NHTSA owner reports · September 18, 2026 snapshot.
Structure complaints
23 reportsClear category filterMileage unknown · Apr 4, 2025
Forward Collision AvoidanceSteeringStructure
The truck has a body frame that was cracked in several spots and welded back together in more then 5 different spots and the welding job is very poor. The truck has a power steering line leak, cvs axle leaks and a exhaust manifold leak. The dealership fixed upper ball joints when we agreed on lower and upper in the front. They a…
Read full complaint
The truck has a body frame that was cracked in several spots and welded back together in more then 5 different spots and the welding job is very poor. The truck has a power steering line leak, cvs axle leaks and a exhaust manifold leak. The dealership fixed upper ball joints when we agreed on lower and upper in the front. They added a exhaust but did not do the job correctly with completing the job and the welding of it. Ive made a complaint with the loan company and i as well have talked to the owner of the dealership and he fights that none of those things are wrong with the truck and im lying but i have had a inspection done on the truck. When i got the truck i looked it over and so did my brother i pointed the issues of what needed fixed that i could see and that was not done. I then started having issues with the truck and took it to a mechaninc and had an inspection done
NHTSA ODI #11652736
Mileage unknown · Jan 20, 2025
Structure
Door fails to close and latch shut. Several other recalls on this issue but my vin was not included. I am currently not able to drive the car with out the door falling open Related recalls provided to me by Ford 17s33 19n06 18n03
NHTSA ODI #11637099
144,000 miles · Nov 15, 2023
Structure
The contact owns a 2008 Ford F-150. The contact had taken the vehicle to an independent mechanic for service and the contact was informed by the mechanic that there was severe corrosion on the subframe. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The vehicle was not …
Read full complaint
The contact owns a 2008 Ford F-150. The contact had taken the vehicle to an independent mechanic for service and the contact was informed by the mechanic that there was severe corrosion on the subframe. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The vehicle was not repaired. The failure mileage was approximately 144,000.
NHTSA ODI #11555304
32,000 miles · Nov 15, 2023
Structure
The contact owns a 2008 Ford F-150. The contact stated that while the vehicle was in for routine maintenance, the mechanic discovered that the sub frame had experienced severe rusting and corrosion. The contact was advised that the vehicle was unsafe to operate. The vehicle was not repaired. The manufacturer was notified of the …
Read full complaint
The contact owns a 2008 Ford F-150. The contact stated that while the vehicle was in for routine maintenance, the mechanic discovered that the sub frame had experienced severe rusting and corrosion. The contact was advised that the vehicle was unsafe to operate. The vehicle was not repaired. The manufacturer was notified of the failure put no assistance was provided. The local dealer was not contacted. The failure mileage was 32,000.
NHTSA ODI #11555193
145,000 miles · Mar 9, 2021
Air BagsSeatsStructureCrash
THE INCIDENT TOOK PLACE ON AN EXIT ON INTERSTATE (I-610 LOOP SOUTH IN HOUSTON). MY SON CAME TO A STOP WHEN CAR IN FRONT STOPPED ABRUPTLY. THIS IS WHEN MY SON WAS REAR ENDED BY 2016 F-250 THAT WAS TOWING HORSE TRAILER. THIS PUSHED MY SON'S TRUCK INTO THE CAR IN FRONT. IMPACT COMPLETELY BUCKLED MY SON'S TRUCK BED AND DAMAGED TH…
Read full complaint
THE INCIDENT TOOK PLACE ON AN EXIT ON INTERSTATE (I-610 LOOP SOUTH IN HOUSTON). MY SON CAME TO A STOP WHEN CAR IN FRONT STOPPED ABRUPTLY. THIS IS WHEN MY SON WAS REAR ENDED BY 2016 F-250 THAT WAS TOWING HORSE TRAILER. THIS PUSHED MY SON'S TRUCK INTO THE CAR IN FRONT. IMPACT COMPLETELY BUCKLED MY SON'S TRUCK BED AND DAMAGED THE FRONT AND THE INSIDE CABIN. BOTH THE FRONT SEATS BROKE (BACK RECLINING PORTION SNAPPED BACKWARD) PLUS NEITHER AIRBAGS INFLATED FROM THE IMPACT. SO MY QUESTION IS WHY WOULD THE FRONT SEATS SNAP BACKWARDS (IS IT DESIGN FLAW?) AND WHY DIDN'T THE AIRBAGS INFLATE FROM THE IMPACT TO THE CAR IN FRONT? FROM THE DAMAGE TO ALL THE VEHICLES INVOLVED YOU CAN SEE THAT IT WAS A VERY HARD IMPACT.
