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2012 Ford F-350

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2012 Ford F-350 do not stand out strongly from the model-year median of 93.

About this comparison →

When problems were reported

Mileage at the reported incident

109 reports with mileage · 40 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 66 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 65 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine. Review the 25 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

6 crash reports2 fire reports3 injury reports

Service Brakes complaints

8 reports
Clear category filter
Mileage unknown · Jul 4, 2025
Lane DepartureSeatsService BrakesCrash

Death wobble

NHTSA ODI #11671293

90,000 miles · Jul 8, 2020
EngineService BrakesSteering

WHILE DRIVING MY VEHICLE TO GET ON TO THE FREEWAY, THE ENGINE STARTED REVVING AND RATTLING I COULD SMELL SOMETHING BURNING. WHEN I TRIED TO PRESS ON THE BRAKES IT WASN'T WORKING THAN THE STEERING LOCKED. I HIT MY EMERGENCY BREAKS PUT ON MY HAZARD LIGHT AND TURNED OFF THE CAR UNTIL A POLICE OFFICER ARRIVED. I PURCHASED THE VEHICL…

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WHILE DRIVING MY VEHICLE TO GET ON TO THE FREEWAY, THE ENGINE STARTED REVVING AND RATTLING I COULD SMELL SOMETHING BURNING. WHEN I TRIED TO PRESS ON THE BRAKES IT WASN'T WORKING THAN THE STEERING LOCKED. I HIT MY EMERGENCY BREAKS PUT ON MY HAZARD LIGHT AND TURNED OFF THE CAR UNTIL A POLICE OFFICER ARRIVED. I PURCHASED THE VEHICLE ON 2/28/2020 AND WHEN I RETURNED TO PICK UP THE TRUCK THE NEXT DAY THEY COULD NOT PRODUCE THE KEYS, THIS TOOK ABOUT 2 WEEKS. ON 04/06/2020 APPROX. 2 WEEKS AFTER PICKING UP THE TRUCK THE IT WOULDN'T START, I JUMPED THE TRUCK AT WHICH TIME THERE WAS A RATTLING AND KNOCKING SOUND IN THE ENGINE, I TOOK IT BACK TO THE DEALERSHIP FOR SERVICING. I GOT THE TRUCK BACK AGAIN A LITTLE OVER 2 WEEKS LATER ON 04/23/2020. I FEEL THE TRUCK IS SO UNSAFE THAT IT WILL CAUSE ME TO GET INTO AN ACCIDENT PLACING MY LIFE THAT OF MY FAMILY OR ANOTHER DRIVER IN A SEPARATE VEHICLE AT STAKE. UPON REVIEWING ALL OF THE DOCUMENTS NONE OF THE DOCUMENTS HAVE THE SAME ODOMETER READING AND THE NUMBER IS APPROX. 24000 OFF.

NHTSA ODI #11338214

110,000 miles · Feb 17, 2020
Service BrakesVehicle Speed ControlCrashInjury

TRUCK HIT BUMP (SMALL CURB) WITH DRIVER'S SIDE FRONT WHEEL AND SIMULTANEOUSLY STARTED ACCELERATING AND HAD TOTAL BRAKE LOSS. THIS HAPPENED WHILE DRIVING TOWARDS A GAS BUMP IN A FILLING STATION. VEHICLE ACCELERATED FROM ABOUT 10 MPH TO PROBABLY OVER 30 MPH UNTIL IT HIT A STATIONARY TRUCK.

NHTSA ODI #11309643

116,000 miles · Feb 13, 2020
Service BrakesSteeringSuspension

4 MONTHS AGO I WAS TRAVELING AT 50 MPH. WHILE DRIVING MY FORD F350 SUPERDUTY AT THAT SPEED THE TRUCK HAD AN EXTREMELY BAD AND VIOLENT SHAKE IN THE STEERING WHEEL. DURING THIS TIME I HAD NO STEERING CONTROL, BRAKING WAS AT A VERY MINIMAL, AND PULLED THE TRUCK INTO ONCOMING TRAFFIC. THIS HAS HAPPENED 6 OTHER TIMES IN THE PAST …

