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2012 Ford F-250

Owner reports · Recalls · Investigations

More warning signs than most F-250 years

Owner complaints for the 2012 Ford F-250 are substantially higher than the model-year median of 119.

About this comparison →

When problems were reported

Mileage at the reported incident

198 reports with mileage · 68 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 125 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 112 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

4 crash reports5 fire reports4 injury reports

Steering complaints

112 reports
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Mileage unknown · Jan 24, 2022
SteeringSuspension

DEATH WOBBLE IN THE FRONT OF THE VEHICLE. at speeds greater than 40mph, the vehicle becomes almost impossible to steer due to a major 'wobble' in the front end.

NHTSA ODI #11448697

Mileage unknown · Jul 7, 2021
SteeringSuspension

While driving at highway speeds and going over a bump, steering wheel will oscillate violently. Will have to slow down to nearly a stop to get it to stop. This happens between 60 and 65 MPH hitting the right bump truck gets death wobble, has to get on the brakes hard to stop it, had dealer look at it. It has been at the Ford …

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While driving at highway speeds and going over a bump, steering wheel will oscillate violently. Will have to slow down to nearly a stop to get it to stop. This happens between 60 and 65 MPH hitting the right bump truck gets death wobble, has to get on the brakes hard to stop it, had dealer look at it. It has been at the Ford dealership where I bought it and an independent shop and each time it has gotten a little better at each shop but still not completely fixed.

NHTSA ODI #11423746

Mileage unknown · Jul 1, 2021
SteeringSuspension

Death Wobble. Truck was uncontrollable, shook so bad that I thought I was going to run off the road. has happened 3 times. Ford claims it is an expected issue.

NHTSA ODI #11423151

Mileage unknown · May 26, 2021
Steering

Going 70-80mph on Rt119 North bound after going over a bridge truck started violently shaking with no control. Slowed down and kept going. After about 7 miles and going below 50mph the truck did the same thing.

NHTSA ODI #11418656

Mileage unknown · May 26, 2021
Steering

The vehicle starts shaking violently and uncontrol able until you slam on the brakes and your speed almost drops to nothing, only until then do you have control of the vehicle. I have been lucky because nobody has been beside me or else I would of slammed into them. Components in the front end have failed, i have replace the ste…

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The vehicle starts shaking violently and uncontrol able until you slam on the brakes and your speed almost drops to nothing, only until then do you have control of the vehicle. I have been lucky because nobody has been beside me or else I would of slammed into them. Components in the front end have failed, i have replace the steering control arms, had the tires rebalanced, put a Rancho stabilizer, and had the ball joints checked.

NHTSA ODI #11418643

Mileage unknown · May 21, 2021
Steering

Death wobble in steering which pulled truck onto on coming traffic .. dangerous and Ford should correct ongoing problem with people’s safety

NHTSA ODI #11417998

108,000 miles · Apr 22, 2021
SteeringSuspension

DEATH WOBBLE AROUND 45 MPH

NHTSA ODI #11413397

Mileage unknown · Mar 19, 2021
SteeringSuspensionWheels

MY LOCAL TIRE MAN DESCRIBED THIS AS A " DEATH WOBBLE" AND THAT IS AA GOOD DESCRIPTION. AS I DRIVE USUALLY AT 55 MPH THE TRUCK SUDDENLY STARTS TO SHAKE, NO PRIOR WARNING, SO HARD IT IS HARD TO HOLD ONTO THE STEERING WHEEL. O FAR I HAVE BEEN ABLE TO PULL OFF TO THE SIDE OF THE ROAD AND SLOW TO A STOP WITHOUT A WRECK. I CAN THE…