NHTSA ODI #11399972
Mileage unknown · Oct 28, 2020
Structure
A PILLAR POST ASSIST HANDLE ON THE DRIVERS SIDE BROKE LOOSE WHEN I WAS ENTERING THE VEHICLE,I FAILED BACK OUT THE VEHICLE HIT MY HEAD ON THE DRIVERS DOOR, THE VEHICLE WAS STATIONARY IN THE MY DRIVEWAY,THE ASSIST HANDLE WAS INSTALLED WITH SCREWS INTO PLASTIC NOT GOOD,COULD HAVE BEEN A FATAL IT VEHICLE WAS ON CITY STREET OR A HIGH…
Read full complaint
A PILLAR POST ASSIST HANDLE ON THE DRIVERS SIDE BROKE LOOSE WHEN I WAS ENTERING THE VEHICLE,I FAILED BACK OUT THE VEHICLE HIT MY HEAD ON THE DRIVERS DOOR, THE VEHICLE WAS STATIONARY IN THE MY DRIVEWAY,THE ASSIST HANDLE WAS INSTALLED WITH SCREWS INTO PLASTIC NOT GOOD,COULD HAVE BEEN A FATAL IT VEHICLE WAS ON CITY STREET OR A HIGHWAY,ETC
NHTSA ODI #11366798
7,000 miles · Apr 12, 2020
Service BrakesStructure
I HAVE HAD PROBLEMS WITH ROTORS SINCE I BOUGHT TRUCK IN 09', A MONTH OR 2 AFTER I BOUGHT IT I HAD ROTORS CHANGED AND THEN EVERY 3 TO 4 MONTHS AFTER THAT. MY FRONT WHEELS ARE BLACK AFTER 2 WEEKS OF DRIVING. I HAVE NEVER PULLED A TRAILER WITH THIS TRUCK AND THIS TRUCK HAS BEEN USED LIGHTLY. ALSO AFTER 12 YEARS OLD, MECHANIC TOLD …
Read full complaint
I HAVE HAD PROBLEMS WITH ROTORS SINCE I BOUGHT TRUCK IN 09', A MONTH OR 2 AFTER I BOUGHT IT I HAD ROTORS CHANGED AND THEN EVERY 3 TO 4 MONTHS AFTER THAT. MY FRONT WHEELS ARE BLACK AFTER 2 WEEKS OF DRIVING. I HAVE NEVER PULLED A TRAILER WITH THIS TRUCK AND THIS TRUCK HAS BEEN USED LIGHTLY. ALSO AFTER 12 YEARS OLD, MECHANIC TOLD ME YESTERDAY I HAVE A YEAR OR 2 BEFORE MY FRAME IS GOING COMPLETELY RUSTED THRU AND BE DANGEROUS TO DRIVE. *TR
NHTSA ODI #11320904
82,000 miles · May 28, 2019
Structure
WHILE THE TRUCK WAS PARKED ON LEVEL GROUND IN A PARKING LOT, I NOTICED WHAT A APPEARED TO BE A HOLE RUSTED THROUGH THE DRIVERS SIDE FRAME. FURTHER INVESTIGATION REVEALED THAT THERE WERE SEVERAL LARGE HOLES BEGINNING IN FRONT OF THE REAR WHEEL AND EXTENDING TO ABOUT THE MIDDLE OF THE CAB. THESE HOLES ARE ALL THE WAY THROUGH, (B…
Read full complaint
WHILE THE TRUCK WAS PARKED ON LEVEL GROUND IN A PARKING LOT, I NOTICED WHAT A APPEARED TO BE A HOLE RUSTED THROUGH THE DRIVERS SIDE FRAME. FURTHER INVESTIGATION REVEALED THAT THERE WERE SEVERAL LARGE HOLES BEGINNING IN FRONT OF THE REAR WHEEL AND EXTENDING TO ABOUT THE MIDDLE OF THE CAB. THESE HOLES ARE ALL THE WAY THROUGH, (BOTH SIDES OF THE RAIL), ON BOTH SIDES OF THE TRUCK. SEE ATTACHED PICTURES. I FEEL THIS SIGNIFICANTLY COMPROMISES THE INTEGRITY OF THE FRAME AND MAKES IT LESS SAFE TO OPERATE. I AM ALSO VERY SURPRISED TO SEE SO MUCH CORROSION ON AN 11 YEAR TRUCK. THIS HAS BEEN REPORTED TO THE DEALER THAT SOLD ME THE TRUCK 5 YEARS AGO, TO FORD MOTOR CO., AND TO THE BETTER BUSINESS BUREAU. NONE OF THESE ATTEMPTS HAVE RESULTED IN ANY ACTION. I'M SURE MINE IS NOT THE ONLY F150 WITH THIS PROBLEM AND I WANT TO MAKE SURE THE WORD GETS OUT.