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4 MONTHS AGO I WAS TRAVELING AT 50 MPH. WHILE DRIVING MY FORD F350 SUPERDUTY AT THAT SPEED THE TRUCK HAD AN EXTREMELY BAD AND VIOLENT SHAKE IN THE STEERING WHEEL. DURING THIS TIME I HAD NO STEERING CONTROL, BRAKING WAS AT A VERY MINIMAL, AND PULLED THE TRUCK INTO ONCOMING TRAFFIC. THIS HAS HAPPENED 6 OTHER TIMES IN THE PAST 4 MONTHS. DURING THIS TIME FORD MECHANICS HAVE TOLD ME THAT THIS DOESNT APPEAR TO BE A COMMON ISSUE SINCE IT DOESNT HAPPEN ALL THE TIME. I REPLACED SHOCKS, TIRES, AND EVEN HAD THE SUSPENSION LOOKED AT BY CERTIFIED MECHANICS AND NOBODY HAS AN ANSWER FOR THIS PROBLEM. THIS PROBLEM IS A KNOWN ISSUE BY NHTSA AND FORD AND NOBODY SEEMS TO BE DOING ANYTHING TO FIX THIS ISSUE. IT'S GETTING TO THE POINT WHERE I CANNOT DRIVE MY ONLY MODE OF TRANSPORTATION FOR FEAR OF CAUSING A SERIOUS ACCIDENT INJURING OR KILLING MYSELF, MY FAMILY, OR SOMEONE ELSE IN THE ROAD. IF AN INVESTIGATION IS NOT DONE VERY SOON I WILL SEEK LEGAL ACTION AGAINST FORD AND AGAINST THE NHTSA FOR OVERLOOKING THE SEVERITY OF THIS PROBLEM. YOU CAN READ ALL THE OTHER REPORTS ON WHAT THE INTERNET IS CALLING THE DEATH WABBLE. THIS IS NOT AN ISOLATED SITUATION AND IF I NEED TO BRING THIS TO THE ATTENTION OF THE NEWS SO IT'S MORE PUBLIC I WILL DO THIS.

NHTSA ODI #11309061

165,000 miles · Dec 30, 2019
Service Brakes

ON 12-24-19 I WAS DRIVING ~55 MPH ON A 2 LANE ROAD AND HAD AN ACCIDENT OCCUR IN FRONT OF ME IN WHICH I HAD TO SLAM ON MY BRAKES TO AVOID THE WRECK. MY TRUCK SLOWED BUT NOT LIKE IT WAS SUPPOSED TO AND I HAD TO SWERVE OFF THE SHOULDER TO AVOID CONTACT WITH OTHER VEHICLES. THE BRAKES MASTER CYLINDER RESERVOIR HAD BLOW OFF CAUSING M…

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ON 12-24-19 I WAS DRIVING ~55 MPH ON A 2 LANE ROAD AND HAD AN ACCIDENT OCCUR IN FRONT OF ME IN WHICH I HAD TO SLAM ON MY BRAKES TO AVOID THE WRECK. MY TRUCK SLOWED BUT NOT LIKE IT WAS SUPPOSED TO AND I HAD TO SWERVE OFF THE SHOULDER TO AVOID CONTACT WITH OTHER VEHICLES. THE BRAKES MASTER CYLINDER RESERVOIR HAD BLOW OFF CAUSING MY TRUCK TO LOOSE BRAKE FLUID AND THE USE OF MY BRAKES.

NHTSA ODI #11292084

25,340 miles · May 10, 2017
Service Brakes

BRAKES ARE SPONGY AND TAKE LONGER TO RESPOND IN A CRITICAL STOP.

NHTSA ODI #10984718

66,000 miles · May 14, 2015
Service Brakes

TL* THE CONTACT OWNS A 2012 FORD F-350. WHILE ATTEMPTING TO STOP THE VEHICLE, THE BRAKES SUDDENLY MALFUNCTIONED AND MADE THE VEHICLE VERY DIFFICULT TO STOP. THE REMOVED THE BRAKE PADS AND DISCOVERED THAT THE BRAKE PISTONS IN THE CALIPER WERE SHATTERED. UPON FURTHER INSPECTION, THE CONTACT DISCOVERED THAT THE FAILURE WAS CAUSED B…

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TL* THE CONTACT OWNS A 2012 FORD F-350. WHILE ATTEMPTING TO STOP THE VEHICLE, THE BRAKES SUDDENLY MALFUNCTIONED AND MADE THE VEHICLE VERY DIFFICULT TO STOP. THE REMOVED THE BRAKE PADS AND DISCOVERED THAT THE BRAKE PISTONS IN THE CALIPER WERE SHATTERED. UPON FURTHER INSPECTION, THE CONTACT DISCOVERED THAT THE FAILURE WAS CAUSED BY THREE RIVETS ON THE BRAKE PADS THAT MADE CONTACT WITH THE PISTONS. THE CONTACT INDICATED THAT THE BRAKE PADS WERE ORIGINAL PARTS INSTALLED ON THE VEHICLE. THE FAILURE WAS NOT DIAGNOSED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 66,000.

NHTSA ODI #10716536

26,000 miles · Jul 4, 2013
Service Brakes

2012 F350 SUPER DUTY WAS PARKED AT THE TOP OF A DRIVEWAY THAT SLOPED DOWNWARD ON A 33% GRADE. I PUT THE TRUCK IN REVERSE TO BACK DOWN THE DRIVEWAY AND WHEN I ATTEMPTED TO PRESS THE BRAKE PEDAL TO REGULATE THE SPEED ON DESCENT OF THE SLOPE, THE BRAKES FROZE UP AND HAD NO POWER. I HAD TO STAND ON THEM TO ATTEMPT TO SLOW DOWN. TH…

