NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
57 reports56,502 miles · Dec 3, 2014
Engine And Engine Cooling
WHILE BACKING OUT A PARKING SPACE, THE ENGINE DIED AND A RED WARNING WAS DISPLAYED "PULL OVER SAFELY". THE ENGINE WOULD NOT RESTART. THE ENGINE IS A 6.7 LITER POWERSTROKE DIESEL THE VEHICLE WAS TOWED TO THE DEALER BY A FORD CONTRACT TOWING AGENCY AND TESTED. THE PROBLEM WAS A FAULTY EGT 12 SENSOR. WHEN THIS FAILURE OCCURS, I…
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WHILE BACKING OUT A PARKING SPACE, THE ENGINE DIED AND A RED WARNING WAS DISPLAYED "PULL OVER SAFELY". THE ENGINE WOULD NOT RESTART. THE ENGINE IS A 6.7 LITER POWERSTROKE DIESEL THE VEHICLE WAS TOWED TO THE DEALER BY A FORD CONTRACT TOWING AGENCY AND TESTED. THE PROBLEM WAS A FAULTY EGT 12 SENSOR. WHEN THIS FAILURE OCCURS, IT IMMEDIATELY SHUTS DOWN THE ENGINE, WHICH "KILLS" THE POWER STEERING AND POWER BRAKES. THE DEALER TOLD ME THAT THE FAILURE IS A KNOWN PROBLEM AND CAN OCCUR AT ANY TIME WITHOUT WARNING, ALTHOUGH UNLIKELY. THEY HAVE HAD SEVERAL OCCURRENCES OF THE PROBLEM AT THIS DEALER ALONE. AS THIS CAN OCCUR AT ANYTIME AND SITUATION, I BELIEVE THAT A RECALL SHOULD BE ISSUED. *JS
NHTSA ODI #10662021
16,000 miles · Nov 24, 2014
Electrical SystemEnginePower TrainCrash
AFTER DRIVING FOR 5 MINUTES A WARNING LIGHT CAME ON FOR THE REAR LOCKING DIFFERENTIAL- NO CHANGE IN THE DRIVABILITY. ABOUT 5 MINUTES AFTER THAT THE COMPUTER STARTED FLASHING DIFFERENT SYMBOLS INDICATING MANY PROBLEMS- THE ALARMS WERE GOING OFF NON-STOP- THEN THE ENGINE WAS SHUT DOWN BY THE COMPUTER. THIS TRUCK IS HEAVY AND I …
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AFTER DRIVING FOR 5 MINUTES A WARNING LIGHT CAME ON FOR THE REAR LOCKING DIFFERENTIAL- NO CHANGE IN THE DRIVABILITY. ABOUT 5 MINUTES AFTER THAT THE COMPUTER STARTED FLASHING DIFFERENT SYMBOLS INDICATING MANY PROBLEMS- THE ALARMS WERE GOING OFF NON-STOP- THEN THE ENGINE WAS SHUT DOWN BY THE COMPUTER. THIS TRUCK IS HEAVY AND I MAY HAVE CAUSED AN ACCIDENT WHEN IT HAPPENED BECAUSE I HAD TO USE ALL MY STRENGTH TO KEEP IT ON THE ROAD AND WENT INTO THE OTHER LANE! IF THIS HAPPENED WHILE TOWING A LOAD ON ONE OF THE MOUNTAIN PASSES I COULD HAVE BEEN SERIOUSLY INJURED OR KILLED- AND HURT OR KILLED OTHERS! FORD HAS HAD BAD DIESEL ENGINES SINCE THEY DROPPED THE 7.3 YEARS AGO AND ARE RIPPING OFF PEOPLE IN THIS COUNTRY- PLEASE DON'T LET SOMEONE DIE OVER A KNOWN PROBLEM. SEEMS CHEAPER FOR FORD TO PUT US IN DANGER BY SHUTTING DOWN THIS ENGINE AND THEREFORE NOT REPLACING THE ENGINE AND COMPUTER SYSTEM. *TR
NHTSA ODI #10660713
57,000 miles · Nov 18, 2014
SteeringSuspension
TRAVELING ON HIGHWAY APPROXIMATELY 60, HIT A SMALL BLEMISH IN THE ROAD, AND FRONT END STARTED A VIOLENT SHAKE, HAD TO PULL OVER AND STOP FOR SHAKE TO QUIT. HAS HAPPENED MULTIPLE TIMES SINCE. *TR
NHTSA ODI #10658831
52,000 miles · Nov 14, 2014
Engine
MY TRUCK IS ONE OF MANY THAT HAVE A PRIMARY RADIATOR THAT LEAKS FROM THE DRIVERS SIDE. *TR
NHTSA ODI #10654939
35,000 miles · Nov 13, 2014
Engine And Engine Cooling
DRIVING 65 DOWN ROAD WITH LIGHT ACCELERATION. TRUCK HAD BEEN RUNNING APPROXIMATELY 20 MINUTES. MESSAGE COMES ON INSTRUMENT PANEL THAT STATES "STOP SAFELY NOW". THERE IS NO OTHER WARNING OR MESSAGE. SLOW DOWN TO PULL OVER AND TRUCK DIES AT 10MPH. NO POWER STEERING OR BRAKES. TOW IT TO THE DEALERSHIP. TOLD THAT IT IS A FAUL…