NHTSA ODI #11210491
124,000 miles · Apr 1, 2019
StructureUnknown Or Other
MY VEHICLE IS ONLY 11 YEARS OLD. I HAVE AN ISSUE WITH THE FRAME. THE FRAME ON MY VEHICLE HAS RUST HOLES ON THE LEFT HAND INNER SIDE. I BELIEVE THERE IS A MANUFACTURING ISSUE IN THE METALWORK FOR THE FRAMES ON 2004-2008 F150 TRUCKS. I WORK AS A SERVICE TECHNICIAN AND MULTIPLE VEHICLES HAVE THIS ISSUE. WE AS CONSUMERS SHOULD NOT B…
Read full complaint
MY VEHICLE IS ONLY 11 YEARS OLD. I HAVE AN ISSUE WITH THE FRAME. THE FRAME ON MY VEHICLE HAS RUST HOLES ON THE LEFT HAND INNER SIDE. I BELIEVE THERE IS A MANUFACTURING ISSUE IN THE METALWORK FOR THE FRAMES ON 2004-2008 F150 TRUCKS. I WORK AS A SERVICE TECHNICIAN AND MULTIPLE VEHICLES HAVE THIS ISSUE. WE AS CONSUMERS SHOULD NOT BE HAVING TO COVER THE COSTS OF REPAIRING THESE UNSAFE FRAMES DUE TO FORDS NEGLIGENCE TO BUILD THE FRAMES PROPERLY. DUE TO THIS, ANY VEHICLE WITH FRAME ISSUES SUCH AS MINE, IF INVOLVED IN A WRECK, COULD BE CATASTROPHIC. I HAVE SEEN COUNTLESS F150'S OF THOSE YEAR RANGES COME IN WITH FRAMES ROTTED ALL IN THE SAME PLACE AT THE REAR OF THE MAIN FRAME RAIL, NEAR THE GAS TANK. 2009 AND FORWARD DO NOT SEEM TO HAVE THIS ISSUE AS THEY CHANGED THE DESIGN OF THE FRAME. SOMETHING NEEDS TO BE DONE ABOUT THESE FRAME ISSUES.PICTURES ATTACHED ARE OF VARIOUS F150'S, NOT JUST MY OWN.
NHTSA ODI #11193221
51,000 miles · Oct 27, 2017
Latches/locks/linkagesStructure
TL* THE CONTACT OWNS A 2008 FORD F-150. WHILE ATTEMPTING TO EXIT THE VEHICLE, THE CONTACT WAS UNABLE TO UNLOCK THE FRONT PASSENGER DOOR. THE VEHICLE WAS TAKEN TO GUS MACHADO FORD (1200 W 49TH ST, HIALEAH, FL 33012, (305) 822-3211) WHERE IT WAS DIAGNOSED THAT THE DOOR LOCK MECHANISM FRACTURED AND NEEDED TO BE REPLACED. THE CONTAC…
Read full complaint
TL* THE CONTACT OWNS A 2008 FORD F-150. WHILE ATTEMPTING TO EXIT THE VEHICLE, THE CONTACT WAS UNABLE TO UNLOCK THE FRONT PASSENGER DOOR. THE VEHICLE WAS TAKEN TO GUS MACHADO FORD (1200 W 49TH ST, HIALEAH, FL 33012, (305) 822-3211) WHERE IT WAS DIAGNOSED THAT THE DOOR LOCK MECHANISM FRACTURED AND NEEDED TO BE REPLACED. THE CONTACT WAS INFORMED THAT THE PLASTIC MECHANISM NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED USING A METALLIC DOOR RELEASE MECHANISM. ADDITIONALLY, THE CONTACT WAS INFORMED THAT THE FRONT DRIVER'S DOOR WOULD ALSO EXPERIENCE THE FAILURE. SEVERAL MONTHS LATER, THE DOOR LOCK MECHANISM ON THE FRONT DRIVER'S DOOR FRACTURED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 51,000.
NHTSA ODI #11040463
NHTSA investigations
1PE08060 · Tire Valve Cracking
Opened Oct 14, 2008 · Closed Apr 9, 2009
Status: closed (inferred from source dates) · Tires:valve
ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO