COMPONENT SPOTLIGHT

Ford Explorer electrical problems

2,242 distinct owner reports with an electrical-system component in this snapshot.

Includes the electrical-system component and its detailed subcategories. Related recalls and investigations must also name this component; they are not linked by narrative keyword alone.

44 crash reports312 fire reports36 injury reports

Reports by model year

Recall and investigation columns show each year’s full history. A report naming several years can appear in more than one row.

When problems were reported

Mileage at the reported incident

246

0–25K

179

25–50K

194

50–75K

154

75–100K

198

100–150K

123

150K+

1,094 reports with mileage · 1,148 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What owners actually said

2,242 reports

2000 model year · 15,000 miles · Jul 19, 2004

Electrical System

LIGHTS FOR RADIO AND CLOCK HAVE GONE OUT- PERIODICALLY COME ON FOR A FEW MINUTES AND THEN DISAPPEAR. LIGHTS ARE OFF 99% OF TIME- FOR WEEKS AT A TIME. THIS HAS BEEN HAPPENING FOR TWO YEARS. IT WAS RECOMMENDED I REPLACE THE RADIO AT MY EXPENSE, BUT I HAVE HEARD OF A NUMBER OF OTHER EXPLORER OWNERS WITH SAME PROBLEM- I THINK IT …

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NHTSA ODI #10082247

2004 model year · 1,238 miles · Jul 14, 2004

Electrical SystemFire

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WHILE DRIVING AT APPROXIMATELY 20 MPH OTHER VEHICLES WERE POINTING AT CONSUMER'S VEHICLE, INDICATING THAT THE VEHICLE WAS ON FIRE. SMOKE WAS COMING FROM THE HOOD, THE BASE OF THE CHASSIS, THE VENTS, AND FROM THE TIRE HUB. THE HUB CAPS MELTED. THE FIRE ALSO DISINTERESTED THE BRAKES. VEHICLE HAD TO BE STOPPED BY THE USE OF THE EMERGENCY BRAKE. CONSUMER TOOK THE VEHICLE TO A FORD DEALERSHIP, WHO ADVISED THE CONSUMER TO TAKE IT TO THE DEALERSHIP WHERE IT WAS PURCHASED. THIS DEALERSHIP PROVIDED NO ASSISTANCE. CONSUMER REFUSED TO DRIVE THE VEHICLE TO THE OTHER DEALERSHIP BECAUSE OF THE CONDITION OF THE VEHICLE, WHICH WAS CURRENTLY UNDER WARRANTY. DEALER STATED THAT THE CAUSE OF THE FIRE WAS UNDETERMINED. *AK

NHTSA ODI #10081998

2002 model year · 40,000 miles · Jul 11, 2004

Electrical System

WHEN PULLING LIGHT OR HEAVY LOAD, VEHICLE JERKS AND THEN STALLS OUT WHEN VEHICLE APPARENTLY TRIES TO SHIFT DOWN OR IS AT SPEED WHERE VEHICLE MAY BE NEAR SHIFTING DOWN. VEHICLE ACTUALLY DIES AND MUST BE RESTARTED BY TURNING OFF KEY AND THEN IT QUICKLY STARTS. *AK

