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1996 Ford Explorer

Owner reports · Recalls · Investigations

More warning signs than most Explorer years

Owner complaints for the 1996 Ford Explorer are substantially higher than the model-year median of 609.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 153 of 1,450 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Tires. Review the 570 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 148 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 120 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

195 crash reports37 fire reports179 injury reports

Unknown Or Other complaints

28 reports
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114,855 miles · May 9, 2017
Air BagsUnknown Or OtherWheelsCrashInjury

I WAS DRIVING MY FORD EXPLORER AND MY TIRE ON THE DRIVER FRONTSIDE WENT OUT AND MY STEERING WHEEL LOCKED UP ON ME AND THEN MY VEHICLE HIT THE CURVE AND FLIPPED OVER 15 OR 16 TIMES BEFORE IT STOPPED I WAS FEELING ALL OVER THE ROAD I HAD MY SET BELT ON BUT MY AIR BAGS NEVER CAME OUT AND I WAS ONLY GOING 25 OR 30 AND I WAS ON A CIT…

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I WAS DRIVING MY FORD EXPLORER AND MY TIRE ON THE DRIVER FRONTSIDE WENT OUT AND MY STEERING WHEEL LOCKED UP ON ME AND THEN MY VEHICLE HIT THE CURVE AND FLIPPED OVER 15 OR 16 TIMES BEFORE IT STOPPED I WAS FEELING ALL OVER THE ROAD I HAD MY SET BELT ON BUT MY AIR BAGS NEVER CAME OUT AND I WAS ONLY GOING 25 OR 30 AND I WAS ON A CITY STREET TURNING INTO THE NEXT LANE WHEN THE TIRE WENT OUT AND MY VEHICLE FLIPPED YES POLICE ACCOUNT REPORT #170042354 I'M NOT SURE WHAT HAPPENED I WAS IN SHOCK THAT IT HAPPENED SO QUICKLY AND I WAS HAPPY TO BE A LIVE MY FORD EXPLORER IS TOTALLY DESTROYED.

NHTSA ODI #10984405

106,000 miles · Feb 14, 2003
Unknown Or Other

THE BLEND DOOR ON MY 1996 FORD EXPLORER BROKE DUE TO A DEFECTIVE DESIGN. FROM THE FORD OWNERS GROUPS WEB SITES, I HAVE SEEN NUMBEROUS OTHER OWNER'S WITH THE SAME PROBLEM. MY HEATING IS STUCK IN HOT UNLESS MAX AIR IS TURNED ON. THERE IS NO IN BETWEEN. ALTHOUGH IT IS NOT AN EXTREAM SAFTY ISSUE, IT IS VERY UNCOMFORTABLE FOR MY INFA…

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THE BLEND DOOR ON MY 1996 FORD EXPLORER BROKE DUE TO A DEFECTIVE DESIGN. FROM THE FORD OWNERS GROUPS WEB SITES, I HAVE SEEN NUMBEROUS OTHER OWNER'S WITH THE SAME PROBLEM. MY HEATING IS STUCK IN HOT UNLESS MAX AIR IS TURNED ON. THERE IS NO IN BETWEEN. ALTHOUGH IT IS NOT AN EXTREAM SAFTY ISSUE, IT IS VERY UNCOMFORTABLE FOR MY INFANT CHILD. THE FORD DEALER WILL FIX IT BUT FROM WHAT I UNDERSTAND IT WILL COST ARROUND $1000. I SIMPLY CAN'T AFFORD THAT KIND OF MONEY TO FIX FORD'S DEFECTIVE PARTS.

NHTSA ODI #10005852

65,000 miles · Jan 15, 2003
Unknown Or Other

1996 FORD EXPLORER HEATER/ AC BLEND DOOR FAILURE

NHTSA ODI #10002705

Mileage unknown · Dec 5, 2002
Unknown Or Other

WHILE DRIVING AT 35 MPH THE VEHICLE SUDDENLY ACCELERATED AT A SPEED OF 70 MPH. THE CONSUMER APPLIED BRAKES BUT THEY DIDN'T HOLD. CONSUMER HAD TO PUT VEHICLE IN PARK GEAR TO STOP VEHCILE, WHILE VEHICLE WAS COASTING. TS

NHTSA ODI #8023785

Mileage unknown · Oct 25, 2001
Unknown Or Other

ENGINE CHECK LIGHT COMES ON WHENEVER IT PLEASES. HAVE TAKEN TO DEALER 3 TIMES TO FIX PROBLEM, AND THEY HAVE BEEN UNABLE TO DO SO. LIGHT WOULD STAY OFF FOR UP TO 1 WEEK AFTER REPAIR, THEN COME BACK ON. DEALER ADVISED THEY HAD REPLACED AN O2 SENSOR, AND REPROGRAMMED THE COMPUTER WHICH SHOULD HAVE FIXED THE PROBLEM, WHICH IT DID…