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DRIVING 65 DOWN ROAD WITH LIGHT ACCELERATION. TRUCK HAD BEEN RUNNING APPROXIMATELY 20 MINUTES. MESSAGE COMES ON INSTRUMENT PANEL THAT STATES "STOP SAFELY NOW". THERE IS NO OTHER WARNING OR MESSAGE. SLOW DOWN TO PULL OVER AND TRUCK DIES AT 10MPH. NO POWER STEERING OR BRAKES. TOW IT TO THE DEALERSHIP. TOLD THAT IT IS A FAULTY EGT SENSOR AND THEY HAVE SEEN A TON OF THESE. THERE ARE 4 SENSORS ON THE EXHAUST SYSTEM AND IF ONE GOES BAD IT WILL DISABLE THE WHOLE TRUCK. REPLACED SENSOR AND NOT COVERED AS RECALL OR WARRANTY. THIS IS EXTREMELY DANGEROUS AS DEPENDING ON THE SURROUNDINGS IT COULD CAUSE INJURY OR DEATH BEING STRANDED ON ROAD FROM A SENSOR, WHEN THERE ARE 3 OTHER REDUNDANT SENSORS. *TR
NHTSA ODI #10654810
28,560 miles · Nov 13, 2014
Steering
DRIVING STRAIGHT DOWN THE EXPRESSWAY AND CAR STARTED TO VIOLENTLY SHAKE. SLOWED DOWN AND EXITED HIGHWAY, ONCE TO 20MPH IT STOPPED. PULL OFF AND CHECKED UNDER CARRIAGE FOR ANY SIGNS OF PROBLEMS. NOTING FOUND. DROVE TO DEALERSHIP WHERE I TOLD THEM THE ISSUES. THEY STATED "OH THAT IS CALLED THE DEATH WOBBLE, IT IS ON ALL THE N…
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DRIVING STRAIGHT DOWN THE EXPRESSWAY AND CAR STARTED TO VIOLENTLY SHAKE. SLOWED DOWN AND EXITED HIGHWAY, ONCE TO 20MPH IT STOPPED. PULL OFF AND CHECKED UNDER CARRIAGE FOR ANY SIGNS OF PROBLEMS. NOTING FOUND. DROVE TO DEALERSHIP WHERE I TOLD THEM THE ISSUES. THEY STATED "OH THAT IS CALLED THE DEATH WOBBLE, IT IS ON ALL THE NEW FORD TRUCKS" SPENT $600 TO STABILIZE FRONT END BUT NO GUARANTEE THAT IT WOULD BE FIXED. THIS IS WELL KNOWN PROBLEM ABOUT FORD F-250 AND F-350 TRUCKS YET THEY DO NOTHING ABOUT IT. *TR
NHTSA ODI #10654807
54,236 miles · Sep 20, 2014
Engine And Engine Cooling
EGT EXHAUST GAS SENSOR # 2 ON 2012 F250 - I HAD NO WARNING THAT THE SENSOR HAD GONE BAD - TRUCK HAD TO BE TOWED - I'M CONCERNED THAT THIS COULD HAPPEN AGAIN WHEN I'M TOWING MY TRAILER AND THAT I WON'T BE ABLE TO GET SAFELY OUT OF TRAFFIC - I OFTEN TRAVEL TO NATIONAL PARKS WHERE I HAVE NO SHOULDER OR CELL SERVICE OR AM NOT NEAR A…
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EGT EXHAUST GAS SENSOR # 2 ON 2012 F250 - I HAD NO WARNING THAT THE SENSOR HAD GONE BAD - TRUCK HAD TO BE TOWED - I'M CONCERNED THAT THIS COULD HAPPEN AGAIN WHEN I'M TOWING MY TRAILER AND THAT I WON'T BE ABLE TO GET SAFELY OUT OF TRAFFIC - I OFTEN TRAVEL TO NATIONAL PARKS WHERE I HAVE NO SHOULDER OR CELL SERVICE OR AM NOT NEAR A DEALERSHIP - I WOULD BE STRANDED WITH MY FAMILY I HAD TO PAY HAVE THIS SENSOR REPLACED - MAY HAVE TO PAY FOR TOW SERVICE AS THIS ISSUE IS NOT COVERED UNDER EXTENDED WARRANTY OR AS A RECALL I FEEL THAT THIS ISSUE SHOULD BE COVERED UNDER WARRANTY OR AS A RECALL AS IT IS A SAFETY CONCERN IF ONE CANNOT SAFELY GET OUT OF TRAFFIC - THERE ARE 4 SENSORS - PERHAPS ONE SENSOR SHOULD BE USED AS "SPARE" SO THAT TRUCK DOESN'T JUST "STOP" AND LEAVE ONE STRANDED - HOW MANY ACCIDENTS HAS THIS ISSUE CAUSED? IS THIS A SAFETY ISSUE SIMILAR TO GM THAT HAS JUST NOW BEEN ADDRESSED AFTER SEVERAL ACCIDENTS AND DEATHS? I SENT THE FOLLOWING E-MAIL TO FORD. I WAS TOLD THAT THEY DO NOT KEEP RECORDS ON THESE TYPE OF PROBLEMS AFTER THE 50,000 WARRANTY HAS EXPIRED. I WAS TOLD THAT IF ENOUGH OF THESE CONCERNS WERE "REGISTERED" WITH YOU THEN YOU WOULD NOTIFY FORD OF A RECALL IF WARRANTED. THE SAME THING HAPPENED AGAIN ON 9-12-14. EGT SENSOR #4 FAILED THIS TIME.