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2012 F350 SUPER DUTY WAS PARKED AT THE TOP OF A DRIVEWAY THAT SLOPED DOWNWARD ON A 33% GRADE. I PUT THE TRUCK IN REVERSE TO BACK DOWN THE DRIVEWAY AND WHEN I ATTEMPTED TO PRESS THE BRAKE PEDAL TO REGULATE THE SPEED ON DESCENT OF THE SLOPE, THE BRAKES FROZE UP AND HAD NO POWER. I HAD TO STAND ON THEM TO ATTEMPT TO SLOW DOWN. THIS DID NOT HAVE ANY EFFECT SO I SLAMMED THE TRANSMISSION INTO PARK, WHICH ALSO HAD NO EFFECT DUE TO THE TRANSMISSION RATCHETING SAFETY FEATURE. I HAD TO STOP THE TRUCK WITH THE EMERGENCY BRAKE. BY THIS POINT I WAS IN THE NEIGHBOR'S FRONT YARD. THE BRAKE PEDAL DID NOT DROP TO THE FLOOR, IT JUST NEVER MOVED AT ALL AND WAS FROZEN AT THE UNPRESSED, HIGHEST POSITION. HAVE DELIVERED VEHICLE TO DEALERSHIP FOR INSPECTION AND REPAIR. THIS COULD HAVE EASILY RESULTED IN MAJOR PROPERTY DAMAGE OR FATALITIES. VERY UNSAFE SITUATION. TRUCK IS PRACTICALLY NEW AND STILL UNDER WARRANTY. *TR

NHTSA ODI #10523164

Official recalls

4

14V498000 · Equipment

Aug 13, 2014

PJ's Truck Bodies & Equipment Co., (PJ's) is recalling certain 2009-2013 Ford F-350, F-450, and F-550 Super Duty chassis modified by PJ's and equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.

Consequence & remedy

Consequence: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

Remedy: PJ's has notified owners and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began on August 28, 2014. Owners may contact PJ's customer service at 1-866-475-8782.

13V535000 · Engine

Oct 30, 2013

Ford Motor Company (Ford) is recalling certain model year 2011-2012 F-350/450/550 Ambulance Package vehicles manufactured February 22, 2010, through October 19, 2012 and equipped with a 6.7L diesel engine. Due to an exhaust sensor problem, the vehicles may experience loss of power followed by an engine stall.

Consequence & remedy

Consequence: An unexpected engine stall increases the risk of a crash. Additionally, if this were to occur when the ambulance is transporting a patient, there is an increased risk of injury to the patient.

Remedy: Ford will notify owners, and dealers will replace the exhaust gas temperature sensor, free of charge. The recall began on November 25, 2013. Owners may contact Ford Motor Company Customer Relationship Center at 1-866-436-7332. Ford's recall campaign number is 13S10.

13V380000 · Engine And Engine Cooling:exhaust System:manifold/header/muffler/tail Pipe

Aug 23, 2013

Manning Equipment Inc. LLC (Manning) is recalling certain model year 2012 Ford F-350, F-450 and F-550 gasoline engined dual rear wheel chassis vehicles manufactured October 2011 through June 2012. The tailpipe on the exhaust system does not extend out beyond the edge of the body, allowing heat to build up in rear curbside storage compartment.

Consequence & remedy

Consequence: Excessive heat build up in rear compartment could result in fire.

Remedy: Manning Equipment has notified owners, and dealers will install tailpipe extensions free of charge. The recall has already begun. Owners may contact Manning Equipment at 1-502-426-5210.

11V582000 · Power Train:automatic Transmission

Dec 8, 2011

FORD IS RECALLING CERTAIN MODEL YEAR 2011 F-150 VEHICLES MANUFACTURED FROM SEPTEMBER 9, 2011, THROUGH SEPTEMBER 22, 2011, AND MODEL YEAR 2012 F-250, F-350, F-450 AND F-550 HEAVY DUTY VEHICLES MANUFACTURED FROM SEPTEMBER 12, 2011, THROUGH SEPTEMBER 22, 2011. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NUMBER 114, “THEFT PROTECTION.” THE TRANSMISSION CAN BE SHIFTED OUT OF THE PARK POSITION WITHOUT PRESSING THE BRAKE PEDAL DUE TO BRAKE SHIFT INTERLOCK SWITCH PROBLEM.

Consequence & remedy

Consequence: THIS WILL ALLOW THE OPERATOR TO INADVERTENTLY SHIFT THE VEHICLE INTO GEAR WITHOUT THE BRAKE PEDAL BEING DEPRESSED, INCREASING THE RISK OF A CRASH OR INJURY TO A NEARBY PEDESTRIAN.

Remedy: FORD WILL NOTIFY OWNERS, AND DEALERS WILL INSPECT THE BRAKE SHIFT INTERLOCK SWITCH FUNCTION AND REPLACE THE SWITCH IF NECESSARY, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON DECEMBER 22, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

RQ14005 · Vehicle Commanded Engine Shutdown

Opened Jan 13, 2015 · Closed Mar 15, 2016

Status: closed (inferred from source dates) · Electrical System:software; Engine; Engine And Engine Cooling:engine:diesel; Engine And Engine Cooling:exhaust System; Engine And Engine Cooling:exhaust System:emission Control

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.

Additional source detail variants (5)

Electrical System:software

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.

Engine And Engine Cooling:engine:diesel

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.

Engine And Engine Cooling:exhaust System:emission Control

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.

Engine And Engine Cooling:exhaust System

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.

Engine

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.