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ENGINE CHECK LIGHT COMES ON WHENEVER IT PLEASES. HAVE TAKEN TO DEALER 3 TIMES TO FIX PROBLEM, AND THEY HAVE BEEN UNABLE TO DO SO. LIGHT WOULD STAY OFF FOR UP TO 1 WEEK AFTER REPAIR, THEN COME BACK ON. DEALER ADVISED THEY HAD REPLACED AN O2 SENSOR, AND REPROGRAMMED THE COMPUTER WHICH SHOULD HAVE FIXED THE PROBLEM, WHICH IT DIDN'T. VEHICLE THEN TAKEN TO AN INDEPENDENT SERVICE GARAGE WHERE ANOTHER O2 SENSOR REPLACED. THAT TIME LIGHT STAYED OFF THE LONGEST IT EVER HAD, BUT IT STILL CAME BACK ON. BATTERY CABLES HAVE EVEN BEEN DISCONNECTED TO ALLOW COMPUTER TO RESET, BUT LIGHT ALWAYS COMES BACK ON. AS OF NOW I HAVE SPENT OVER $500 OUT OF MY POCKET TO TRY AND FIX PROBLEM, BUT IT STILL EXISTS.

NHTSA ODI #753699

Mileage unknown · Mar 2, 2001
Unknown Or Other

ENGINE CHECK LIGHT KEEPS COMING ON, DEALER CANNOT REMEDY PROBLEM. *AK

NHTSA ODI #881931

Mileage unknown · Jan 17, 2001
Engine And Engine CoolingStructureSuspension

WAS DRIVING AND ENGINE CHECK LIGHT CAME ON & STAYED. BEEN TO DEALER. HAD SENSORS REPLACED, BUT PROBLEM CAME BACK. TEMPERATURE GAUGE HAD FAILED TO REGISTER. FUEL GUAGE WAS NOT WORKING, AND STABLIZER BAR HAD BROKEN AND WAS REPLACED. ALSO, POWER LOCKS FAILED TO RELEASE. *AK THE SENSORS WERE BEING REPLACED OVER AND OVER AGAIN.…

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WAS DRIVING AND ENGINE CHECK LIGHT CAME ON & STAYED. BEEN TO DEALER. HAD SENSORS REPLACED, BUT PROBLEM CAME BACK. TEMPERATURE GAUGE HAD FAILED TO REGISTER. FUEL GUAGE WAS NOT WORKING, AND STABLIZER BAR HAD BROKEN AND WAS REPLACED. ALSO, POWER LOCKS FAILED TO RELEASE. *AK THE SENSORS WERE BEING REPLACED OVER AND OVER AGAIN. *YH

NHTSA ODI #878392

Mileage unknown · Jan 10, 2001
Engine And Engine CoolingUnknown Or Other

ENGINE CHECK LIGHT CAME ON, AND CONSUMER MADE AN APPOINTMENT, BUT HEAD GASKET BLEWOUT BEFORE APPOINTMENT. *AK

NHTSA ODI #877949

Mileage unknown · Dec 1, 2000
Unknown Or Other

I AM MAKING THIS REPORT AS I HAD PAID FOR THE REPAIR BACK IN 1998 AND WILL PURSUE FORD FOR A CREDIT. NO SAFETY DEFECT LISTED WITHIN SUMMARY. *AK

NHTSA ODI #737130

Mileage unknown · Sep 17, 2000
Unknown Or Other

AT SUCH A LOW MILEAGE IT SEEMS TO ME THAT THIS REPAIR SHOULD BE NECESSARY. IT WAS REPORTED BY MY MECHANIC THAT OTHER EXPLORERS HAVE DEMONSTRATED SIMILAR PROBLEMS. IF SO, WHY HAS THIS NOT BEEN ON RECALL BY FORD. IT IS A COSTLY PART AND REPAIR FEE.

NHTSA ODI #731728

Official recalls

6

09V399000 · Vehicle Speed Control

Oct 13, 2009

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

00V402000 · Suspension

Nov 28, 2000

VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.

Consequence & remedy

Consequence: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE BOTH THE LEFT AND RIGHT FRONT SWAY BAR LINKS.

97V137000 · Structure:body:hatchback/liftgate:support Device/strut

Aug 19, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THE LIFTGATE ASSIST GAS CYLINDER BRACKET ON THE RIGHT HAND BODYSIDE OUTER PANEL WAS INCORRECTLY WELDED.

