuel/propulsion SystemPower TrainService Brakes

DRIVING DOWN THE ROAD AT 65 MPH PULLING A HORSE TRAILER, TRANSFER CASE BLEW UP, BREAKING THE FRONT DRIVE SHAFT, WHICH WIPED OUT THE BRAKE LINES, TRAILER BRAKE LINE AND THE FUEL LIFT PUMP AND LINES. HAD NO POWER OR BRAKES. HAD FORD FIX THE TRUCK, BUT THEY WOULD NOT TAKE ANY RESPONSIBILITY FOR THE FAILURE. THE REASON FOR THE FAI…

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DRIVING DOWN THE ROAD AT 65 MPH PULLING A HORSE TRAILER, TRANSFER CASE BLEW UP, BREAKING THE FRONT DRIVE SHAFT, WHICH WIPED OUT THE BRAKE LINES, TRAILER BRAKE LINE AND THE FUEL LIFT PUMP AND LINES. HAD NO POWER OR BRAKES. HAD FORD FIX THE TRUCK, BUT THEY WOULD NOT TAKE ANY RESPONSIBILITY FOR THE FAILURE. THE REASON FOR THE FAILURE WAS NOT FOUND. *TR

NHTSA ODI #10497616

23,000 miles · Dec 14, 2012
Engine And Engine CoolingPower Train

MOTOR REPLACED AND/OR REBUILT BY DEALER TWICE SINCE PURCHASED. *TR

NHTSA ODI #10488838

123,000 miles · Dec 5, 2012
Power Train

TL* THE CONTACT OWNS A 2008 FORD F-450 SD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 50 MPH, THE TRANSFER CASE EXPLODED, CAUSING THE PARTS AND FLUID TO SHOOT OUT FROM THE VEHICLE. THE CONTACT MERGED TO THE SHOULD OF THE ROAD AND SHUT OFF THE ENGINE. THE VEHICLE WAS TOWED TO THE DEALER BUT WAS NOT DIAGNOSED FOR THE FAIL…

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TL* THE CONTACT OWNS A 2008 FORD F-450 SD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 50 MPH, THE TRANSFER CASE EXPLODED, CAUSING THE PARTS AND FLUID TO SHOOT OUT FROM THE VEHICLE. THE CONTACT MERGED TO THE SHOULD OF THE ROAD AND SHUT OFF THE ENGINE. THE VEHICLE WAS TOWED TO THE DEALER BUT WAS NOT DIAGNOSED FOR THE FAILURE. THE TECHNICIAN ADVISED THE CONTACT THAT A DIAGNOSTIC TEST WOULD NEED TO BE PERFORMED AND THE TRANSFER CASE WOULD NEED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND ADVISED THAT THE VEHICLE WAS NOT INCLUDED IN ANY RECALLS. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE AND CURRENT MILEAGE WAS 123,000.

NHTSA ODI #10487442

30,000 miles · Jul 23, 2012
EngineFuel/propulsion SystemPower Train

FIRST TIME IT WAS MY RADIATOR, I REPLACED IT. SECOND TIME IT WAS AND INJECTOR, I HAD THAT FIXED. NOW IT IS MY TURBO AND ENGINE. FORD REFUSES TO COVER IT UNDER WANRRENTY, MANY PEOPLE HAVE HAD ISSUES WITH THESE MODELS. *TR

NHTSA ODI #10467138

Mileage unknown · Jun 6, 2012
Power TrainFireInjury

CPSC#X1190467A. 2008 FORD F450. CONSUMER STATED WHILE DRIVING THE TRUCK EXPLODED. HE LOST CONTROL OF THE TRUCK AND RAN OFF THE ROAD. THE TRANSFER CASE HAD EXPLODED AND SENT METAL INTO MY TRANSMISSION AND BUSTED IT. *LN THE CONSUMER STATED THE FUEL LINE WAS CUT AND THE WIRING WAS BURNED AS WELL. THE VEHICLE WAS TOWED TO THE DEAL…

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CPSC#X1190467A. 2008 FORD F450. CONSUMER STATED WHILE DRIVING THE TRUCK EXPLODED. HE LOST CONTROL OF THE TRUCK AND RAN OFF THE ROAD. THE TRANSFER CASE HAD EXPLODED AND SENT METAL INTO MY TRANSMISSION AND BUSTED IT. *LN THE CONSUMER STATED THE FUEL LINE WAS CUT AND THE WIRING WAS BURNED AS WELL. THE VEHICLE WAS TOWED TO THE DEALER, WHERE THEY INFORMED THE CONSUMER THE EXPLOSION OCCURRED AS A RESULT OF A FACTORY DEFECT. THE CONSUMER SUFFERED MINOR INJURIES. *JB

