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1996 Ford Explorer

Owner reports · Recalls · Investigations

More warning signs than most Explorer years

Owner complaints for the 1996 Ford Explorer are substantially higher than the model-year median of 609.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 153 of 1,450 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Tires. Review the 570 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 148 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 120 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

195 crash reports37 fire reports179 injury reports

Tires complaints

570 reports
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Mileage unknown · Jul 16, 2001
Tires

AFTER PURCHASING VEHICLE, CONSUMER BEGAN TO EXPERIENCE A VIBRATION IN THE VEHICLE, TIRES WERE REBALANCED AND ROTATED, BUT THE VIBRATION STILL EXISTED, CONSUMER DECIDED TO REPLACE THE FIRESTONE P235/75RX15 TIRES WITH GOODYEAR TIRES AND THE VIBRATION IMMEDIATELY STOPPED, EVEN THOUGH PROBLEM OCCURRED PRIOR TO RECALL, CONSUMER IS RE…

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AFTER PURCHASING VEHICLE, CONSUMER BEGAN TO EXPERIENCE A VIBRATION IN THE VEHICLE, TIRES WERE REBALANCED AND ROTATED, BUT THE VIBRATION STILL EXISTED, CONSUMER DECIDED TO REPLACE THE FIRESTONE P235/75RX15 TIRES WITH GOODYEAR TIRES AND THE VIBRATION IMMEDIATELY STOPPED, EVEN THOUGH PROBLEM OCCURRED PRIOR TO RECALL, CONSUMER IS REQUESTING SOME TYPE OF COMPENSATION FOR HIS EXPENSE AND TIME OF RESOLVING THE VIBRATION.*JB

NHTSA ODI #562089

Mileage unknown · Jul 11, 2001
Tires

I HAVE HAD FOUR TIRE SEPARATIONS ON THIS SAME EXPLORER. TWO WERE ON THE ATXII 235/75R15 - BOTH VDHL FROM DECANTUR, IL PLANT. THE COMPANY (AFTER MUCH HASSLE) REPLACED THEM WITH THE FIREHAWK R45 ALSO VD DOT NUMBERS INDICATING THEY ARE FROM THE SAME PLANT. BOTH BLOWOUTS CAUSED OVER $1000 WORTH OF DAMAGE TO MY VECHICLE. THIS LAST…

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I HAVE HAD FOUR TIRE SEPARATIONS ON THIS SAME EXPLORER. TWO WERE ON THE ATXII 235/75R15 - BOTH VDHL FROM DECANTUR, IL PLANT. THE COMPANY (AFTER MUCH HASSLE) REPLACED THEM WITH THE FIREHAWK R45 ALSO VD DOT NUMBERS INDICATING THEY ARE FROM THE SAME PLANT. BOTH BLOWOUTS CAUSED OVER $1000 WORTH OF DAMAGE TO MY VECHICLE. THIS LAST TIME, I HAD TO PAY $350 FOR NEW TIRES. I SUSPECTED SOMETHING WAS WRONG WITH THE ATX LONG BEFORE THE RECALL (AUG. 3, 1997 WAS THE FIRST BLOWOUT, JUNE 9, 1998 WAS THE SECOND). NOW I SUSPECT SOMETHING MUST EITHER BE WRONG WITH THE FIREHAWKR45, OR THE FORD SUSPENSION SYSTEM. PLEASE DO NOT HESITATE TO CALL OR WRITE IF YOU HAVE ANY FURTHER QUESTIONS.*AK (DOT NUMBER: VDHKFMA457 TIRESIZE: LTP235/75)

NHTSA ODI #748292

Mileage unknown · Jul 2, 2001
Tires

THE 1990 EXPLORER HAD TIRE RECALL 00T-005 RESULTING IN REPLACEMENT OF ALL FOUR TIRES, THE 1996 EXPLORER EXPERIENCED TIRE SEPARATION PRIOR TO RECALL, AND WAS REPLACED BY THE CONSUMER. THE CONSUMER BELIEVES THAT THE 1996 EXPLORER TIRES SHOULD BE REPLACED PER RECALL ALSO. THE CONSUMER IS SEEKING REIMBURSMENT FROM THE MANUFACTURER O…

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THE 1990 EXPLORER HAD TIRE RECALL 00T-005 RESULTING IN REPLACEMENT OF ALL FOUR TIRES, THE 1996 EXPLORER EXPERIENCED TIRE SEPARATION PRIOR TO RECALL, AND WAS REPLACED BY THE CONSUMER. THE CONSUMER BELIEVES THAT THE 1996 EXPLORER TIRES SHOULD BE REPLACED PER RECALL ALSO. THE CONSUMER IS SEEKING REIMBURSMENT FROM THE MANUFACTURER OF THE TIRES . *YH