Consequence & remedy

Consequence: THE GAS CYLINDER BRACKET MAY NOT PROPERLY SUPPORT THE LIFTGATE INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL REINFORCE THE BRACKET ATTACHMENT WITH TWO POP RIVETS.

97V074000 · Vehicle Speed Control

Apr 30, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 5.0L ENGINES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, IDAHO, IOWA, MAINE, MICHIGAN (UPPER PENINSULA ONLY), MINNESOTA, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. THESE VEHICLES, WHEN OPERATED FOR EXTENDED PERIODS OF TIME AT HIGHWAY SPEEDS AND TEMPERATURES BELOW -20 DEGREES FARENHEIT, DO NOT RETURN TO IDLE DUE TO ICE IN THE THROTTLE BODY.

Consequence & remedy

Consequence: ALTHOUGH THE VEHICLE CAN BE CONTROLLED BY EITHER APPLYING THE SERVICE BRAKES OR SHIFTING THE TRANSMISSION TO NEUTRAL, INCREASED BRAKE PEDAL EFFORTS OR SOME INCREASE IN STOPPING DISTANCE CAN RESULT.

Remedy: DEALERS WILL INSTALL A REVISED PCV SYSTEM WITH WATER HEATED VACUUM SOURCE.

96V161000 · Equipment:other:labels

Aug 29, 1996

THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .

Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.

96V070000 · Latches/locks/linkages:doors:latch

Apr 22, 1996

WHEN IN THE SECONDARY LATCHED POSITION, THE DRIVER DOOR LATCHES MAY OPEN WHEN SUBJECTED TO TRANSVERSE LOADS LESS THAN THAT SPECIFIED IN FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."

Consequence & remedy

Consequence: THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1,000 POUND TRANSVERSE LOAD.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE DRIVER DOOR LATCH.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE00039 · Front Suspension Stabilizer Bar Link

Opened Sep 20, 2000 · Closed Nov 30, 2000

Status: closed (inferred from source dates) · Suspension

There is no summary currently available

PE99068 · Accelerator Pedal

Opened Nov 1, 1999 · Closed Mar 9, 2000

Status: closed (inferred from source dates) · Power Train

There is no summary currently available

PE97010 · Electrical Fire In Center Console

Opened Mar 13, 1997 · Closed Sep 4, 1997

Status: closed (inferred from source dates) · Electrical System

THIS INVESTIGATION REVEALED THAT CONSOLE FIRES IN THE SUBJECT VEHICLES MOST OFTEN OCCURRED WHILE VEHICLES EQUIPPED WITH THE LAMP OUTAGE MODULE (LOM), WHICH IS PART OF THE MESSAGE CENTER, WERE TOWING A TRAILER AND WHICH HAD BEEN MODIFIED BY ADDING AN AFTERMARKET TRAILER WIRING HARNESS INTO THE VEHICLE'S TAILLIGHT CIRCUITS.THE OWNER'S MANUAL STATES NEVER AND MORE THAN OTHER TRAILER LIGHT BULB TO ONE CIRCUIT HOWEVER TRAILERS FREQUENTLY CONTAIN SEVERAL BULBS.THE RESULTING EXCESS CURRENT PASSING THROUGH THE LOM COULD CAUSE IT TO OVERHEAT RESULTING IN A FIRE.PROPER AFTERMARKET INSTALLATION OF TRAILER WIRING REQUIRES THE USE OF A BYPASS MODULE, WHICH OBTAINS POWER FOR THE TRAILER LIGHTS DIRECTLY FROM THE BATTERY RATHER THAN FROM THE VEHICLE'S TAIL LIGHT AND STOP LAMP CIRCUITS, OR THE USE OF THE MANUFACTURER'S WIRING HARNESS.IN A LETTER DATED SEPTEMBER 2, 1997, FORD NOTIFIED ODI THAT IT INTENDS TO TAKE ACTION TO PRECLUDE FURTHER INCIDENTS INCLUDING ISSUING A TECHNICAL SERVICE BULLETIN TO ITS DEALERS, NOTIFYING TRAILER RENTAL ASSOCIATIONS AND AGENCIES WHERE KNOWN, AND ADVISING OWNERS BY LETTER OF THE PROPER METHOD FOR CONNECTION OF TRAILER TOW WIRING ON THE SUBJECT VEHICLES.THERE WAS NO DEFECT TREND IN THE SUBJECT VEHICLES IDENTIFIED AS A RESULT OF THIS INVESTIGATION, AND FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT WARRANTED TO CONTINUE THE INVESTIGATION.

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