NHTSA ODI #10080781

2002 model year · 24,300 miles · Jul 6, 2004

Electrical System

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THE VEHICLE WOULD NOT SHIFT FROM PARK TO DRIVE. IT TURNS OUT THAT THERE WAS AN ELECTRICAL SHORT CAUSING FUSES TO BLOW WHILE DRIVING. THE FUSE THAT HAD BLOWN MOST WAS THE FUSE FOR MY BRAKE LIGHTS. I WAS DRIVING WITHOUT BRAKE LIGHTS SEVERAL TIMES, UNKNOWINGLY. THE FIRST DEALERSHIP THAT I TOOK THE VEHICLE HAD THE TRUCK FOR 3 DAYS AND SAID THAT THE ALARM SYSTEM WAS CAUSING THE SHORT. THE ALARM SYSTEM WAS INSTALLED BY THE SELLING DEALERSHIP. I WAS SENT AWAY FROM THE DEALERSHIP WITH BIGGER (HIGHER AMP) FUSES IN MY FUSE BOX, A FEW EXTRA FUSES, AND THE KNOWLEDGE OF HOW TO OVER-RIDE THE SHIFTER LOCK IF THE FUSE WAS BLOWN. AFTER DRIVING THE VEHICLE FOR APPROXIMATELY TWO AND A HALF WEEKS, MOST OF THE TIME WITHOUT BRAKE LIGHTS, I WAS ABLE TO TAKE THE IT TO THE DEALERSHIP THAT I PURCHASED THE VEHICLE FROM. THIS DEALERSHIP HAPPENS TO BE ABOUT 90 MILES FROM MY CURRENT RESIDENCE. THE OTHER DEALERSHIP FOUND THE REAL PROBLEM. THE WIRING HARNESS HAD TO BE REPLACED BECAUSE APPARENTLY, SOME OF THE WIRES GOT TOO HOT, MELTED THE INSULATION, AND FUSED THEMSELVES TOGETHER. THE VEHICLE WAS IN THE SHOP FOR 9 DAYS. FORD ALSO CLAIMS THAT I SHOULDN'T WORRY ABOUT ANY DAMAGE THAT MAY HAVE BEEN DONE TO THE ELECTRICAL COMPONENTS IN MY VEHICLE DUE TO THE SHORT AND ONE OF THE DEALERSHIPS PUTTING BIGGER FUSES IN THE FUSE BOX. *JB

NHTSA ODI #10080470

2003 model year · 45 miles · Jun 24, 2004

Electrical System

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RIGHT SIDE REAR PASSENGER WINDOW WOULD JITTER AND BOTTOM OUT WHEN YOU OPEN AND CLOSE WINDOW. THIS PROBLEM WAS CONTINUOUS SINCE DAY ONE. I ORIGINALLY THOUGHT IT WAS JUST OFF ITS TRACK. SO I DIDNT WORRY ABOUT IT TO MUCH AND I WAITED (WHICH IS MY FAULT AS TO WHY I HAD TO PAY FOR IT) UNTIL SOMETHING MORE WORTH WHILE GOING IN FOR CAME UP. WHEN I TOOK MY TRUCK IN TO HAVE THEM LOOK AT THE DOOR AJAR LIGHT FROM MY DEER ACCIDENT, THEY SAID THAT THE REAR PASSENGER WINDOW WAS DOING WHAT IT WAS DUE TO A BAD ELECTRIC MOTOR. I THINK FORD NEEDS TO BE MORE THOROUGH WHEN TESTING THE VEHICAL FOR QUALITY ASSURANCE. THE WINDOW WAS ONLY USED THREE TIME TO DATE. I DIDNT MIND PAYING FOR THE REPAIR AS I AM SURE FORD WOULD OF HONORED THE WARRENTY IF I WOULD OF DELT WITH IT THEN. BUT ITS JUST THE FACT OF THE MATTER THAT THEY PUT A FAULTY ELECTRIC MOTOR IN THE SUV THAT SHOULD OF BEEN CAUGHT WHEN IT CAME OFF THE ASSEMBLY LINE.*AK

