FORD EXPLORER 2007 EB. TIRE LIGHT WOULD COME ON. HAD FORD DEALER CHECK. ADJUSTED AIR PRESSURE. CONTINUED TO OCCUR. DEALER WOULD TRY TO RETRAIN SENSORS. NEVER HELPED. SAID THEY THINK IT MIGHT HAVE SOMETHING TO DO WITH AN AFTERMARKET CHARGER FOR THE CELL PHONE AFFECTING THE COMPUTER. THEY SAID IT IS HAPPENING IN A LOT OF CARS. PRO…
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FORD EXPLORER 2007 EB. TIRE LIGHT WOULD COME ON. HAD FORD DEALER CHECK. ADJUSTED AIR PRESSURE. CONTINUED TO OCCUR. DEALER WOULD TRY TO RETRAIN SENSORS. NEVER HELPED. SAID THEY THINK IT MIGHT HAVE SOMETHING TO DO WITH AN AFTERMARKET CHARGER FOR THE CELL PHONE AFFECTING THE COMPUTER. THEY SAID IT IS HAPPENING IN A LOT OF CARS. PROBLEM CONTINUED AFTER SENSOR RETRAINED EVEN IF PHONE HAD NOT BEEN PLUGGED IN. NEW TIRES INSTALLED NOV. 2012 AT SAM'S. THEY MADE A NOTATION ON THE INVOICE ABOUT SENSOR SHOWING FAULT. WENT SEVERAL TIMES TO DEALER AND THEY WOULD RETRAIN SENSORS. NEVER HELPED. WOULD START AGAIN. FINALLY IN OCT 2013 ASKED DEALER TO CHECK ALL FOUR SENSORS FOR CRACKS OR DAMAGE. THEY BROKE DOWN TIRES, INSPECTED TPMS AND NO CRACKS FOUND. RETRAINED SENSORS AGAIN. NOTHING THEY HAVE TRIED HAS STOPPED THE PROBLEM. SOMETIMES NOW IT WILL SAY TIRE SENSOR FAULT THEN CHANGE TO TIRE MONITOR FAULT. I JUST HIT THE RESET BUTTON UNTIL THE NEXT TIME IT DOES IT, WHICH IS USUALLY JUST A LITTLE FARTHER DOWN THE ROAD. LIGHT TURNS OFF WHEN ENGINE IS TURNED OFF, BUT DOES IT AGAIN THE NEXT TIME I'M ON THE ROAD. READY TO JUST HAVE THE SENSOR DISCONNECTED. FRUSTRATING. *TR
NHTSA ODI #10662208
31,000 miles · Dec 11, 2012
Electrical SystemExterior Lighting
NOTICED WATER WHILE RAINING WAS COMING FROM THE LIGHTING/HEATING PANEL AT TOP-ROOF PANEL THAT CONTROLS HEATING, AIR AND LIGHTS AFTER ENTERING THE VEHICLE. WATER CONTINUED TO LEAK INTO THE VEHICLE UNTIL THE RAIN STOPPED, THEN LIGHTS INSIDE THE TRUCK CAME ON WHILE DRIVING AT NIGHT WHICH CAUSED DRIVER TO SWERVE FROM LIGHTS COMING …
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NOTICED WATER WHILE RAINING WAS COMING FROM THE LIGHTING/HEATING PANEL AT TOP-ROOF PANEL THAT CONTROLS HEATING, AIR AND LIGHTS AFTER ENTERING THE VEHICLE. WATER CONTINUED TO LEAK INTO THE VEHICLE UNTIL THE RAIN STOPPED, THEN LIGHTS INSIDE THE TRUCK CAME ON WHILE DRIVING AT NIGHT WHICH CAUSED DRIVER TO SWERVE FROM LIGHTS COMING ON WITHOUT WARNING. AS OF THIS DATE, TRUCK IS IN BODY SHOP FOR REPAIRS OF WATER LEAK THROUGH THE LIGHTING/HEATING CONTROL SWITCHES. LIGHT SWITCH HAD TO BE SET TO OFF UNTIL CAN BE FIXED OR LIGHTS NOW CONTINUE TO COME ON RANDOMLY WHEN DRIVING AND CONTINUES TO LEAK WHENEVER IT RAINS. ALSO, NOTE THIS STARTED AFTER THE HEAVY RAINS OF HURRICANE SANDY. HAVE OWNED OTHER SUVS BY OTHER MAKERS AND NEVER HAD ANYTHING LIKE THIS TO HAPPEN! *TR
NHTSA ODI #10488040
359 miles · Feb 17, 2007
Electrical SystemExterior Lighting
RUNNING AND TAIL LIGHTS NOT WORKING. TAIL AND RUNNING LIGHTS WILL NOT COME ON WITH USE OF MANUAL OR AUTOMATIC LIGHT CONTROLS. FOUND BLOWN FUSE AND REPLACED FUSE. FUSE FAILED AGAIN WHEN ATTEMPTING TO TURN ON RUNNING AND TAIL LIGHTS. BRAKE AND TURNING LIGHTS WORK. DEALERS SERVICE WRITER REPORTED THAT INSPECTION FOUND UNDER THE…
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RUNNING AND TAIL LIGHTS NOT WORKING. TAIL AND RUNNING LIGHTS WILL NOT COME ON WITH USE OF MANUAL OR AUTOMATIC LIGHT CONTROLS. FOUND BLOWN FUSE AND REPLACED FUSE. FUSE FAILED AGAIN WHEN ATTEMPTING TO TURN ON RUNNING AND TAIL LIGHTS. BRAKE AND TURNING LIGHTS WORK. DEALERS SERVICE WRITER REPORTED THAT INSPECTION FOUND UNDER THE DASH "SMART JUNCTION BOX" FAULTY AND A SECOND 2007 EXPLORER WAS IN THE SHOP THAT DAY FOR THE SAME REASON. *JB
ON CERTAIN SPORT UTILITY VEHICLES, THE TWO BOLTS THAT ATTACH THE STEERING GEAR ASSEMBLY TO THE FRAME MAY HAVE BEEN OVER-TIGHTENED. THIS CONDITION COULD RESULT IN ONE OR BOTH OF THE BOLTS FRACTURING, CAUSING THE STEERING GEAR TO BECOME LOOSE.
Consequence & remedy
Consequence: THIS CONDITION COULD CAUSE "CLUNKING" NOISE WHEN STEERING AS WELL AS DECREASED STEERING EFFECTIVENESS POTENTIALLY RESULTING IN A CRASH.
Remedy: DEALERS WILL REPLACE BOTH THE STEERING GEAR ASSEMBLY MOUNTING BOLTS AND NUTS FREE OF CHARGE. THE RECALL BEGAN ON APRIL 27, 2007. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1
PE08060 · Tire Valve Cracking
Opened Oct 14, 2008 · Closed Apr 9, 2009
Status: closed (inferred from source dates) · Tires:valve
ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO
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