NHTSA ODI #561849

Mileage unknown · May 30, 2001
SuspensionTires

THE CONSUMER BEGAN TO HEAR NOISE IN THE FRONT END IF THE VEHICLE AT 9K MILES, THE CONSUMER HAD THE FRONT END CHECKED AND THE TIRES ROTATED, AT 22K MILES THE NOISE DEVELOPED AGAIN AND ONE TIRE BLEWOUT WHILE DRIVING, THE VEHICLE WAS DRIVEN FOR ANOTHER 10K MILES WHEN THE NOISE STARTED AGAIN AND UPON INSPECTED IT WAS NOTED THAT THE …

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THE CONSUMER BEGAN TO HEAR NOISE IN THE FRONT END IF THE VEHICLE AT 9K MILES, THE CONSUMER HAD THE FRONT END CHECKED AND THE TIRES ROTATED, AT 22K MILES THE NOISE DEVELOPED AGAIN AND ONE TIRE BLEWOUT WHILE DRIVING, THE VEHICLE WAS DRIVEN FOR ANOTHER 10K MILES WHEN THE NOISE STARTED AGAIN AND UPON INSPECTED IT WAS NOTED THAT THE TREAD WAS SEPARATING, THE CONSUMER IS REQUESTING REIMBURSEMENT FOR THE TIRES (FIRESTONE P 235 AT). NLM

NHTSA ODI #561613

Mileage unknown · May 29, 2001
Tires

FRONT DUNLOP RADIAL ROVER TIRES , SIZE: LT235/75R15, DOT: DAHK ON 1996, FORD, EXPLORER WOULD MAKE A CLICKING NOISE , AS IF A ROCK WAS IN TREAD OF TIRE. CLICKING NOISE TURNED INTO A THUMPING NOISE, AND CONSUMER REPLACED FRONT TIRES. SERVICE CENTER INFORMED CONSUMER THAT NOISE WAS DUE TO IMPROPER ROTATION/MAINTENANCE OF TI…

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FRONT DUNLOP RADIAL ROVER TIRES , SIZE: LT235/75R15, DOT: DAHK ON 1996, FORD, EXPLORER WOULD MAKE A CLICKING NOISE , AS IF A ROCK WAS IN TREAD OF TIRE. CLICKING NOISE TURNED INTO A THUMPING NOISE, AND CONSUMER REPLACED FRONT TIRES. SERVICE CENTER INFORMED CONSUMER THAT NOISE WAS DUE TO IMPROPER ROTATION/MAINTENANCE OF TIRES. *AK TIRES EXPERIENCED CUPPING. *SLC

NHTSA ODI #889246

Mileage unknown · May 22, 2001
TiresCrashInjury

LEFT FRONT TIRE SEPARATION CONTRIBUTED TO ROLLOVER ACCIDENT ON MARCH 10, 2001. TIRES WERE NOT ON RECALL BUT THEY WERE UNDER INVESTIGATION, AND BY THE ACCOUNT OF THE EMERGENCY PERSONEL, AT THE SITE,THE TOW COMPANY, AND BODY SHOP, AHVE ALL SAID THE SEPARATED FRONT TIRE CONTRIBUTED TO THE ROLLOVER. WHAT IS MY OPTIONS AT THIS POIN…

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LEFT FRONT TIRE SEPARATION CONTRIBUTED TO ROLLOVER ACCIDENT ON MARCH 10, 2001. TIRES WERE NOT ON RECALL BUT THEY WERE UNDER INVESTIGATION, AND BY THE ACCOUNT OF THE EMERGENCY PERSONEL, AT THE SITE,THE TOW COMPANY, AND BODY SHOP, AHVE ALL SAID THE SEPARATED FRONT TIRE CONTRIBUTED TO THE ROLLOVER. WHAT IS MY OPTIONS AT THIS POINT?*AK (TIRESIZE: 255/70R/15)( DOT NUMBER: TIRE SIZE: 255/70R/15 )

NHTSA ODI #745666

Mileage unknown · May 22, 2001
Tires

WHILE DRIVING, CONSUMER NOTICED VEHICLE WAS RIDING ROUGH BUT WAS ABLE TO CONTROL VEHICLE, HOWEVER IN SEPTEMBER 1998 WHILE DRIVING THE VEHICLE WAS RIDING ROUGH AND CONSUMER WAS HAVING TROUBLE CONTROLLING THE STEERING, ONCE CONSUMER RETURNED HOME SHE GOT OUT OF THE VEHICLE AND NOTICED THAT THE THREAD OF THE REAR TIRE HAD STARTED T…