NHTSA ODI #10078729

2002 model year · 55,000 miles · Jun 11, 2004

Electrical SystemFire

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VEHICLE WAS PARKED IN PUBLIC LOT WHILE VISITING LOCAL STORE. ORIGINAL DRIVER ATTEMPTED TO START VEHICLE BUT WAS UNSUCCESSFUL DUE TO APPARENT LOSS OF ALL ELECTRICAL. ORIGINAL DRIVER NOTICED SOME SMOKE AND/OR SMELL OF SMOKE FROM BEHIND CONSOLE. DRIVER IMMEDIATELY TURNED KEY TO OFF POSITION AND CALLED SPOUSE TO REPORT FAILURE. SPOUSE INSPECTED BATTERY CABLES AND BATTERY VIEWING EYE WITH NO FINDINGS OF FAILURE OR LOOSE CABLES. SPOUSE ENTERED VEHICLE INSPECTING POSITION OF GEAR SHIFT LEVER AND TRANSMISSION INDICATOR FOR PROPER PARK POSITION WITH NO UNUSUAL FINDINGS. SPOUSE TURNED KEY TO START POSITION WHICH PRODUCED WHAT APPEARED WAS AN ELECTRICAL SHORT UNDER CENTER CONSOLE DIRECTLY UNDER BEVERAGE AND MISC HOLDER. SPOUSE TURNED KEY BACK TO OFF POSITION IMMEDIATELY THEN SMOKE STARTED COMING FROM UNDER THAT AREA OF CENTER CONSOLE. SPOUSE REMOVED RUBBER LINER WITH SCREWDRIVER WHICH EXPOSED PIN HOLE WITH SPARKS SHOOTING OUTWARD WHICH IN TURN PRODUCED A FIRE IN THE CENTER CONSOLE. SPOUSE ATTEMPTED TO STOP FIRE WITH NO SUCCESS THEN EXITED VEHICLE TO BREAK OFF RED CABLE AT BATTERY TERMINATION IN ATTEMPT TO STOP FIRE. ORIGINAL DRIVER CALLED ON HELP AT UPS STORE DIRECTLY IN FRONT OF VEHICLE PARKED LOCATION. EMPLOYEE FROM UPS REACHED VEHICLE WITH FIRE EXTINGIUSHER AND STOPPED FIRE FROM SPREADING TO OTHER AREAS OF VEHICLE. VEHICLE WAS TOWED TO CHAMPION FORD DEALERSHIP WITHIN 1 1/2 HOURS AFTER INCIDENT. DEALER REPORTED FINDINGS ON JUNE 10TH TO VEHICLE OWNERS. DEALER INVESTIGATION CLAIMS UNSUCCESSFUL IN IDENTIFING CAUSE OF FIRE. ESTIMATED COST IS 1,500 $. VEHICLE OWNERS ARE ATTEMPTING TO CONTACT FORD MANAGEMENT TO COVER FULL COST OF DAMGED DUE TO DEFECTIVE VEHICLE ELECTRICAL SYSTEM. *AK

NHTSA ODI #10075215

2001 model year · 41,000 miles · Jun 5, 2004

Electrical SystemService Brakes, Hydraulic

AT TIMES MY LEFT TURN SIGNAL WHEN ENGAGED DOESNT WORK AND AT THIS TIME I NOTICE SMOKE COMING OUT OF STEERING COLLUMN,THIS HAS SOMETHING TO DO WITH PRESSING THE BRAKES, SOMETIMES WHEN I DEPRESS IT WORKS THEN GOES OFF WHEN PRESSING A SECOND TIME, ALSO DISPLAY ON STEREO WORKS PART TIME ONLY MAYBE ONE OUT OF EVERY TEN DRIVES. *AK

NHTSA ODI #10074863

1993 model year · 30,000 miles · Jun 4, 2004

Electrical SystemPower Train

TRANSMISSION HAD TO BE REPLACED AND THE VEHICLE STALLED. *MR THIS PROBLEM HAD BEEN PRESENT SINCE THE VEHICLE WAS FIRST PURCHASED. THE VEHICLE HAD BEEN TAKEN TO THE DEALER ON 5 OCCASIONS WITH NO SUCCESS UNTIL ANOTHER CHEVY DEALER FOUND THAT THERE WAS A BAD BATTERY CABLE. *SC *JB

NHTSA ODI #10076026

2001 model year · 28,500 miles · Jun 2, 2004

Electrical SystemCrashInjury

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ON JANUARY 25,2004 I WAS APPROACHING A TRAFIC SIGNAL IN MY 2001 FORD EXPLORER I SLOWED TO APPROXIMATELY 5MPH. MY FOOT WAS NOT ON THE ACCELERATOR, BUT WHEN I HIT THE BRAKE THE CAR LUNGED FORWARD ,AND HIT THE CAR IN FRONT OF ME. I HIT THE BRAKE AS HARD AS I COULD BUT THE CAR WOULD NOT STOP. THE ENGINE MADE A REVING SOUND AS IT LUNGED FORWARD. THE CAR IN FRONT OF ME SUSTAINED DAMAGE TOTALING $ 1237 AND THE PASSENGER COMPLAINED OF A NECK AGGRIVATION. MY CAR SUSTAINED MINIMAL DAMAGE TO THE BUMPER. THIS WAS THE 1ST ACCIDENT I HAVE EVER BEEN IN WHERE IT WAS ALLEGED THAT I MAY BE AT FAULT, CLEARLY I WAS NOT. THIS SURGE WHEN DECELERATING HAS HAPPENED 2 TIMES AFTER THIS ACCIDENT, BOTH OF WHICH WERE WITNESSED BY A PASSENGER IN MY CAR. LUCKILY NOBODY WAS INJURED ON THESE OCCASIONS. I HAVE SINCE TAKEN THE CAR INTO THE DEALER WHEREUPON I WAS INFORMED THAT THE DEALER HAD RECEIVED A TECHNICAL SERVICE BULETIN (TSB) FROM FORD REGARDING AN IDLE AIR CONTROL (IAC) VALVE FOR THIS MAKE AND MODEL DATED 2/5/03. THE DEALER REPLACED THIS VALVE ON 5/20/04.*AK