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MY LOCAL TIRE MAN DESCRIBED THIS AS A " DEATH WOBBLE" AND THAT IS AA GOOD DESCRIPTION. AS I DRIVE USUALLY AT 55 MPH THE TRUCK SUDDENLY STARTS TO SHAKE, NO PRIOR WARNING, SO HARD IT IS HARD TO HOLD ONTO THE STEERING WHEEL. O FAR I HAVE BEEN ABLE TO PULL OFF TO THE SIDE OF THE ROAD AND SLOW TO A STOP WITHOUT A WRECK. I CAN THEN PROCEED AS IF NOTHING HAS OCCURRED. THIS SEEMS TO BE GETTING MORE FREQUENT. AND MAKES ME NERVOUS WHEN I DRIVE.. I HAVE LEARNED FROM MY TIRE MAN THERE ARE OTHER OWNERS IN MY ARE HAVING THIS SAME PROBLEM WITH THEIR FORD TRUCKS. WE HAVE HAD FORDS SINCE THE '70'S AND NEVER HAD THIS PROBLEM WITH ANY OTHER ONE. I UNDERSTAND THERE IS A PART OR SOMETHING THAT CAN BE DONE TO FIX THIS PROBLEM; HOWEVER IT COSTS $400-$500 AND I THINK THIS IS SOMETHING THAT FORD SHOULD FIX, NOT THE OWNER, WHEN IT SEEMS TO BE A FORD PROBLEM.WHETHER IN DESIGN OR WHATEVER. I EVEN HAD A FORD SERVICEMAN TELL ME THAT THIS IS A PROBLEM SOMETIMES WITH FORD . THIS IS A FRIGHTENING THING AND I ABOUT HAD A HEART ATTACK THE FIRST TIME IT HAPPENED.. LUCKILY I WAS ALONE AND DIDN'T FRIGHTEN ANYONE ELSE. THIS HAS HAPPENED NUMEROUS TIMES FIRST IN 2014 . I WILL PUT THE LAST TIME IN THE SPACE BELOW AND I DID HAVE A FRIEND WITH ME THAT TIME.

NHTSA ODI #11403942

10,212 miles · Mar 19, 2021
SteeringSuspensionWheels

THE DEATH WOBBLE MY F-250 TRUCK HAS BEEN HAVING A DEATH WOBBLE SINCE I BOUGHT IT ,I FIRST TOOK IT IN TO FORD SERVICE DEPARTMENT WITH 10,212 VEHICLE MILES ON THE TRUCK BECAUSE OF THE DEATH WOBBLE , AND HAVE TAKEN THE TRUCK SEVERAL TIMES FOR THE DEATH WOBBLE SINCE THEN . FORD MOTOR COMPANY HAS NEVER FIXED THIS PROBLEM , THEY O…

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THE DEATH WOBBLE MY F-250 TRUCK HAS BEEN HAVING A DEATH WOBBLE SINCE I BOUGHT IT ,I FIRST TOOK IT IN TO FORD SERVICE DEPARTMENT WITH 10,212 VEHICLE MILES ON THE TRUCK BECAUSE OF THE DEATH WOBBLE , AND HAVE TAKEN THE TRUCK SEVERAL TIMES FOR THE DEATH WOBBLE SINCE THEN . FORD MOTOR COMPANY HAS NEVER FIXED THIS PROBLEM , THEY ONLY MAKE MINOR CHANGES "BANDAID" TO THE TRUCK AND IT IS STILL NOT FIXED , THEY KEEP PUTTING ME OFF AND SAY THERE IS NO SOLUTION TO THIS PROBLEM. I HAVE SEVERAL PAGES OF SERVICE REPAIRS FORD HAS PERFORMED BUT THEY HAVE NEVER FIXED THE DEATH WOBBLE . MY FORD F-250 STILL HAS LOW MILEAGE BUT IS NOT SAFE TO DRIVE. MY FAMILY AND I HAVE CAME VERY CLOSE TO A ROLL OVER AT 70 MPH ON THE INTERSTATE FROM WHEN WE HIT A BUMP IN THE ROAD. EVERY TIME THE TRUCK ROLLS OVER A BUMP AT ANY SPEED ABOVE 20 MPH IT GOES INTO A WOBBLE AND BECOMES VERY HAZARDOUS AND SCARY. WE BOUGHT THIS F-250 KING RANCH TO DRIVE AND ENJOY ON VACATIONS AND OTHER FAMILY TRIPS , BUT AT THIS TIME MY FAMILY AND I DON'T FEEL SAFE RIDING IN IT, NOR HAVING IT ON THE ROAD WAYS IN FEAR OF IT BEING A DANGER TO US AND OTHER DRIVERS OR PEDESTRIANS. THIS F-250 GOES INTO A DEATH WOBBLE WHEN ENCOUNTERING A BUMP IN THE ROAD , ON PUBLIC COUNTY ROADS, CITY STREETS , STATE HIGHWAYS AND ESPECIALLY INTERSTATES AT HIGHWAY SPEEDS. I HAVE CONTACTED OUR LOCAL DEALER SEVERAL TIMES ON THIS ISSUE WHILE THE VEHICLE WAS UNDER WARRANTY. I HAVE CONTACTED FORD MOTOR CORPORATION ON THIS ISSUES AS WELL. YET NEITHER ONE OF THESE ENTITIES OF FORD MOTOR COMPANY HAVE ASSUME RESPONSIBILITY . REGARDS

