IllustrationCONSUMER NOTICED THAT THE DRIVER'S SEAT BELT DOES NOT LOCK PROPERLY. VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION, AND MECHANIC DETERMINED THAT THE SEAT BELT NEEDED TO BE REPLACED. *AK
1996 Ford Explorer
Owner reports · Recalls · Investigations
More warning signs than most Explorer years
Owner complaints for the 1996 Ford Explorer are substantially higher than the model-year median of 609.
About this comparison →How this year compares
Owner complaints by model year
Compare all Explorer years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
Limited mileage data: 153 of 1,450 reports include usable mileage. There isn’t enough coverage to show a useful chart.
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Tires. Review the 570 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Vehicle Speed Control. Review the 148 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 120 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
195 crash reports37 fire reports179 injury reports
What owners actually said
1,450 reportsSTRONG ODOR OF FUEL INSIDE VEHICLE.*AK
WHILE DRIVING THE VEHICLE AT 50 MPH, THE DRIVER LOST CONTROL OF THE VEHICLE, WHICH CAUSED THE VEHICLE TO SPIN OUT OF CONTROL AND TO ROLL OVER. CONSUMER STATED THAT BOTH FRONTAL AIR BAGS FAILED TO DEPLOY UPON IMPACT. THE PASSENGER SUSTAINED MINOR INJURIES AS A RESULT. *LA THE VEHICLE WAS PRONOUNCED A TOTAL LOSS. *SC
FOUR TIRES CRACKED AT THE SIDEWALL. DEALER STATED THE CRACKS WERE CAUSE FROM DRY ROT. *AK
IN FEB 04 THE VEHICLE WAS TAKEN IN FOR THE SWAY BAR REPLACEMENT. SINCE THAT TIME, IT HAS BEEN RIDING WORSE AND MAKING RATTLING NOISES WHEN GOING OVER BUMPS. TALKED TO DEALERSHIP THAT FIXED IT THE FIRST TIME AND THEY SAID IT MOST LIKELY IS NOT THE SAME THING AND WILL CHARGE $35-$68 FEE TO INSPECT THE FRONT END. THE DID NOT DO A D…
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IN FEB 04 THE VEHICLE WAS TAKEN IN FOR THE SWAY BAR REPLACEMENT. SINCE THAT TIME, IT HAS BEEN RIDING WORSE AND MAKING RATTLING NOISES WHEN GOING OVER BUMPS. TALKED TO DEALERSHIP THAT FIXED IT THE FIRST TIME AND THEY SAID IT MOST LIKELY IS NOT THE SAME THING AND WILL CHARGE $35-$68 FEE TO INSPECT THE FRONT END. THE DID NOT DO A DIAGNOSIS THE FIRST TIME THE VEHICLE WAS BROUGHT IN ACCORDING TO THEIR REP WALT. THEREFORE MY QUESTION IS, HAS THERE BEEN ANY OTHER FRONT END PROBLEMS WITH THIS VEHICLE THAT HAS A PENDING RECALL ON IT? *AK
THURSDAY JULY 29TH,2004 STARTED TO MAKE LEFT TURN STALLED ROLLED OUT OF WAY OF TO AVOID ACCIDENT.FEW SECONDS LATER WAS ABLE TO GO FORWARD DROVE APP.20 MILES NO PROBLEMS,NORMAL.PARKED IN DRIVE VEHICLE SAT OVER NIGHT APP.14HRS.JULY 30TH DROVE APP.5-6 MILES THEN BEGIN TO NOT FEEL GEARS SHIFTING,DROVE HOME.PARKED WAITED 3-4 HRS CHEC…
