Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
Limited mileage data: 153 of 1,450 reports include usable mileage. There isn’t enough coverage to show a useful chart.
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Tires. Review the 570 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Vehicle Speed Control. Review the 148 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Power Train. Review the 120 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
195 crash reports37 fire reports179 injury reports
What owners actually said
1,450 reports
74,000 miles · Feb 17, 2003
Power Train
WE HAVE A 1996 FORD EXPLORER WITH ONLY 74,000 MILES. WHEN WE BOUGHT THE VEHICLE IT HAD ONLY 25,000 MILES. THE MAINTENANCE ON THE TRANSMISSION WAS DONE ACCORDING TO THE MAINTENANCE BOOK. WHEN THE VEHICLE IS PUT INTO GEAR IT SLIPS IN EACH FORWARD GEAR. REVERSE GEAR NO LONGER WORKS. WHEN IN REVERSE ITS AS THOUGH IN PARK. THE …
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WE HAVE A 1996 FORD EXPLORER WITH ONLY 74,000 MILES. WHEN WE BOUGHT THE VEHICLE IT HAD ONLY 25,000 MILES. THE MAINTENANCE ON THE TRANSMISSION WAS DONE ACCORDING TO THE MAINTENANCE BOOK. WHEN THE VEHICLE IS PUT INTO GEAR IT SLIPS IN EACH FORWARD GEAR. REVERSE GEAR NO LONGER WORKS. WHEN IN REVERSE ITS AS THOUGH IN PARK. THE OVERDRIVE LIGHT FLASHES RAPIDLY.
NHTSA ODI #10007679
106,000 miles · Feb 14, 2003
Unknown Or Other
THE BLEND DOOR ON MY 1996 FORD EXPLORER BROKE DUE TO A DEFECTIVE DESIGN. FROM THE FORD OWNERS GROUPS WEB SITES, I HAVE SEEN NUMBEROUS OTHER OWNER'S WITH THE SAME PROBLEM. MY HEATING IS STUCK IN HOT UNLESS MAX AIR IS TURNED ON. THERE IS NO IN BETWEEN. ALTHOUGH IT IS NOT AN EXTREAM SAFTY ISSUE, IT IS VERY UNCOMFORTABLE FOR MY INFA…
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THE BLEND DOOR ON MY 1996 FORD EXPLORER BROKE DUE TO A DEFECTIVE DESIGN. FROM THE FORD OWNERS GROUPS WEB SITES, I HAVE SEEN NUMBEROUS OTHER OWNER'S WITH THE SAME PROBLEM. MY HEATING IS STUCK IN HOT UNLESS MAX AIR IS TURNED ON. THERE IS NO IN BETWEEN. ALTHOUGH IT IS NOT AN EXTREAM SAFTY ISSUE, IT IS VERY UNCOMFORTABLE FOR MY INFANT CHILD. THE FORD DEALER WILL FIX IT BUT FROM WHAT I UNDERSTAND IT WILL COST ARROUND $1000. I SIMPLY CAN'T AFFORD THAT KIND OF MONEY TO FIX FORD'S DEFECTIVE PARTS.
NHTSA ODI #10005852
93,000 miles · Jan 31, 2003
Seat Belts
ALL OF THE SEAT BELTS DO NOT LATCH.DEALER NOTIFIED.*AK *TS
NHTSA ODI #10006135
86,568 miles · Jan 25, 2003
Electrical SystemFire
CENTER CONSOLE WITH COMPUTER INFO DISPLAY CAUGHT FIRE WHILE DRIVING.