NHTSA ODI #10074691

2000 model year · Mileage unknown · May 21, 2004

Electrical System

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CONSUMER LOST POWER TO WINDSHIELD WIPERS, WINDOWS, AND INTERIOR LIGHTING. *LA THE CONSUMER INDICATED THAT EVERY TWO WEEKS THE VEHICLE LOSES POWER TO THE WIPERS, POWER WINDOWS AND INTERIOR LIGHTING. WHILE DRIVING DURING A THUNDERSTORM, THE VEHICLES WIPERS DID NOT FUNCTION WHICH ALMOST CAUSED AN ACCIDENT. . THE CONSUMER SEARCHED THE NHTSA WEBSITE AND FOUND A RECALL (00V072000) CONCERNING AN IDENTICAL ISSUE WITH A MODULE (GEM) WHICH CONTROLS THE WIPERS, WINDOWS, ETC. THE CONSUMER'S VEHICLE WAS NOT INCLUDED IN THE RECALL DUE TO VIN. *NM

NHTSA ODI #10074126

Related Official recalls

26V165000 · Back Over Prevention:software; Electrical System:adas

Mar 18, 2026

Ford Motor Company (Ford) is recalling certain 2022-2025 Lincoln Navigator, 2024-2025 Lincoln Nautilus, 2025 Lincoln Aviator and Explorer vehicles. The Image Processing Module A (IPMA) may experience multiple unexpected resets, resulting in loss of the rearview camera image and advanced driver assistance (ADAS) features, including pre-collision assist, lane-keeping assist, and blind-spot monitoring.

Consequence & remedy

Consequence: Loss of the rearview camera image and certain driver assistance features, can reduce the driver’s ability to detect hazards, increasing the risk of a crash.

Remedy: The Image Processing Module A software will be updated by a dealer, or through an over-the-air (OTA) update, free of charge. This is a Phased campaign. Phase 1 will include 2025 Aviator, 2025 Explorer, 2025 Nautilus notified owners on 4/13/2026. Phase 2 will include 2025 Navigator will notify owners on or about 4/20/2026. Phase 3 will include 2022-2024 Navigator will notify owners on or about 6/8/2026. Phase 4 will include 2024 Nautilus will notify owners on or about 6/22/2026. Owner notification letters were mailed April 13, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S21. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning March 25, 2026.

Additional source detail variants (2)

Back Over Prevention:software

Consequence: Loss of the rearview camera image and certain driver assistance features, can reduce the driver’s ability to detect hazards, increasing the risk of a crash.

Remedy: The Image Processing Module A software will be updated by a dealer, or through an over-the-air (OTA) update, free of charge. This is a Phased campaign. Phase 1 will include 2025 Aviator, 2025 Explorer, 2025 Nautilus notified owners on 4/13/2026. Phase 2 will include 2025 Navigator will notify owners on or about 4/20/2026. Phase 3 will include 2022-2024 Navigator will notify owners on or about 6/8/2026. Phase 4 will include 2024 Nautilus will notify owners on or about 6/22/2026. Owner notification letters were mailed April 13, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S21. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning March 25, 2026.

Electrical System:adas

Consequence: Loss of the rearview camera image and certain driver assistance features, can reduce the driver’s ability to detect hazards, increasing the risk of a crash.

24V685000 · Electrical SYSTEM:12V/24V/48V Battery:cables; Hybrid Propulsion System

Sep 13, 2024

Ford Motor Company (Ford) is recalling certain 2024 Ford Explorer vehicles equipped with 3.3L Hybrid engines. The 12-Volt battery cable may chafe against the Belt-integrated Starter Generat (BiSG) and short circuit.

Consequence & remedy

Consequence: A short circuit increases the risk of a fire.

Remedy: Dealers will install a tie strap between the battery cable and high voltage cable, free of charge. Owner notification letters were mailed November 8, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S61.

Additional source detail variants (2)

Hybrid Propulsion System

Consequence: A short circuit increases the risk of a fire.

Remedy: Dealers will install a tie strap between the battery cable and high voltage cable, free of charge. Owner notification letters were mailed November 8, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S61.