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THURSDAY JULY 29TH,2004 STARTED TO MAKE LEFT TURN STALLED ROLLED OUT OF WAY OF TO AVOID ACCIDENT.FEW SECONDS LATER WAS ABLE TO GO FORWARD DROVE APP.20 MILES NO PROBLEMS,NORMAL.PARKED IN DRIVE VEHICLE SAT OVER NIGHT APP.14HRS.JULY 30TH DROVE APP.5-6 MILES THEN BEGIN TO NOT FEEL GEARS SHIFTING,DROVE HOME.PARKED WAITED 3-4 HRS CHECKED TRANSMISSIOM FLUID DID NOT LOOK RIGHT.WAITED OVER NIGHT WAS TOLD LOOKED LIKE WATER IN FLUID,WAS TOLD TO CHECK RADIATOR,FOUND TRANSMISSION FLUID IN RADIATOR.HOW DID THIS HAPPEN.NO WARNING,NOTHING. *AK
WHILE TRAVELING AT 50 MPH 10:30P.M., WITHOUT CAUSE VEHICLE SLID ACROSS HIGHWAY TO THE LEFT, ROLLED AND FLIPPED, AND COLLIDED WITH A TREE - VEHICLE LANDED ON ITS SIDE WITH ROOF IN TO THE STEERING WHEEL: ALL WINDOWS BROKEN AND WINDSHIELD SHATTERED. ROOF ACTUALLY CAVED IN ON TEENAGE DRIVER -FATALITY FROM MULTIPLE BRAIN INJURIES.*AK
I WAS DRIVING 75 ON I76 IN COLORADO. I HAD THE SPEED CONTROL SET TO 75 MPH. ALL OF A SUDDEN, I COULDN'T CANCEL SPEED CONTROL AND THE SPEED STARTED INCREASING. I TRIED EVERYTHING TO CANCEL IT - NO LUCK. I SLAMMED ON THE BRAKES AND BROUGHT THE CAR TO A SLOWER SPEED MOVING STRAIGHT BEFORE TURNING THE KEY AND ENGINE OFF - I KNEW …
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I WAS DRIVING 75 ON I76 IN COLORADO. I HAD THE SPEED CONTROL SET TO 75 MPH. ALL OF A SUDDEN, I COULDN'T CANCEL SPEED CONTROL AND THE SPEED STARTED INCREASING. I TRIED EVERYTHING TO CANCEL IT - NO LUCK. I SLAMMED ON THE BRAKES AND BROUGHT THE CAR TO A SLOWER SPEED MOVING STRAIGHT BEFORE TURNING THE KEY AND ENGINE OFF - I KNEW THE STEERING WHEEL WOULD LOCK, THAT'S WHY I STRAIGHTENED THE CAR OUT ON THE SHOULDER BEFORE I TURNED IT OFF.*AK
THE BUCKLE ON THE DRIVER'S SIDE SEAT BELT IS BROKEN. I AM UNABLE TO KEEP THE SEAT BELT FASTENED FOR APPROXIMATELY 1 WEEK NOW.*AK
MY FAMILY DROVE TO A STORE (6/21/04) AND LEFT OUR 1996 FORD EXPLORER IN THE PARKING LOT FOR APPROXIMATELY ONE HOUR. WHEN WE RETURNED THE FRONT OF THE CAB WAS FILLED WITH SMOKE. WE STARTED TRYING TO FIND WHAT SMELLED SO BAD, AND WHAT WAS SMOKING. MY HUSBAND REALIZED THE SMOKE WAS COMING FROM UNDER THE DRIVERS SEAT. HE WAS ABLE TO…
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MY FAMILY DROVE TO A STORE (6/21/04) AND LEFT OUR 1996 FORD EXPLORER IN THE PARKING LOT FOR APPROXIMATELY ONE HOUR. WHEN WE RETURNED THE FRONT OF THE CAB WAS FILLED WITH SMOKE. WE STARTED TRYING TO FIND WHAT SMELLED SO BAD, AND WHAT WAS SMOKING. MY HUSBAND REALIZED THE SMOKE WAS COMING FROM UNDER THE DRIVERS SEAT. HE WAS ABLE TO MOVE THE SEAT UP (ELECTRONIC) AND AFTER BURNING HIS FINGER HE WAS ABLE TO UNPLUG THE