NHTSA ODI #10003373
Mileage unknown · Jan 19, 2003
Tires
THE LEFT REAR DUNLOP RADIAL ROVER (LT235/75R15) TREAD SEPARATED FROM TIRE. OCCURRED ON FREEWAY AT 70MPH. THERE WAS A THUMPING NOISE JUST PRIOR TO INCIDENT. THE TIRE DID NOT LOSE PRESSURE. NO CRASH, NO INJURIES BUT SOME DAMAGE TO LEFT 1/4 PANEL & TRIM ON VEHICLE, 1996 FORD EXPLORER. ALL 4 TIRES REPLACED AT SAME TIME & HAD APPROXI…
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THE LEFT REAR DUNLOP RADIAL ROVER (LT235/75R15) TREAD SEPARATED FROM TIRE. OCCURRED ON FREEWAY AT 70MPH. THERE WAS A THUMPING NOISE JUST PRIOR TO INCIDENT. THE TIRE DID NOT LOSE PRESSURE. NO CRASH, NO INJURIES BUT SOME DAMAGE TO LEFT 1/4 PANEL & TRIM ON VEHICLE, 1996 FORD EXPLORER. ALL 4 TIRES REPLACED AT SAME TIME & HAD APPROXIMATELY 40,000 MILES ON THEM WHEN THIS OCCURRED.
NHTSA ODI #10002979
139,000 miles · Jan 19, 2003
Tires
FORD EXPLORER WITH 4 FIRESTONE WILDERNESS HT TIRES. WHILE DRIVING AT HIGHWAY SPEED ON INTERSTARE 12 NEAR MILEMARKER 75 THE LEFT REAR TIRE EXPERIENCED A BLOWOUT. THE TREAD SEPARATED FROM THE SIDEWALLS OF THE TIRES. I REPLACED ALL 4 TIRES BUT HAVE THE FAILED TIRE AND DIGITAL PHOTOS IF THEY ARE NEEDED
NHTSA ODI #10002947
78,000 miles · Jan 16, 2003
Engine And Engine CoolingPower Train
1) NO HEAT, ONLY BLOWS COLD AIR. 2) TRANSMISSION DOES NOT SHIFT SMOOTHLY FROM REVERSE TO DRIVE.
NHTSA ODI #10002776
65,000 miles · Jan 15, 2003
Unknown Or Other
1996 FORD EXPLORER HEATER/ AC BLEND DOOR FAILURE
NHTSA ODI #10002705
60,000 miles · Dec 19, 2002
Tires
THERE WERE TWO TIRES BLOWOUTS AT THE SIDEWALL SIMULTANEOUSLY WHILE DRIVING. THE BLOWOUTS CAUSED DAMAGE TO BOTH DRIVER'S FRONT AND REAR WHEELS. TIRE INFO: FIRESTONE WILDERNESS 235/75R15 (DOT/UNAVAILABLE) 20K MILES ON BOTH TIRES DRIVER'S FRONT AND REAR. TS SCC
NHTSA ODI #10001201
Mileage unknown · Dec 5, 2002
Unknown Or Other
WHILE DRIVING AT 35 MPH THE VEHICLE SUDDENLY ACCELERATED AT A SPEED OF 70 MPH. THE CONSUMER APPLIED BRAKES BUT THEY DIDN'T HOLD. CONSUMER HAD TO PUT VEHICLE IN PARK GEAR TO STOP VEHCILE, WHILE VEHICLE WAS COASTING. TS
FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
Consequence & remedy
Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.
Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THE LIFTGATE ASSIST GAS CYLINDER BRACKET ON THE RIGHT HAND BODYSIDE OUTER PANEL WAS INCORRECTLY WELDED.
Consequence & remedy
Consequence: THE GAS CYLINDER BRACKET MAY NOT PROPERLY SUPPORT THE LIFTGATE INCREASING THE RISK OF PERSONAL INJURY.
Remedy: DEALERS WILL REINFORCE THE BRACKET ATTACHMENT WITH TWO POP RIVETS.
VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 5.0L ENGINES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, IDAHO, IOWA, MAINE, MICHIGAN (UPPER PENINSULA ONLY), MINNESOTA, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. THESE VEHICLES, WHEN OPERATED FOR EXTENDED PERIODS OF TIME AT HIGHWAY SPEEDS AND TEMPERATURES BELOW -20 DEGREES FARENHEIT, DO NOT RETURN TO IDLE DUE TO ICE IN THE THROTTLE BODY.