Electrical SYSTEM:12V/24V/48V Battery:cables

Consequence: A short circuit increases the risk of a fire.

23V686000 · Back Over Prevention:display Function; Electrical System:wiring

Oct 13, 2023

Ford Motor Company (Ford) is recalling certain 2023 Explorer vehicles equipped with a standard rearview camera. Due to a manufacturing error in the wire harness, the rearview camera may display a blue image on the SYNC screen when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."

Consequence & remedy

Consequence: A rearview camera that does not properly display an image can reduce the driver's rear view, increasing the risk of a crash.

Remedy: Dealers will inspect the rearview camera wire harness and repair any loose splices, free of charge. Owner notification letters were mailed November 2, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23C31.

Additional source detail variants (2)

Back Over Prevention:display Function

Consequence: A rearview camera that does not properly display an image can reduce the driver's rear view, increasing the risk of a crash.

Remedy: Dealers will inspect the rearview camera wire harness and repair any loose splices, free of charge. Owner notification letters were mailed November 2, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23C31.

Electrical System:wiring

Consequence: A rearview camera that does not properly display an image can reduce the driver's rear view, increasing the risk of a crash.

23V626000 · Electrical System:propulsion System:traction Battery

Sep 8, 2023

Ford Motor Company (Ford) is recalling certain 2020-2022 Lincoln Aviator and Ford Explorer vehicles equipped with 3.0L PHEV engines. A manufacturing defect in one or more of the high voltage battery cells may result in an internal short circuit and battery failure.

Consequence & remedy

Consequence: Battery failure can cause a loss of drive power, increasing the risk of a crash. Battery failure can also increase the risk of a fire.

Remedy: Dealers will perform a Battery Energy Control Module (BECM) diagnostic test and replace the high voltage battery pack, as necessary, free of charge. Owner notification letters were mailed on April 8, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford Motor Company's number for this recall is 23S53.

19V687000 · Electrical System:wiring

Sep 30, 2019

Ford Motor Company (Ford) is recalling certain 2020 Ford Explorer vehicles equipped with 2.3L or 3.3L engines. The wiring harness may not have been properly secured and may contact the air conditioner compressor (A/C) pulley, potentially damaging the harness or the A/C belt.

Consequence & remedy

Consequence: The A/C pulley may rub through the wiring harness insulation and contact the unfused battery positive wire, resulting in a short circuit, increasing the risk of a fire.

Remedy: Ford will notify owners, and dealers will install a tie strap to the wiring harness at the hand shock tower clip, free of charge. The recall began October 21, 2019. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S32.

19V575000 · Electrical System: Instrument Cluster/panel; Parking Brake; Power Train:automatic Transmission:gear Position Indication (prndl)

Aug 5, 2019

Ford Motor Company (Ford) is recalling certain 2020 Explorer and Lincoln Aviator vehicles. The Manual Park Release (MPR) cover may not be installed. In addition, the vehicles may be in Factory Mode, which disables warning alerts and does not display the transmission gear selected. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) numbers 114, "Theft Prevention" and 102, "Trans Shift Lever Seq/Starter Interlock/Trans Braking Effect."

Consequence & remedy

Consequence: Without the cover, the MPR lever may be unintentionally moved, allowing the vehicle to roll away. Being in Factory Mode, the vehicle will not display warnings and/or gear selection on the instrument cluster. Both conditions increase the risk of a crash.

Remedy: Ford will notify owners, and dealers will inspect and, if necessary, install a MPR cover. Dealers will verify the instrument cluster is not in Factory Mode and clear any fault codes, free of charge. The recall began August 23, 2019. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19C06.

Additional source detail variants (3)

Parking Brake

Consequence: Without the cover, the MPR lever may be unintentionally moved, allowing the vehicle to roll away. Being in Factory Mode, the vehicle will not display warnings and/or gear selection on the instrument cluster. Both conditions increase the risk of a crash.

Remedy: Ford will notify owners, and dealers will inspect and, if necessary, install a MPR cover. Dealers will verify the instrument cluster is not in Factory Mode and clear any fault codes, free of charge. The recall began August 23, 2019. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19C06.