NHTSA ODI #10461525

22,624 miles · Nov 5, 2010
Power Train

TRUCK WAS RECALLED TO GIVE WARNING WHEN THE TRUCK GOES INTO REGENERATION. WHEN THE CHECK ENGINE LIGHT WOULD COME ON NOW FORD CURRENT FIX IS FOR THE MESSATO DISPLAY FOR JUST A FEW SECONDS. SO IT CAN BE IN THE REGENERATION MODE AND YOU WILL NOT KNOW IT. BACK TO THE SAME OLD SAFETY AND FIRE HAZARD AS BE FORE THE RECALL.. BEEN AT T…

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TRUCK WAS RECALLED TO GIVE WARNING WHEN THE TRUCK GOES INTO REGENERATION. WHEN THE CHECK ENGINE LIGHT WOULD COME ON NOW FORD CURRENT FIX IS FOR THE MESSATO DISPLAY FOR JUST A FEW SECONDS. SO IT CAN BE IN THE REGENERATION MODE AND YOU WILL NOT KNOW IT. BACK TO THE SAME OLD SAFETY AND FIRE HAZARD AS BE FORE THE RECALL.. BEEN AT THE DEALER SEVERAL TIMES TO CORRECT THE PROBLEM. LAST TIME 10/11/10. *TR

NHTSA ODI #10364158

4,000 miles · May 5, 2010
Electrical SystemEngine And Engine CoolingFuel System, Diesel

INJECTORS TURBO EXHAUST AND ALOT MORE PROBLEMS, BEEN TOWED 6 TIMES BEEN TO THE DEALER OVER 30 TIMES WENT THROUGH LEMON LAW DIDN'T QUALIFY VEHICLE TO HEAVY. *TR

NHTSA ODI #10328946

Official recalls

3

08V096000 · Seats

Feb 28, 2008

FORD IS RECALLING 87,515 MY 2008 F250, F-350, F-450, AND F-550 VEHICLES FOR FAILING TO COMPLY WITH ALL THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 207, "SEATING SYSTEMS." SOME 40% SPLIT AND CAPTAIN'S CHAIR DRIVER'S SEATS, EQUIPPED WITH LUMBAR SUPPORTS, MAY HAVE IMPROPER WELDS AT THE JOINT OF THE SEAT BACK PIVOT BRACKET AND THE SEAT BACK FRAME.

Consequence & remedy

Consequence: IN THE EVENT OF A CRASH, THE SEAT SIDE PIVOT BRACKET MAY CRACK OR BREAK, INCREASING THE RISK OF INJURY TO THE SEAT OCCUPANT.

Remedy: DEALERS WILL ADD A REINFORCEMENT TO THE DRIVER'S SEAT BACK FRAME ON THE 40% SPLIT OR CAPTAIN'S CHAIR SEAT EQUIPPED WITH LUMBAR SUPPORT OR, IF NECESSARY, THE SEAT BACK FRAME WILL BE REPLACED. THE RECALL BEGAN ON MARCH 28, 2008. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

07V139000 · Power Train:automatic Transmission:control Module (tcm/pcm/tecm)

Mar 26, 2007

ON CERTAIN TRUCKS EQUIPPED WITH A 6.4L DIESEL ENGINE, EXCESSIVE TEMPERATURES IN THE DIESEL PARTICULATE FILTER IN THE EXHAUST SYSTEM MAY RESULT FROM EXCESS HYDROCARBONS IN THE EXHAUST.

Consequence & remedy

Consequence: LACK OF POWER OR ROUGH OPERATION, UNUSUAL NOISES FROM THE ENGINE OR EXHAUST, WHITE SMOKE FROM THE EXHAUST, AND POTENTIALLY A VISIBLE FLAME OUT THE TAILPIPE CAN OCCUR.

Remedy: DEALERS WILL REPROGRAM THE POWER TRAIN CONTROL MODULE. THE RECALL BEGAN ON APRIL 3, 2007. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

07V140000 · Electrical SYSTEM:12V/24V/48V Battery

Mar 26, 2007

ON CERTAIN TRUCKS EQUIPPED WITH A 6.4L DIESEL ENGINE, INSUFFICIENT CLEARANCE OF THE BATTERY POSITIVE (B+) WIRE TO THE RIGHT HAND SPLASH SHIELD BOLT MAY RESULT IN THE BATTERY B+ WIRE CONTACTING THE SPLASH SHIELD BOLT.

Consequence & remedy

Consequence: LONG TERM CONTACT COULD CAUSE WIRE CHAFE, RESULTING IN COPPER WIRE BEING EXPOSED. IF THIS CONDITION OCCURS, THE BATTERY B+ WIRE COULD SHORT TO GROUND INCREASING THE RISK OF A FIRE.

Remedy: DEALERS WILL INSPECT THE BATTERY B+ WIRE LOCATION AND, IF NECESSARY, REPOSITION THE WIRE. THE RECALL BEGAN ON APRIL 3, 2007. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.