Consequence & remedy
Consequence: ALTHOUGH THE VEHICLE CAN BE CONTROLLED BY EITHER APPLYING THE SERVICE BRAKES OR SHIFTING THE TRANSMISSION TO NEUTRAL, INCREASED BRAKE PEDAL EFFORTS OR SOME INCREASE IN STOPPING DISTANCE CAN RESULT.
Remedy: DEALERS WILL INSTALL A REVISED PCV SYSTEM WITH WATER HEATED VACUUM SOURCE.
THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
Consequence & remedy
Consequence: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .
Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.
WHEN IN THE SECONDARY LATCHED POSITION, THE DRIVER DOOR LATCHES MAY OPEN WHEN SUBJECTED TO TRANSVERSE LOADS LESS THAN THAT SPECIFIED IN FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."
Consequence & remedy
Consequence: THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1,000 POUND TRANSVERSE LOAD.
Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE DRIVER DOOR LATCH.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3
PE00039 · Front Suspension Stabilizer Bar Link
Opened Sep 20, 2000 · Closed Nov 30, 2000
Status: closed (inferred from source dates) · Suspension
There is no summary currently available
PE99068 · Accelerator Pedal
Opened Nov 1, 1999 · Closed Mar 9, 2000
Status: closed (inferred from source dates) · Power Train
There is no summary currently available
PE97010 · Electrical Fire In Center Console
Opened Mar 13, 1997 · Closed Sep 4, 1997
Status: closed (inferred from source dates) · Electrical System
THIS INVESTIGATION REVEALED THAT CONSOLE FIRES IN THE SUBJECT VEHICLES MOST OFTEN OCCURRED WHILE VEHICLES EQUIPPED WITH THE LAMP OUTAGE MODULE (LOM), WHICH IS PART OF THE MESSAGE CENTER, WERE TOWING A TRAILER AND WHICH HAD BEEN MODIFIED BY ADDING AN AFTERMARKET TRAILER WIRING HARNESS INTO THE VEHICLE'S TAILLIGHT CIRCUITS.THE OWNER'S MANUAL STATES NEVER AND MORE THAN OTHER TRAILER LIGHT BULB TO ONE CIRCUIT HOWEVER TRAILERS FREQUENTLY CONTAIN SEVERAL BULBS.THE RESULTING EXCESS CURRENT PASSING THROUGH THE LOM COULD CAUSE IT TO OVERHEAT RESULTING IN A FIRE.PROPER AFTERMARKET INSTALLATION OF TRAILER WIRING REQUIRES THE USE OF A BYPASS MODULE, WHICH OBTAINS POWER FOR THE TRAILER LIGHTS DIRECTLY FROM THE BATTERY RATHER THAN FROM THE VEHICLE'S TAIL LIGHT AND STOP LAMP CIRCUITS, OR THE USE OF THE MANUFACTURER'S WIRING HARNESS.IN A LETTER DATED SEPTEMBER 2, 1997, FORD NOTIFIED ODI THAT IT INTENDS TO TAKE ACTION TO PRECLUDE FURTHER INCIDENTS INCLUDING ISSUING A TECHNICAL SERVICE BULLETIN TO ITS DEALERS, NOTIFYING TRAILER RENTAL ASSOCIATIONS AND AGENCIES WHERE KNOWN, AND ADVISING OWNERS BY LETTER OF THE PROPER METHOD FOR CONNECTION OF TRAILER TOW WIRING ON THE SUBJECT VEHICLES.THERE WAS NO DEFECT TREND IN THE SUBJECT VEHICLES IDENTIFIED AS A RESULT OF THIS INVESTIGATION, AND FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT WARRANTED TO CONTINUE THE INVESTIGATION.
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