NHTSA ODI #11403898

149,080 miles · Mar 13, 2021
SteeringSuspensionWheels

WHILE DRIVING AT APPROXIMATELY 75MPH ON AN INTERSTATE; AFTER HITTING A BUMP OR EXPANSION JOINT THE FRONT END WOBBLES UNCONTROLLABLY UNTIL THE SPEED IS REDUCED BY ABOUT HALF. I HAD A TRUSTED MECHANIC LOOK AT MY TRUCK AND HE SAID ALL FRONT END PARTS WERE IN GOOD CONDITION AND TIGHT. HE TALKED TO A DEALER WHO RECOMMENDED REPLACING …

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WHILE DRIVING AT APPROXIMATELY 75MPH ON AN INTERSTATE; AFTER HITTING A BUMP OR EXPANSION JOINT THE FRONT END WOBBLES UNCONTROLLABLY UNTIL THE SPEED IS REDUCED BY ABOUT HALF. I HAD A TRUSTED MECHANIC LOOK AT MY TRUCK AND HE SAID ALL FRONT END PARTS WERE IN GOOD CONDITION AND TIGHT. HE TALKED TO A DEALER WHO RECOMMENDED REPLACING THE STEERING DAMPER AS A CURE FOR THE "DEATH WOBBLE" ISSUE. I HAD THAT REPLACED AROUND THE FIRST OF FEBRUARY 2021. I HAD NOT DRIVEN THE TRUCK ON AN INTERSTATE AT SPEED SINCE THE REPLACEMENT UNTIL TUESDAY, MARCH 9, 2021. THE WOBBLE HAPPENED THREE SEPARATE TIMES WITHIN A SPAN OF TEN MINUTES SCARING THE DAYLIGHTS OUT OF ME AND NEARLY CAUSING TWO WRECKS. THE TRUCK IS HAZARDOUS TO DRIVE TO NOT ONLY MYSELF, BUT TO OTHER VEHICLES IN MY VICINITY WHILE ON THE ROAD.

NHTSA ODI #11402763

Official recalls

1

11V582000 · Power Train:automatic Transmission

Dec 8, 2011

FORD IS RECALLING CERTAIN MODEL YEAR 2011 F-150 VEHICLES MANUFACTURED FROM SEPTEMBER 9, 2011, THROUGH SEPTEMBER 22, 2011, AND MODEL YEAR 2012 F-250, F-350, F-450 AND F-550 HEAVY DUTY VEHICLES MANUFACTURED FROM SEPTEMBER 12, 2011, THROUGH SEPTEMBER 22, 2011. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NUMBER 114, “THEFT PROTECTION.” THE TRANSMISSION CAN BE SHIFTED OUT OF THE PARK POSITION WITHOUT PRESSING THE BRAKE PEDAL DUE TO BRAKE SHIFT INTERLOCK SWITCH PROBLEM.

Consequence & remedy

Consequence: THIS WILL ALLOW THE OPERATOR TO INADVERTENTLY SHIFT THE VEHICLE INTO GEAR WITHOUT THE BRAKE PEDAL BEING DEPRESSED, INCREASING THE RISK OF A CRASH OR INJURY TO A NEARBY PEDESTRIAN.

Remedy: FORD WILL NOTIFY OWNERS, AND DEALERS WILL INSPECT THE BRAKE SHIFT INTERLOCK SWITCH FUNCTION AND REPLACE THE SWITCH IF NECESSARY, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON DECEMBER 22, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

RQ14005 · Vehicle Commanded Engine Shutdown

Opened Jan 13, 2015 · Closed Mar 15, 2016

Status: closed (inferred from source dates) · Electrical System:software; Engine; Engine And Engine Cooling:engine:diesel; Engine And Engine Cooling:exhaust System; Engine And Engine Cooling:exhaust System:emission Control

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.

Additional source detail variants (5)

Electrical System:software

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.

Engine And Engine Cooling:engine:diesel

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.

Engine And Engine Cooling:exhaust System:emission Control

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.

Engine And Engine Cooling:exhaust System

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.

Engine

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.