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1996 Ford Explorer

Owner reports · Recalls · Investigations

More warning signs than most Explorer years

Owner complaints for the 1996 Ford Explorer are substantially higher than the model-year median of 609.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 153 of 1,450 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Tires. Review the 570 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 148 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 120 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

195 crash reports37 fire reports179 injury reports

What owners actually said

1,450 reports
Mileage unknown · Mar 3, 2005
Structure

ON OR AROUND THE DATE INDICATED, A GENTLEMAN FROM STAPLES OFFICE SUPPLY WAS LOADING A CHAIR AND DESK INTO THE BACK OF MY FORD EXPLORER WHEN THE HATCH COLLAPSED. LUCKILY, I WAS STANDING THERE AND CAUGHT THE HATCH BEFORE IT FELL ON HIS HEAD AND BACK AND POSSIBLY REALLY INJURED HIM. APPARENTLY, THE LEFT HYDRAULIC ARM OF THE HATCH…

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ON OR AROUND THE DATE INDICATED, A GENTLEMAN FROM STAPLES OFFICE SUPPLY WAS LOADING A CHAIR AND DESK INTO THE BACK OF MY FORD EXPLORER WHEN THE HATCH COLLAPSED. LUCKILY, I WAS STANDING THERE AND CAUGHT THE HATCH BEFORE IT FELL ON HIS HEAD AND BACK AND POSSIBLY REALLY INJURED HIM. APPARENTLY, THE LEFT HYDRAULIC ARM OF THE HATCH SHEARED COMPLETELY OFF THE BRACKET WELDED TO THE VEHICLE. UPON INSPECTION, BOTH SIDES ARE COMPLETELY RUSTED AND THE OTHER ARM COULD SHEAR OFF AT ANY TIME. NOWHERE ON THIS VEHICLE IS THERE RUST AND THESE WELDED BRACKETS ARE IN THE INTERIOR SEAL OF THE REAR HATCH AND ARE IN NO WAY EXPOSED TO WATER. WE WERE ABLE TO UNHOOK THE ARM TOTALLY WITH THE LITTLE PINS HOLDING IT IN PLACE. THEN THE HATCH WOULDN'T CLOSE PROPERLY ONCE THE ARM WAS REMOVED. (I WAS TOLD THIS WAS PROBABLY DUE TO THE CHANGE IN WEIGHT DISTRIBUTION.) I CALLED FORD (NATIONAL 800 NUMBER NOT THE LOCAL DEALER) AND ASKED THEM ABOUT IT. THE CUSTOMER SERVICE WOMAN IMMEDIATELY TOLD ME THAT THEY HAD NO COMPLAINTS ON THAT AND THAT THERE WAS NO RECALL SO I WOULD HAVE TO PAY FOR IT. I TOOK THE VEHICLE TO A BODY SHOP WHICH GAVE ME A QUOTE OF $468 TO WELD NEW BRACKETS ON (BOTH SIDES WILL NEED TO BE REPLACED TO PREVENT FUTURE INJURIES). THE HYDRAULIC ARMS THEMSELVES WORK FINE. UPON VIEWING YOUR SITE, I SEE THERE WAS A RECALL THE YEAR AFTER THE CAR WAS MADE DEALING WITH THE RIGHT SIDE HYDRAULIC ARM AND IMPROPER WELDING. (RECALL # 97V137000) I BASICALLY JUST WANT IT FIXED AND WANT THEM TO FIX ANYBODY ELSE'S SO NOBODY ELSE WILL GET HURT. WHAT IF A MOM IS UNLOADING GROCERIES WITH HER KID AND THE DOOR COMES CRASHING DOWN ON THEM??? HOW MANY INJURIES OR DEATHS WILL IT TAKE FOR THEM TO FIX SOMETHING LIKE THIS??!! *JB

NHTSA ODI #10112474

Mileage unknown · Mar 1, 2005
Seat Belts

WHILE DRIVING DRIVER'S FRONT SEAT BELT LOCKED, RESTRAINING THE DRIVER, EVEN WHEN DRIVING AT A CONSTANT SPEED. VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION. THE CAUSE HAD NOT BEEN DETERMINED. *AK

