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2012 Ford F-350

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2012 Ford F-350 do not stand out strongly from the model-year median of 93.

About this comparison →

When problems were reported

Mileage at the reported incident

109 reports with mileage · 40 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 66 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 65 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine. Review the 25 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

6 crash reports2 fire reports3 injury reports

Suspension complaints

65 reports
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Mileage unknown · May 25, 2022
SteeringSuspension

“Death Wobble” vehicle shakes uncontrollably when hitting bumps/grooves in pavement or going at speeds above 50 mph putting driver at extreme risks. Repaired steering dampener, shocks, and tires, but nothing has offered a solution to the issue.

NHTSA ODI #11466157

Mileage unknown · May 5, 2022
SteeringSuspension

My truck shakes violently at 40-45 mph. It has difficult to diagnose the exact component to replace. I took the truck to a independent repair service and they told me it was the death wobble. They did drive the vehicle and confirmed the shaking. It will cause me to pay over 1000.00 dollars to fix. Not to mention the tires that h…

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My truck shakes violently at 40-45 mph. It has difficult to diagnose the exact component to replace. I took the truck to a independent repair service and they told me it was the death wobble. They did drive the vehicle and confirmed the shaking. It will cause me to pay over 1000.00 dollars to fix. Not to mention the tires that have been ruined because of it. No police or anyone else has inspeced it. No warniing lamps or messages present.

NHTSA ODI #11463508

223,000 miles · Oct 5, 2021
Suspension

The contact owns a 2012 Ford F-350. The contact stated while driving 70 MPH, the contact experienced the death wobble after driving over a bump on a bridge. The contact pulled the vehicle off to the shoulder and coasted the vehicle until the rattling stopped and the vehicle resumed normal operation. The dealer and the manufactur…

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The contact owns a 2012 Ford F-350. The contact stated while driving 70 MPH, the contact experienced the death wobble after driving over a bump on a bridge. The contact pulled the vehicle off to the shoulder and coasted the vehicle until the rattling stopped and the vehicle resumed normal operation. The dealer and the manufacturer were both notified of the failure and neither offered any assistance. The vehicle had yet to be repaired. The failure mileage was approximately 223,000

NHTSA ODI #11435554

Mileage unknown · Aug 21, 2021
SuspensionUnknown Or Other

I believe this is now the 3rd occurrence for me within the last two weeks of what has been termed by other owners as the "death wobble". Two incidents have occurred on "bumpy" roads, though one was just a bumpy interstate. The interstate, while a bumpy, I wouldn't imagine would have been bumpy enough to constitute a poor road…

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I believe this is now the 3rd occurrence for me within the last two weeks of what has been termed by other owners as the "death wobble". Two incidents have occurred on "bumpy" roads, though one was just a bumpy interstate. The interstate, while a bumpy, I wouldn't imagine would have been bumpy enough to constitute a poor road condition, travel conditions were pulling about 12,000 lb 5th wheel camper and I was going probably between 55-60mph. The next two occurrences happened truck only. The second occurrence, was a back road and probably the "bumpiest" road of them all, probably going 45-50 mph, so not so bumpy that I had to be going super slow. The third occurrence was on a smooth road and I did hit a "bump" which probably wasn't much more than a crack in the road traveling at probably 50-60 mph. I experienced the wobble. Each time, it has been scarier than the last and it required me to slow down significantly, while I dont know the exact amount, many people describing under 20 mph feels about right, however, the 3rd occurrence required a complete stop before the shaking int he steering wheel was gone. I have completed a number of checks, tire tread is still good, the balance feels appropriate at highway speeds. I think my biggest concern here, is that this is a common issue and there appears to be no common reasons or even a short list of probably causes based on my doling around the internet. I am sure I am about to spend several thousand for mechanics to attempt solutions, but I believe it's worth adding my name to the list of this issue.

NHTSA ODI #11429998

Mileage unknown · Jun 11, 2021
SteeringSuspension

While traveling down the road at approximately 72 mph my vehicle front end began to shake unbelievably. It felt like all four tires had gone flat. I could not control the vehicle until the speed got down to around 40 mph.

NHTSA ODI #11420532

104,000 miles · Apr 26, 2021
SteeringSuspensionWheels

DRIVING ON HIGHWAY AT 60 M/H VIOLENT SHAKING OF THE FRONT END AND STEERING OCCURS WHEN THERE IS A CHANGE IN PAVEMENT, ALSO KNOWN AS THE "DEATH WOBBLE" REPLACING SUSPENSION, TY-RODS AND SWAY BAR ,ETC. DID NOT FIX THE PROBLEM