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WHILE DRIVING, CONSUMER NOTICED VEHICLE WAS RIDING ROUGH BUT WAS ABLE TO CONTROL VEHICLE, HOWEVER IN SEPTEMBER 1998 WHILE DRIVING THE VEHICLE WAS RIDING ROUGH AND CONSUMER WAS HAVING TROUBLE CONTROLLING THE STEERING, ONCE CONSUMER RETURNED HOME SHE GOT OUT OF THE VEHICLE AND NOTICED THAT THE THREAD OF THE REAR TIRE HAD STARTED TO PEEL OFF, CONSUMER EVENTUALLY REPLACED ALL FIVE TIRES, CONSUMER RECEIVED THE RECALL INFORMATION FROM FIRESTONE AND SENT IT BACK, ONLY TO RECEIVE A DENIAL LETTER STATING THAT THE REPLACEMENT TIRES WERE PURCHASED PRIOR TO RECALL NOTIFICATION.(FIRESTONE ATX P235/75R15 SERIAL # VDHLATN368.*JB

NHTSA ODI #561323

Mileage unknown · May 15, 2001
Tires

TIRES WERE ORIGINAL EQUIPMENT ON A 1996, FORD, EXPLORER, TIRE SIZE P255/70R16, DOT NUMBER NOT AVAILABLE, TIRES HAD 80 THOUSAND MILES ON THEM. CONSUMER NOTICED THAT REAR PASSENGER AND FRONT DERIVER'S SIDE TIRES WOULD NOT STAY INFLATED. ALSO, REAR TIRE WAS SHOWING SIGNS OF TREAD SEPARATION . CONSUMER HAS REPLACED ALL FOUR TIRES…

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TIRES WERE ORIGINAL EQUIPMENT ON A 1996, FORD, EXPLORER, TIRE SIZE P255/70R16, DOT NUMBER NOT AVAILABLE, TIRES HAD 80 THOUSAND MILES ON THEM. CONSUMER NOTICED THAT REAR PASSENGER AND FRONT DERIVER'S SIDE TIRES WOULD NOT STAY INFLATED. ALSO, REAR TIRE WAS SHOWING SIGNS OF TREAD SEPARATION . CONSUMER HAS REPLACED ALL FOUR TIRES. PLEASE.*AK *JB

NHTSA ODI #888222

Mileage unknown · Apr 26, 2001
Tires

ALL 4 TIRES HAVE TIRE SEPARATATION. *AK (TIRESIZE: P255/70R16)( DOT NUMBER: TIRE SIZE: P255/70R16 )

NHTSA ODI #744574

Mileage unknown · Apr 26, 2001
Tires

CONSUMER TOOK VEHICLE IN FOR WHEEL ALIGNMENT AND TO HAVE TIRES BALANCED, BUT WAS ADVISED BY DEALER TAHT TIRES COULD NOT BE BALANCED BECAUSE THEY WERE BEYOND BALANCING AND THAT INSIDE CONTAINED ONLY WIRE, CONSUMER REPLACED ALL FOUR FIRESTONE ATX TIRES, CONSUMER REQUESTED REIMBURSEMENT BUT WAS DENIED BECAUSE TIRES WERE PURCHASED B…

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CONSUMER TOOK VEHICLE IN FOR WHEEL ALIGNMENT AND TO HAVE TIRES BALANCED, BUT WAS ADVISED BY DEALER TAHT TIRES COULD NOT BE BALANCED BECAUSE THEY WERE BEYOND BALANCING AND THAT INSIDE CONTAINED ONLY WIRE, CONSUMER REPLACED ALL FOUR FIRESTONE ATX TIRES, CONSUMER REQUESTED REIMBURSEMENT BUT WAS DENIED BECAUSE TIRES WERE PURCHASED BEFORE RECALL ANNOUNCEMENT. *JB

NHTSA ODI #560913

Official recalls

6

09V399000 · Vehicle Speed Control

Oct 13, 2009

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

00V402000 · Suspension

Nov 28, 2000

VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.

Consequence & remedy

Consequence: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE BOTH THE LEFT AND RIGHT FRONT SWAY BAR LINKS.

97V137000 · Structure:body:hatchback/liftgate:support Device/strut

Aug 19, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THE LIFTGATE ASSIST GAS CYLINDER BRACKET ON THE RIGHT HAND BODYSIDE OUTER PANEL WAS INCORRECTLY WELDED.