Electrical System: Instrument Cluster/panel

Power Train:automatic Transmission:gear Position Indication (prndl)

00V072000 · Electrical System:wiring:fuses And Circuit Breakers

Mar 7, 2000

VEHICLE DESCRIPTION: MULTI-PURPOSE VEHICLES EQUIPPED WITH 4.0L ENGINES AND ALL-TIME 4-WHEEL DRIVE (A4WD) POWERTRAINS. THE GENERIC ELECTRONIC MODULE (GEM) COULD EXPERIENCE A CONDITION REFERRED TO AS "LOCK-UP" IN WHICH THE GEM CONTROLLED ELECTRONIC FUNCTIONS (E.G., FRONT WINDSHIELD WIPERS, INTERIOR LIGHTS, 4X4 SYSTEM, ETC.) COULD NOT BE TURNED ON OR, IN SOME CASES IF THE FUNCTION IS ON, COULD NOT BE TURNED OFF.

Consequence & remedy

Consequence: AN INOPERATIVE WINDSHIELD WIPER SYSTEM COULD AFFECT DRIVER VISIBILITY, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL INSTALL A RESISTOR IN THE GEM CIRCUIT.

97V215000 · Electrical SYSTEM:IGNITION:ANTI-THEFT:CONTROL Module

Nov 24, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES, EDDIE BAUER AND LIMITED EDITIONS. THE KEY-IN-IGNITION/DOOR OPEN WARNING CHIME MAY NOT FUNCTION WHEN THE DOOR IS OPENED. THIS DOES NOT FULLY COMPLY WITH FMVSS NO. 114, "THEFT PROTECTION."

Consequence & remedy

Consequence: THE STANDARD SPECIFIED THAT A WARNING TO THE DRIVER SHALL BE ACTUATED WHENEVER THE KEY HAS BEEN LEFT IN THE LOCKING SYSTEM AND THE DRIVER'S DOOR IS OPENED.

Remedy: DEALERS WILL INSTALL A JUMPER WIRE TO PROVIDE THE NECESSARY GROUND CIRCUIT IN THESE VEHICLES.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

Related NHTSA investigations

EA05005 · Engine Compartment Fires

Opened Mar 22, 2005 · Closed Aug 2, 2006

Status: closed (inferred from source dates) · Electrical System; Electrical System:wiring:front Underhood; Vehicle Speed Control:cruise Control

EA05-005 IS CLOSED WITH FORD?S ACTIONS IN RECALLS 05V-017, 05V-388, AND 06V-286, RECALLING APPROXIMATELY 6.7 MILLION VEHICLES EQUIPPED WITH TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCHES (SCDS).THE BRAKE SYSTEMS IN THESE RECALLED VEHICLES GENERATE A VACUUM THAT CAN POTENTIALLY CAUSE THE SCDS TO FAIL AND, IN CERTAIN SWITCH INSTALLATION ORIENTATIONS, CATCH FIRE.FORD IS ALSO INCLUDING THE ENTIRE POPULATION OF 1998 EXPLORERS.FORD HAS INFORMED ODI THAT TESTING TO DETERMINE THE CAUSE OF FAILURES IN THE 1998 EXPLORERS WILL CONTINUE AFTER THIS INVESTIGATION IS CLOSED.ODI BELIEVES THAT THE VEHICLES EXHIBITING THE FACTORS CAUSING SCDS FAILURE DESCRIBED IN THIS REPORT CORRELATE WELL WITH THE OBSERVED FAILURE RATES ON THESE VEHICLES BY MODEL AND MODEL YEAR.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST IN THE NON-RECALLED VEHICLES MANUFACTURED WITH SCDS THAT ARE NOT INCLUDED IN FORD?S RECALLS.ODI WILL CONTINUE TO MONITOR THE NON-RECALLED POPULATION FOR INCIDENCE OF ENGINE COMPARTMENT FIRES.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE ATTACHED CLOSING REPORT FOR DETAILS.

Additional source detail variants (21)