NHTSA ODI #11413962

141,000 miles · Apr 17, 2021
SteeringSuspensionWheels

DRIVING AT HIGHER SPEEDS IN MY 2012 F350 LARIAT, THE TRUCK GETS TO 60 FINE BUT ANY FASTER THEN THAT AND IT BEGINS TO GET A SPEED WOBBLE THAT CAUSES THE ENTIRE TRUCK TO VIBRATE AT A UNCONTROLLABLE SHAKE THAT THROWS THE STEERING AND I FOUND IT UNSAFE TO HIT THE BRAKES, WHICH FORCES YOU TO JUST COAST WHILE THE TRUCKS SHAKES VIOLENT…

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DRIVING AT HIGHER SPEEDS IN MY 2012 F350 LARIAT, THE TRUCK GETS TO 60 FINE BUT ANY FASTER THEN THAT AND IT BEGINS TO GET A SPEED WOBBLE THAT CAUSES THE ENTIRE TRUCK TO VIBRATE AT A UNCONTROLLABLE SHAKE THAT THROWS THE STEERING AND I FOUND IT UNSAFE TO HIT THE BRAKES, WHICH FORCES YOU TO JUST COAST WHILE THE TRUCKS SHAKES VIOLENTLY. FOR A TRUCK THAT PEOPLE PAY UP TO $40,000 OT SHOULD BE ABLE TO CRUISE AT SPEEDS ABOVE 60-70 MPH WITH NO PROBLEM. IT SEEMS TO BE THROWN OFF BY THE SMALLEST DIVIT OR BUMP IN THE ROADS BUT ONLY AT HIGHWAY SPEEDS. WHICH MAKES IT THAT MUCH MORE DANGEROUS. I HAVE A 6 YEAR OLD THAT WAS IN THE TRUCK MANY TIMES AS THIS HAPPENS AND IT'S A SCARY THING IT FEELS LIKE THE WHEELS ARE GOING TONCOME OFF. ONLY HAD THIS TRUCK FOR ABOUT 6 MONTHS NOW ALSO. IT SEEMS IN MINT CONDITION EXCEPT FOR THE SPEED WOBBLE.

NHTSA ODI #11408556

128,000 miles · Mar 29, 2021
SteeringSuspension

TRUCK STARTED TO WOBBLE VIOLENTLY THAT IT WAS EXTREMELY DIFFICULT TO MAINTAIN CONTROL OF VEHICLE AND GET THE TRUCK TO THE SIDE OF THE INTERSTATE. I DROVE OVER A SMALL BUMP IN THE ROAD BEFORE THE INCIDENT.

NHTSA ODI #11405376

130,000 miles · Jan 11, 2021
SteeringSuspensionWheels

WHILE DRIVING ON THE FREEWAY IN HEAVY TRAFFIC AT APPROXIMATELY 60 MPH MY 2012 FORD F-350 SUPER DUTY CREW CAB TRUCK BEGAN TO SHAKE VIOLENTLY SO MUCH SO THAT THE VEHICLE WAS HARD TO CONTROL RESULTING IN A NEAR MISS OF COLLISION WITH VEHICLES NEXT TO ME. WITH GREAT EFFORT I WAS ABLE TO CONTROL THE TRUCK AND COME TO A STOP SAFELY. I…

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WHILE DRIVING ON THE FREEWAY IN HEAVY TRAFFIC AT APPROXIMATELY 60 MPH MY 2012 FORD F-350 SUPER DUTY CREW CAB TRUCK BEGAN TO SHAKE VIOLENTLY SO MUCH SO THAT THE VEHICLE WAS HARD TO CONTROL RESULTING IN A NEAR MISS OF COLLISION WITH VEHICLES NEXT TO ME. WITH GREAT EFFORT I WAS ABLE TO CONTROL THE TRUCK AND COME TO A STOP SAFELY. I EXITED THE FREEWAY AND TOOK SURFACE ROADS AT SLOW SPEEDS TO GET HOME,

NHTSA ODI #11387572

61,000 miles · Dec 14, 2020
Suspension

MY F350 HAS DEVELOPED A DEATH WOBBLE OVER THE LAST TWELVE MONTHS. SIGNIFICANTLY WORSE LAST FRIDAY AFTER HITTING A BRIDGE EXPANSION AT AROUND 65MPH. VERY CLOSE TO LOSING CONTROL OF THE VEHICLE AND SHAKING DID NOT SUBSIDE UNTIL I CAME TO A COMPLETE STOP ON THE SHOULDER OF THE ROAD. I HAVE A SERVICE APPOINTMENT ON 17DEC2020 TO H…