Consequence & remedy

Consequence: THE GAS CYLINDER BRACKET MAY NOT PROPERLY SUPPORT THE LIFTGATE INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL REINFORCE THE BRACKET ATTACHMENT WITH TWO POP RIVETS.

97V074000 · Vehicle Speed Control

Apr 30, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 5.0L ENGINES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, IDAHO, IOWA, MAINE, MICHIGAN (UPPER PENINSULA ONLY), MINNESOTA, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. THESE VEHICLES, WHEN OPERATED FOR EXTENDED PERIODS OF TIME AT HIGHWAY SPEEDS AND TEMPERATURES BELOW -20 DEGREES FARENHEIT, DO NOT RETURN TO IDLE DUE TO ICE IN THE THROTTLE BODY.

Consequence & remedy

Consequence: ALTHOUGH THE VEHICLE CAN BE CONTROLLED BY EITHER APPLYING THE SERVICE BRAKES OR SHIFTING THE TRANSMISSION TO NEUTRAL, INCREASED BRAKE PEDAL EFFORTS OR SOME INCREASE IN STOPPING DISTANCE CAN RESULT.

Remedy: DEALERS WILL INSTALL A REVISED PCV SYSTEM WITH WATER HEATED VACUUM SOURCE.

96V161000 · Equipment:other:labels

Aug 29, 1996

THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .

Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.

96V070000 · Latches/locks/linkages:doors:latch

Apr 22, 1996

WHEN IN THE SECONDARY LATCHED POSITION, THE DRIVER DOOR LATCHES MAY OPEN WHEN SUBJECTED TO TRANSVERSE LOADS LESS THAN THAT SPECIFIED IN FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."

Consequence & remedy

Consequence: THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1,000 POUND TRANSVERSE LOAD.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE DRIVER DOOR LATCH.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE00039 · Front Suspension Stabilizer Bar Link

Opened Sep 20, 2000 · Closed Nov 30, 2000

Status: closed (inferred from source dates) · Suspension

There is no summary currently available

PE99068 · Accelerator Pedal

Opened Nov 1, 1999 · Closed Mar 9, 2000

Status: closed (inferred from source dates) · Power Train

There is no summary currently available

PE97010 · Electrical Fire In Center Console

Opened Mar 13, 1997 · Closed Sep 4, 1997

Status: closed (inferred from source dates) · Electrical System

THIS INVESTIGATION REVEALED THAT CONSOLE FIRES IN THE SUBJECT VEHICLES MOST OFTEN OCCURRED WHILE VEHICLES EQUIPPED WITH THE LAMP OUTAGE MODULE (LOM), WHICH IS PART OF THE MESSAGE CENTER, WERE TOWING A TRAILER AND WHICH HAD BEEN MODIFIED BY ADDING AN AFTERMARKET TRAILER WIRING HARNESS INTO THE VEHICLE'S TAILLIGHT CIRCUITS.THE OWNER'S MANUAL STATES NEVER AND MORE THAN OTHER TRAILER LIGHT BULB TO ONE CIRCUIT HOWEVER TRAILERS FREQUENTLY CONTAIN SEVERAL BULBS.THE RESULTING EXCESS CURRENT PASSING THROUGH THE LOM COULD CAUSE IT TO OVERHEAT RESULTING IN A FIRE.PROPER AFTERMARKET INSTALLATION OF TRAILER WIRING REQUIRES THE USE OF A BYPASS MODULE, WHICH OBTAINS POWER FOR THE TRAILER LIGHTS DIRECTLY FROM THE BATTERY RATHER THAN FROM THE VEHICLE'S TAIL LIGHT AND STOP LAMP CIRCUITS, OR THE USE OF THE MANUFACTURER'S WIRING HARNESS.IN A LETTER DATED SEPTEMBER 2, 1997, FORD NOTIFIED ODI THAT IT INTENDS TO TAKE ACTION TO PRECLUDE FURTHER INCIDENTS INCLUDING ISSUING A TECHNICAL SERVICE BULLETIN TO ITS DEALERS, NOTIFYING TRAILER RENTAL ASSOCIATIONS AND AGENCIES WHERE KNOWN, AND ADVISING OWNERS BY LETTER OF THE PROPER METHOD FOR CONNECTION OF TRAILER TOW WIRING ON THE SUBJECT VEHICLES.THERE WAS NO DEFECT TREND IN THE SUBJECT VEHICLES IDENTIFIED AS A RESULT OF THIS INVESTIGATION, AND FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT WARRANTED TO CONTINUE THE INVESTIGATION.

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