NHTSA ODI #10113237

174,056 miles · Feb 4, 2005
Electrical SystemFire

THE TRUCK WAS PARKED INSIDE THE PARKING LOT AND IT CAUGHT ON FIRE. NO INJURIES REPORTED. DRIVER CALLED THE FIRE DEPARTMENT TO EXTINGUISH THE FIRE. VEHICLE WAS TOWED AND TOTALED BY THE INSURANCE COMPANY. *AK

NHTSA ODI #10110896

104,000 miles · Jan 14, 2005
Seat Belts

BUCKLE END OF THE DRIVERS SIDE SEAT BELT NO LONGER WORKS. BUCKLE END NEEDS TO BE REPLACED. *JB

NHTSA ODI #10106313

117 miles · Jan 3, 2005
Latches/locks/linkages

1996 FORD EXPLORER ,OPENED LIFTGATE AND SUPPORT SHOCK POPPED OFF OF BRACKET THE BALL ON BRACKET BROKE OFF,NOW TALKED TO LOCAL DEALER SERVICE MANGER TO SEE IF THERE WAS A RECALL,BUT HE SAID THERE WASNT,BUT HE SEEN OTHER EXPLORERS DO THE SAME THING,NOW LUCKILY THIS HAPPENED WHEN I WAS OPENING THE GATE,NOT WHEN I WAS UNDER THE GATE…

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1996 FORD EXPLORER ,OPENED LIFTGATE AND SUPPORT SHOCK POPPED OFF OF BRACKET THE BALL ON BRACKET BROKE OFF,NOW TALKED TO LOCAL DEALER SERVICE MANGER TO SEE IF THERE WAS A RECALL,BUT HE SAID THERE WASNT,BUT HE SEEN OTHER EXPLORERS DO THE SAME THING,NOW LUCKILY THIS HAPPENED WHEN I WAS OPENING THE GATE,NOT WHEN I WAS UNDER THE GATE,WHICH MADE ME THINK THAT THIS COULD A VERY POTENTAL INJURIE,OR EVEN A LIFE THREATING HAZZARD IF IT WAS A SMALL PERSON LIKE A CHILD,IF THIS GATE LETS LOOSE WHEN SOMEONE IS UNDER IT.THIS GATE IS VERY HEAVY AND SLAMS VERY HARD WITHOUT THE SUPPORT OF BOTH SHOCKS.*AK

NHTSA ODI #10105625

130,000 miles · Dec 30, 2004
Vehicle Speed ControlCrashInjury

ON WEDNESDAY DECEMBER 29TH, 2004, AT APPROXIMATELY 3:30PM I WAS TRAVELING SOUTH ON RT. 9W IN MY 1996 FORD EXPLORER XLT. THE WEATHER WAS CLEAR, APPROXIMATELY 35-40F, AND THE ROADS WERE CLEAR OF SNOW AND ICE. I PASSED A CAR GOING 35MPH IN A 55 MPH AREA, AND MY EXPLORER STUCK GOING AT 3000R PMS AND ACCELERATING. I TRIED TO BRAKE…

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ON WEDNESDAY DECEMBER 29TH, 2004, AT APPROXIMATELY 3:30PM I WAS TRAVELING SOUTH ON RT. 9W IN MY 1996 FORD EXPLORER XLT. THE WEATHER WAS CLEAR, APPROXIMATELY 35-40F, AND THE ROADS WERE CLEAR OF SNOW AND ICE. I PASSED A CAR GOING 35MPH IN A 55 MPH AREA, AND MY EXPLORER STUCK GOING AT 3000R PMS AND ACCELERATING. I TRIED TO BRAKE BUT MY EXPLORER WOULD NOT DECELERATE. I PUT ON MY HAZARDS, PUT BOTH OF MY FEET ON THE BRAKE PEDALS PUSHING AS HARD AS I COULD AND STILL COULD NOT CONTROL THE VEHICLE. I ENDED UP TRYING TO PULL INTO AN EMPTY PARKING LOT, IT STILL WOULD NOT SLOW DOWN SO I TURNED THE IGNITION OFF AND ENDED UP GOING THROUGH THE PARKING LOT AND CRASHING DOWN A 10 FEET. EMBANKMENT. BOTH AIR BAGS DEPLOYED, VEHICLE WAS TOTALED. TRANSPORTED TO HOSPITAL BY AMBULANCE FOR OBSERVATION AND RELEASED.*AK