NHTSA ODI #10638930
58,000 miles · Sep 10, 2014
Engine And Engine Cooling
TL* THE CONTACT OWNS A 2012 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 70 MPH, THE STOP SAFELY NOW WARNING LIGHT ILLUMINATED AS THE VEHICLE INDEPENDENTLY DECELERATED. THE FAILURE RECURRED AND THE VEHICLE STALLED, AND FAILED TO RESTART. THE VEHICLE WAS TOWED TO A DEALER FOR DIAGNOSIS AND THE MECHANIC S…
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TL* THE CONTACT OWNS A 2012 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 70 MPH, THE STOP SAFELY NOW WARNING LIGHT ILLUMINATED AS THE VEHICLE INDEPENDENTLY DECELERATED. THE FAILURE RECURRED AND THE VEHICLE STALLED, AND FAILED TO RESTART. THE VEHICLE WAS TOWED TO A DEALER FOR DIAGNOSIS AND THE MECHANIC STATED THAT THE EGT EXHAUST SENSOR NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTICED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 58,000.
NHTSA ODI #10632229
105,000 miles · Aug 31, 2014
SteeringSuspension
CLEAR AND DRY ROAD CONDITIONS. FACTORY TRUCK. DRIVING AT 65 MPH WITH STEERING WHEEL SLIGHTLY TURNED TO THE LEFT, THE ROAD MADE A TRANSITION FROM CONCRETE TO ASPHALT WITH A SLIGHT RISE IN ROAD SURFACE AND THE COMMONLY WORDED "DEATH WOBBLE" TOOK OVER VIOLENTLY AND RAPIDLY PULLING MY STEERING WHEEL BACK AND FORTH UNTIL I EVENTUALLY…
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CLEAR AND DRY ROAD CONDITIONS. FACTORY TRUCK. DRIVING AT 65 MPH WITH STEERING WHEEL SLIGHTLY TURNED TO THE LEFT, THE ROAD MADE A TRANSITION FROM CONCRETE TO ASPHALT WITH A SLIGHT RISE IN ROAD SURFACE AND THE COMMONLY WORDED "DEATH WOBBLE" TOOK OVER VIOLENTLY AND RAPIDLY PULLING MY STEERING WHEEL BACK AND FORTH UNTIL I EVENTUALLY BROUGHT THE VEHICLE TO A STOP AS IT THE TRUCK TOOK ITSELF INTO THE MEDIAN. UNDER NEARLY THE EXACT SAME CONDITIONS AROUND 100 MILES LATER ALSO ENDING WITH THE VEHICLE IN THE MEDIAN. *TR
NHTSA ODI #10629692
82,387 miles · Aug 30, 2014
SteeringSuspension
AFTER HITTING PATCHED PORTION ON ROAD FRONT WHEELS BEGAN TO SHAKE VIOLENTLY. STEERING WHEEL SHOOK. STOPPED VEHICLE AND INSPECTED. SAW NO DAMAGE SO I CONTINUED TO DRIVE. I THEN TOOK TO LOCAL FORD DEALER FOR REPAIR. NOT FINDING ANYTHING AS OF THIS DATE 8/30. *TR
NHTSA ODI #10629639
NHTSA investigations
1RQ14005 · Vehicle Commanded Engine Shutdown
Opened Jan 13, 2015 · Closed Mar 15, 2016
Status: closed (inferred from source dates) · Electrical System:software; Engine; Engine And Engine Cooling:engine:diesel; Engine And Engine Cooling:exhaust System; Engine And Engine Cooling:exhaust System:emission Control
The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.
Additional source detail variants (5)
Electrical System:software
The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.
Engine And Engine Cooling:engine:diesel
The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.
Engine And Engine Cooling:exhaust System:emission Control
The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.
Engine And Engine Cooling:exhaust System
The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.
Engine
The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.
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