SIX WAY SEAT ADJUSTMENT MOTOR. WHEN WE CALLED FORD THEY WOULD NOT DO ANYTHING, BUT DID SAY THEY WOULD CHARGE US $72 TO DIAGNOSE WHAT WAS WRONG. IT IS EVIDENT THE ELECTRONIC MOTOR HAD CAUGHT FIRE AND HAS A HOLE BURNED THROUGH THE SIDE OF IT. IF WE HAD NOT RETURNED TO OUR SUV WE WOULD NOW HAVE ASHES, AS THE ELECTRIC POWER IS A CONSTANT FEED. I CONTACTED FORD, IN MICHIGAN, WITH THIS MATTER. I WAS TOLD ON 6/24/04 THAT I WOULD NEED TO PAY FOR THE DIAGNOSTIC IN ORDER FOR FORD TO EVEN LOOK INTO THE MATTER. THEY STATED I COULD CALL MY INSURANCE AND GO THAT ROUTE. I EXPLAINED I WAS WORRIED ABOUT THE SAFETY OF OTHERS AND THEY SAID IT WAS UP TO ME WHAT I DID. THEY WOULD NOT DO ANYTHING UNLESS I PAID FOR THE DIAGNOSTIC. I STATED THAT IT WAS NOT MY RESPONSIBILITY BUT FORD'S AND SHE RESPONDED YES. IN FRUSTRATION I HUNG UP AND BEGAN THIS COMPLAINT. IF SOMEONE WERE TO LEAVE HIS OR HER CHILD IN THE CAR AND THIS HAPPENS THE CHILD WILL BE SEVERELY INJURED. IF I HAD BEEN ALONE WHEN THIS HAPPENED I WOULD NOT HAVE KNOWN TO UNPLUG THE SEAT MOTOR. THIS IS VERY DANGEROUS. MY HUSBAND STATED THAT THE HEAT WAS SO INTENSE HE WAS SURPRISED THE SEAT HAD NOT CAUGHT ON FIRE. HE HAS SINCE TAKEN THE MOTOR OUT AND WILL REPLACE IT WHEN THE PART COMES IN. WE STILL HAVE THE ORIGINAL MOTOR. PLEASE DO SOMETHING BEFORE SOMEONE IS KILLED.*AK
Official recalls
609V399000 · Vehicle Speed Control
Oct 13, 2009
FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
Consequence & remedy
Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.
Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
00V402000 · Suspension
Nov 28, 2000
VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.
Consequence & remedy
Consequence: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE BOTH THE LEFT AND RIGHT FRONT SWAY BAR LINKS.
97V137000 · Structure:body:hatchback/liftgate:support Device/strut
Aug 19, 1997
VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THE LIFTGATE ASSIST GAS CYLINDER BRACKET ON THE RIGHT HAND BODYSIDE OUTER PANEL WAS INCORRECTLY WELDED.
Consequence & remedy
Consequence: THE GAS CYLINDER BRACKET MAY NOT PROPERLY SUPPORT THE LIFTGATE INCREASING THE RISK OF PERSONAL INJURY.
Remedy: DEALERS WILL REINFORCE THE BRACKET ATTACHMENT WITH TWO POP RIVETS.
97V074000 · Vehicle Speed Control
Apr 30, 1997
VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 5.0L ENGINES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, IDAHO, IOWA, MAINE, MICHIGAN (UPPER PENINSULA ONLY), MINNESOTA, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. THESE VEHICLES, WHEN OPERATED FOR EXTENDED PERIODS OF TIME AT HIGHWAY SPEEDS AND TEMPERATURES BELOW -20 DEGREES FARENHEIT, DO NOT RETURN TO IDLE DUE TO ICE IN THE THROTTLE BODY.