NHTSA ODI #10104820

960,000 miles · Dec 29, 2004
SteeringCrashInjury

WHILE DRIVING 35 MPH STEERING WHEEL TURNED RIGHT. WHEN CONSUMER ATTEMPTED TO CORRECT THE DIRECTION OF THE STEERING WHEEL VEHICLE ROLLED OVER SIX TIMES. NO REPORT OF AIRBAG DEPLOYMENT. DRIVER SUSTAINED HEAD INJURIES. *AK *TC

NHTSA ODI #10080319

48,000 miles · Dec 28, 2004
Engine And Engine Cooling

CONTINUOUS ISSUES WITH THE PCV/EGR SINCE VEHICLE PURCHASE IN 1998. SPENT OVER $1200 ATTEMPTING TO RESOLVE THE PROBLEM. BOTH INDEPENDENT AND DEALER MECHANICS HAVE BEEN INVOLVED WITH NO SUCCESS. THE CEL LIGHT HAS BEEN ON FOR OVER THREE YEARS NOW BECAUSE I NO LONGER WISHED TO SPEND MONEY DIAGNOSING THIS PROBLEM. *JB

NHTSA ODI #10104621

Mileage unknown · Dec 10, 2004
Vehicle Speed ControlCrashInjury

TRAVELING HOME ON HIGHWAY 509 AROUND 3:00 PM IN MY 1996 FORD EXPLORER, CONDITIONS WERE CLEAR AND DRY, PASSED A CAR GOING 40 MPH IN A 55MPH ZONE, UPON PASSING THE ACCELERATOR WENT STRAIGHT TO THE FLOOR AND STUCK THERE. TRIED TO PLACE MY FOOT UNDER THE PEDAL TO LIFT UP, COULD'NT. SUV STEADILYGAINING SPEED,LAS TIME I GLANCED DOWN I…

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TRAVELING HOME ON HIGHWAY 509 AROUND 3:00 PM IN MY 1996 FORD EXPLORER, CONDITIONS WERE CLEAR AND DRY, PASSED A CAR GOING 40 MPH IN A 55MPH ZONE, UPON PASSING THE ACCELERATOR WENT STRAIGHT TO THE FLOOR AND STUCK THERE. TRIED TO PLACE MY FOOT UNDER THE PEDAL TO LIFT UP, COULD'NT. SUV STEADILYGAINING SPEED,LAS TIME I GLANCED DOWN I WAS GOING APPROX. 95MPH, TRIED TO APPLY BRAKES TO SLOW DOWN ENOUGH SO I COULD GET ON THE SHOULDER OF THE ROAD SAFLEY,SUV WENT OFF THE ROAD DID A FLIP IN MID AIR ROLLED HITTING ON THE PASSENGER SIDE AND CAME TO REST ON DRIVERS SIDE. AIR BAGS DID NOT DEPLOY, ENGINE WAS STILL RUNNING WIDE OPEN, MANAGED TO SOMEHOW REACH THE IGNITION KEY TO TURN ENGINE OFF, IT TOOK FIRE RESCUE 35 MINUTERS TO CUT ME OUT OF THE SUV,I WAS TAKEN TO THE HOSPITAL WITH MINOR INJURIES,AS OF 12/10/04 I AM STILL GOING THROUGH THERAPY WITH MY NECK AND SHOULDERS, SUV WAS A TOTAL LOSS.HAD TO PURCHASE A NEW AUTOMOBILE.*AK

NHTSA ODI #10102501

Mileage unknown · Nov 30, 2004
TiresCrash

FORD EXPLORERS MODEL 1996 (XTL) PROBLEM-SEEKING PROFESSIONAL HELP. *BF THERE WERE TWO ACCIDENTS DUE TO TIRE BURSTS. *SC

NHTSA ODI #10101890

Official recalls

6

09V399000 · Vehicle Speed Control

Oct 13, 2009

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

00V402000 · Suspension

Nov 28, 2000

VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.

Consequence & remedy

Consequence: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE BOTH THE LEFT AND RIGHT FRONT SWAY BAR LINKS.

97V137000 · Structure:body:hatchback/liftgate:support Device/strut

Aug 19, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THE LIFTGATE ASSIST GAS CYLINDER BRACKET ON THE RIGHT HAND BODYSIDE OUTER PANEL WAS INCORRECTLY WELDED.

Consequence & remedy

Consequence: THE GAS CYLINDER BRACKET MAY NOT PROPERLY SUPPORT THE LIFTGATE INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL REINFORCE THE BRACKET ATTACHMENT WITH TWO POP RIVETS.