Electrical System

Electrical System:wiring:front Underhood

Vehicle Speed Control:cruise Control

PE97010 · Electrical Fire In Center Console

Opened Mar 13, 1997 · Closed Sep 4, 1997

Status: closed (inferred from source dates) · Electrical System

THIS INVESTIGATION REVEALED THAT CONSOLE FIRES IN THE SUBJECT VEHICLES MOST OFTEN OCCURRED WHILE VEHICLES EQUIPPED WITH THE LAMP OUTAGE MODULE (LOM), WHICH IS PART OF THE MESSAGE CENTER, WERE TOWING A TRAILER AND WHICH HAD BEEN MODIFIED BY ADDING AN AFTERMARKET TRAILER WIRING HARNESS INTO THE VEHICLE'S TAILLIGHT CIRCUITS.THE OWNER'S MANUAL STATES NEVER AND MORE THAN OTHER TRAILER LIGHT BULB TO ONE CIRCUIT HOWEVER TRAILERS FREQUENTLY CONTAIN SEVERAL BULBS.THE RESULTING EXCESS CURRENT PASSING THROUGH THE LOM COULD CAUSE IT TO OVERHEAT RESULTING IN A FIRE.PROPER AFTERMARKET INSTALLATION OF TRAILER WIRING REQUIRES THE USE OF A BYPASS MODULE, WHICH OBTAINS POWER FOR THE TRAILER LIGHTS DIRECTLY FROM THE BATTERY RATHER THAN FROM THE VEHICLE'S TAIL LIGHT AND STOP LAMP CIRCUITS, OR THE USE OF THE MANUFACTURER'S WIRING HARNESS.IN A LETTER DATED SEPTEMBER 2, 1997, FORD NOTIFIED ODI THAT IT INTENDS TO TAKE ACTION TO PRECLUDE FURTHER INCIDENTS INCLUDING ISSUING A TECHNICAL SERVICE BULLETIN TO ITS DEALERS, NOTIFYING TRAILER RENTAL ASSOCIATIONS AND AGENCIES WHERE KNOWN, AND ADVISING OWNERS BY LETTER OF THE PROPER METHOD FOR CONNECTION OF TRAILER TOW WIRING ON THE SUBJECT VEHICLES.THERE WAS NO DEFECT TREND IN THE SUBJECT VEHICLES IDENTIFIED AS A RESULT OF THIS INVESTIGATION, AND FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT WARRANTED TO CONTINUE THE INVESTIGATION.

PE96066 · Driver Door Electrical Fire

Opened Nov 22, 1996 · Closed May 15, 1997

Status: closed (inferred from source dates) · Electrical System

THE CONTACT ASSEMBLY FOR THE REMOTE POWER MIRROR CONTROL SWITCH MAY DEVELOP A SHORT CIRCUIT BETWEEN THE SWITCH POSITIVE PAD AND CHASSIS GROUND PAD AS A RESULT OF WATER INTRUSION.EXCESS CURRENT FLOW RESULTING FROM THE SHORT CIRCUIT CONDITION MAY OVERHEAT THE REMOTE POWER MIRROR CONTROL SWITCH CIRCUIT BOARD AND CAUSE A FIRE IN THE DRIVER'S DOOR.FORD HAS INDICATED THAT CURRENT IN EXCESS OF 15 AMPS CAN OVERHEAT THE CIRCUIT BOARD ENOUGH TO CAUSE A FIRE.CIRCUIT PROTECTION IS PROVIDED BY A 30 AMP FUSE.FORD IS RECALLING ALL 1993-94 4-DOOR EXPLORER VEHICLES EQUIPPED WITH THE SUBJECT ELECTRONIC OPTION COMBINATION TO INSTALL AN IN-LINE 10 AMP FUSE IN THE POSITIVE BATTERY FEED TO THE REMOTE POWER MIRROR CONTROL SWITCH ASSEMBLY.NO 2-DOOR EXPLORER VEHICLES WERE BUILT WITH THE SUBJECT COMPONENTS.ACCORDING TO FORD, VEHICLES BUILT PRIOR TO THE RECALL PRODUCTION RANGE WERE EQUIPPED WITH LOWER CAPACITY CIRCUIT BOARDS FOR THE SUBJECT SWITCH ASSEMBLY THAT WOULD FAIL FROM AN OPEN CIRCUIT IF A SIMILAR SHORT OCCURRED.A NEW SWITCH ASSEMBLY WITH 10 AMP FUSE PROTECTION WAS INTRODUCED BEGINNING WITH THE 1995 MODEL YEAR EXPLORER.MAZDA WILL CONDUCT A PARALLEL COMPAIGN (97V-083.002) TO REMEDY THE SUBJECT CONDITION IN APPROXIMATELY 14,000 NAVAJO VEHICLES.THE NAVAJO VEHICLES WERE AVAILABLE IN ONLY THE 2-DOOR VERSION WHICH, UNLIKE THE EXPLORER VEHICLES, DID USE THE SUBJECT OPTION COMBINATION IN THAT BODY STYLE.