Consequence & remedy
Consequence: ALTHOUGH THE VEHICLE CAN BE CONTROLLED BY EITHER APPLYING THE SERVICE BRAKES OR SHIFTING THE TRANSMISSION TO NEUTRAL, INCREASED BRAKE PEDAL EFFORTS OR SOME INCREASE IN STOPPING DISTANCE CAN RESULT.
Remedy: DEALERS WILL INSTALL A REVISED PCV SYSTEM WITH WATER HEATED VACUUM SOURCE.
96V161000 · Equipment:other:labels
Aug 29, 1996
THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
Consequence & remedy
Consequence: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .
Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.
96V070000 · Latches/locks/linkages:doors:latch
Apr 22, 1996
WHEN IN THE SECONDARY LATCHED POSITION, THE DRIVER DOOR LATCHES MAY OPEN WHEN SUBJECTED TO TRANSVERSE LOADS LESS THAN THAT SPECIFIED IN FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."
Consequence & remedy
Consequence: THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1,000 POUND TRANSVERSE LOAD.
Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE DRIVER DOOR LATCH.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3PE00039 · Front Suspension Stabilizer Bar Link
Opened Sep 20, 2000 · Closed Nov 30, 2000
Status: closed (inferred from source dates) · Suspension
There is no summary currently available
PE99068 · Accelerator Pedal
Opened Nov 1, 1999 · Closed Mar 9, 2000
Status: closed (inferred from source dates) · Power Train
There is no summary currently available
PE97010 · Electrical Fire In Center Console
Opened Mar 13, 1997 · Closed Sep 4, 1997
Status: closed (inferred from source dates) · Electrical System
THIS INVESTIGATION REVEALED THAT CONSOLE FIRES IN THE SUBJECT VEHICLES MOST OFTEN OCCURRED WHILE VEHICLES EQUIPPED WITH THE LAMP OUTAGE MODULE (LOM), WHICH IS PART OF THE MESSAGE CENTER, WERE TOWING A TRAILER AND WHICH HAD BEEN MODIFIED BY ADDING AN AFTERMARKET TRAILER WIRING HARNESS INTO THE VEHICLE'S TAILLIGHT CIRCUITS.THE OWNER'S MANUAL STATES NEVER AND MORE THAN OTHER TRAILER LIGHT BULB TO ONE CIRCUIT HOWEVER TRAILERS FREQUENTLY CONTAIN SEVERAL BULBS.THE RESULTING EXCESS CURRENT PASSING THROUGH THE LOM COULD CAUSE IT TO OVERHEAT RESULTING IN A FIRE.PROPER AFTERMARKET INSTALLATION OF TRAILER WIRING REQUIRES THE USE OF A BYPASS MODULE, WHICH OBTAINS POWER FOR THE TRAILER LIGHTS DIRECTLY FROM THE BATTERY RATHER THAN FROM THE VEHICLE'S TAIL LIGHT AND STOP LAMP CIRCUITS, OR THE USE OF THE MANUFACTURER'S WIRING HARNESS.IN A LETTER DATED SEPTEMBER 2, 1997, FORD NOTIFIED ODI THAT IT INTENDS TO TAKE ACTION TO PRECLUDE FURTHER INCIDENTS INCLUDING ISSUING A TECHNICAL SERVICE BULLETIN TO ITS DEALERS, NOTIFYING TRAILER RENTAL ASSOCIATIONS AND AGENCIES WHERE KNOWN, AND ADVISING OWNERS BY LETTER OF THE PROPER METHOD FOR CONNECTION OF TRAILER TOW WIRING ON THE SUBJECT VEHICLES.THERE WAS NO DEFECT TREND IN THE SUBJECT VEHICLES IDENTIFIED AS A RESULT OF THIS INVESTIGATION, AND FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT WARRANTED TO CONTINUE THE INVESTIGATION.