97V074000 · Vehicle Speed Control

Apr 30, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 5.0L ENGINES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, IDAHO, IOWA, MAINE, MICHIGAN (UPPER PENINSULA ONLY), MINNESOTA, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. THESE VEHICLES, WHEN OPERATED FOR EXTENDED PERIODS OF TIME AT HIGHWAY SPEEDS AND TEMPERATURES BELOW -20 DEGREES FARENHEIT, DO NOT RETURN TO IDLE DUE TO ICE IN THE THROTTLE BODY.

Consequence & remedy

Consequence: ALTHOUGH THE VEHICLE CAN BE CONTROLLED BY EITHER APPLYING THE SERVICE BRAKES OR SHIFTING THE TRANSMISSION TO NEUTRAL, INCREASED BRAKE PEDAL EFFORTS OR SOME INCREASE IN STOPPING DISTANCE CAN RESULT.

Remedy: DEALERS WILL INSTALL A REVISED PCV SYSTEM WITH WATER HEATED VACUUM SOURCE.

96V161000 · Equipment:other:labels

Aug 29, 1996

THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .

Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.

96V070000 · Latches/locks/linkages:doors:latch

Apr 22, 1996

WHEN IN THE SECONDARY LATCHED POSITION, THE DRIVER DOOR LATCHES MAY OPEN WHEN SUBJECTED TO TRANSVERSE LOADS LESS THAN THAT SPECIFIED IN FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."

Consequence & remedy

Consequence: THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1,000 POUND TRANSVERSE LOAD.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE DRIVER DOOR LATCH.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE00039 · Front Suspension Stabilizer Bar Link

Opened Sep 20, 2000 · Closed Nov 30, 2000

Status: closed (inferred from source dates) · Suspension

There is no summary currently available

PE99068 · Accelerator Pedal

Opened Nov 1, 1999 · Closed Mar 9, 2000

Status: closed (inferred from source dates) · Power Train

There is no summary currently available

PE97010 · Electrical Fire In Center Console

Opened Mar 13, 1997 · Closed Sep 4, 1997

Status: closed (inferred from source dates) · Electrical System

THIS INVESTIGATION REVEALED THAT CONSOLE FIRES IN THE SUBJECT VEHICLES MOST OFTEN OCCURRED WHILE VEHICLES EQUIPPED WITH THE LAMP OUTAGE MODULE (LOM), WHICH IS PART OF THE MESSAGE CENTER, WERE TOWING A TRAILER AND WHICH HAD BEEN MODIFIED BY ADDING AN AFTERMARKET TRAILER WIRING HARNESS INTO THE VEHICLE'S TAILLIGHT CIRCUITS.THE OWNER'S MANUAL STATES NEVER AND MORE THAN OTHER TRAILER LIGHT BULB TO ONE CIRCUIT HOWEVER TRAILERS FREQUENTLY CONTAIN SEVERAL BULBS.THE RESULTING EXCESS CURRENT PASSING THROUGH THE LOM COULD CAUSE IT TO OVERHEAT RESULTING IN A FIRE.PROPER AFTERMARKET INSTALLATION OF TRAILER WIRING REQUIRES THE USE OF A BYPASS MODULE, WHICH OBTAINS POWER FOR THE TRAILER LIGHTS DIRECTLY FROM THE BATTERY RATHER THAN FROM THE VEHICLE'S TAIL LIGHT AND STOP LAMP CIRCUITS, OR THE USE OF THE MANUFACTURER'S WIRING HARNESS.IN A LETTER DATED SEPTEMBER 2, 1997, FORD NOTIFIED ODI THAT IT INTENDS TO TAKE ACTION TO PRECLUDE FURTHER INCIDENTS INCLUDING ISSUING A TECHNICAL SERVICE BULLETIN TO ITS DEALERS, NOTIFYING TRAILER RENTAL ASSOCIATIONS AND AGENCIES WHERE KNOWN, AND ADVISING OWNERS BY LETTER OF THE PROPER METHOD FOR CONNECTION OF TRAILER TOW WIRING ON THE SUBJECT VEHICLES.THERE WAS NO DEFECT TREND IN THE SUBJECT VEHICLES IDENTIFIED AS A RESULT OF THIS INVESTIGATION, AND FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT WARRANTED TO CONTINUE THE INVESTIGATION.

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