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MY F350 HAS DEVELOPED A DEATH WOBBLE OVER THE LAST TWELVE MONTHS. SIGNIFICANTLY WORSE LAST FRIDAY AFTER HITTING A BRIDGE EXPANSION AT AROUND 65MPH. VERY CLOSE TO LOSING CONTROL OF THE VEHICLE AND SHAKING DID NOT SUBSIDE UNTIL I CAME TO A COMPLETE STOP ON THE SHOULDER OF THE ROAD. I HAVE A SERVICE APPOINTMENT ON 17DEC2020 TO HAVE FORD ASSESS PROBLEM. THEY SAID IT IS NOT COVERED UNDER WARRANTY OR TSB SO I WOULD HAVE THE BEAR COST OF REPAIRS. FORD IS GUESSING COULD BE AS MUCH AS $4000 OUT OF POCKET COST. SINCE THERE IS A TSB OUT TO FIX NEWER TRUCKS BUT DOES NOT COVER MINE AND THERE IS A CLASS ACTION SUIT PENDING FOR THIS WITH FORD FILED, I DO THINK FORD NEEDS TO CONSIDER THIS A SAFETY ISSUE AND REPAIR IT PENDING SUIT AS SHOW OF GOOD FAITH AND CUSTOMER CONCERN ABOUT THOSE OF US WHO REMAIN LOYAL TO THE BRAND.

NHTSA ODI #11383439

Official recalls

4

14V498000 · Equipment

Aug 13, 2014

PJ's Truck Bodies & Equipment Co., (PJ's) is recalling certain 2009-2013 Ford F-350, F-450, and F-550 Super Duty chassis modified by PJ's and equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.

Consequence & remedy

Consequence: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

Remedy: PJ's has notified owners and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began on August 28, 2014. Owners may contact PJ's customer service at 1-866-475-8782.

13V535000 · Engine

Oct 30, 2013

Ford Motor Company (Ford) is recalling certain model year 2011-2012 F-350/450/550 Ambulance Package vehicles manufactured February 22, 2010, through October 19, 2012 and equipped with a 6.7L diesel engine. Due to an exhaust sensor problem, the vehicles may experience loss of power followed by an engine stall.

Consequence & remedy

Consequence: An unexpected engine stall increases the risk of a crash. Additionally, if this were to occur when the ambulance is transporting a patient, there is an increased risk of injury to the patient.

Remedy: Ford will notify owners, and dealers will replace the exhaust gas temperature sensor, free of charge. The recall began on November 25, 2013. Owners may contact Ford Motor Company Customer Relationship Center at 1-866-436-7332. Ford's recall campaign number is 13S10.

13V380000 · Engine And Engine Cooling:exhaust System:manifold/header/muffler/tail Pipe

Aug 23, 2013

Manning Equipment Inc. LLC (Manning) is recalling certain model year 2012 Ford F-350, F-450 and F-550 gasoline engined dual rear wheel chassis vehicles manufactured October 2011 through June 2012. The tailpipe on the exhaust system does not extend out beyond the edge of the body, allowing heat to build up in rear curbside storage compartment.

Consequence & remedy

Consequence: Excessive heat build up in rear compartment could result in fire.

Remedy: Manning Equipment has notified owners, and dealers will install tailpipe extensions free of charge. The recall has already begun. Owners may contact Manning Equipment at 1-502-426-5210.

11V582000 · Power Train:automatic Transmission

Dec 8, 2011

FORD IS RECALLING CERTAIN MODEL YEAR 2011 F-150 VEHICLES MANUFACTURED FROM SEPTEMBER 9, 2011, THROUGH SEPTEMBER 22, 2011, AND MODEL YEAR 2012 F-250, F-350, F-450 AND F-550 HEAVY DUTY VEHICLES MANUFACTURED FROM SEPTEMBER 12, 2011, THROUGH SEPTEMBER 22, 2011. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NUMBER 114, “THEFT PROTECTION.” THE TRANSMISSION CAN BE SHIFTED OUT OF THE PARK POSITION WITHOUT PRESSING THE BRAKE PEDAL DUE TO BRAKE SHIFT INTERLOCK SWITCH PROBLEM.

Consequence & remedy

Consequence: THIS WILL ALLOW THE OPERATOR TO INADVERTENTLY SHIFT THE VEHICLE INTO GEAR WITHOUT THE BRAKE PEDAL BEING DEPRESSED, INCREASING THE RISK OF A CRASH OR INJURY TO A NEARBY PEDESTRIAN.

Remedy: FORD WILL NOTIFY OWNERS, AND DEALERS WILL INSPECT THE BRAKE SHIFT INTERLOCK SWITCH FUNCTION AND REPLACE THE SWITCH IF NECESSARY, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON DECEMBER 22, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

RQ14005 · Vehicle Commanded Engine Shutdown

Opened Jan 13, 2015 · Closed Mar 15, 2016

Status: closed (inferred from source dates) · Electrical System:software; Engine; Engine And Engine Cooling:engine:diesel; Engine And Engine Cooling:exhaust System; Engine And Engine Cooling:exhaust System:emission Control

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.

Additional source detail variants (5)

Electrical System:software

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.

Engine And Engine Cooling:engine:diesel

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.

Engine And Engine Cooling:exhaust System:emission Control

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.

Engine And Engine Cooling:exhaust System

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.

Engine

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.