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1996 Ford Explorer

Owner reports · Recalls · Investigations

More warning signs than most Explorer years

Owner complaints for the 1996 Ford Explorer are substantially higher than the model-year median of 609.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 153 of 1,450 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Tires. Review the 570 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 148 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 120 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

195 crash reports37 fire reports179 injury reports

Tires complaints

570 reports
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Mileage unknown · Aug 10, 2000
Tires

WHO IS RESPONSIBLE FOR THE DAMAGE DONE TO CAR FROM THE RECALLED TIRE? THE TREAD WAS PARTIALLY DETATCHED FROM CASING AND SLAPPED THE REAR QUARTER PANEL AND TAIL GATE. WHO DO WE CONTACT. *AK( DOT NUMBER: TIRE SIZE: P235/75R15 )

NHTSA ODI #727490

Mileage unknown · Aug 10, 2000
TiresCrashInjury

TIRE BLEW CAUSING THE VEHICLE TO ROLL 3 TIMES, RESULTING IN MAJOR INJURIES. *AK( DOT NUMBER: )

NHTSA ODI #727479

Mileage unknown · Aug 10, 2000
Tires

TIRE FAILED AS TREAD SEPARATED FROM TIRE BODY. ALTHOUGH TIRE WAS REPLACED VIA PRO-RATA VALUE OF TIRE TREAD USED, WE REPLACED THE FIRESTONE TIRES WITH MICHELIN TIRES ON MARCH 24, 1999. WE DID THIS BECAUSE OF LACK OF TRUST IN THE FIRESTONE TIRES, AND EVEN THOUGH THE FIRESTONE TIRES WOULD HAVE BEEN GOOD FOR ANOTHER 20000 MILES OR…

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TIRE FAILED AS TREAD SEPARATED FROM TIRE BODY. ALTHOUGH TIRE WAS REPLACED VIA PRO-RATA VALUE OF TIRE TREAD USED, WE REPLACED THE FIRESTONE TIRES WITH MICHELIN TIRES ON MARCH 24, 1999. WE DID THIS BECAUSE OF LACK OF TRUST IN THE FIRESTONE TIRES, AND EVEN THOUGH THE FIRESTONE TIRES WOULD HAVE BEEN GOOD FOR ANOTHER 20000 MILES OR SO BASED ON TREAD LEFT.. *AK( DOT NUMBER: TIRE SIZE: 235/75R15 )

NHTSA ODI #727469

Mileage unknown · Aug 10, 2000
Tires

IN THE MONTH OF JANUARY I WAS ON A RETURN TRIP FROM ORLANDO, FLORIDA AND ON MY WAY TO TALLAHASSEE, FLORIDA HOME. APPROXIMATELY 60 MILES NORTH OF ORLANDO I BEGAN TO EXPERIENCE A VIBRATION IN THE VEHICLE THAT I WAS DRIVING ( 1996 FORD EXPLORER ). I WAS TRAVELING AT 60 MPH AND AS I CONTINUED TO DECREASE IN SPEED THE VIBRATION INC…

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IN THE MONTH OF JANUARY I WAS ON A RETURN TRIP FROM ORLANDO, FLORIDA AND ON MY WAY TO TALLAHASSEE, FLORIDA HOME. APPROXIMATELY 60 MILES NORTH OF ORLANDO I BEGAN TO EXPERIENCE A VIBRATION IN THE VEHICLE THAT I WAS DRIVING ( 1996 FORD EXPLORER ). I WAS TRAVELING AT 60 MPH AND AS I CONTINUED TO DECREASE IN SPEED THE VIBRATION INCREASED AND BEFORE I WAS ABLE TO BRING THE VEHICLE TO A STOP I FELT A LARGE BANG IN THE LEFT REAR OF THE VEHICLE AS IF THE TIRE BLEW, THE VEHICLE BEGAN TO SWERVE BACK AND FORTH TO THE LEFT AND TO THE RIGHT, I WAS ABLE TO GET THE VEHICLE UNDER CONTROL NEARLY MISSING ANOTHER VEHICLE. I REPLACED THE TIRE WITH THE SPARE THAT WAS ON THE VEHICLE AND MADE IT TO TALLAHASSEE. DURING THE DURATION OF THE DRIVE TO TALLAHASSEE I OBSERVED THE PERFORMANCE OF THE REMAINING TIRE ON THE VEHICLE. MY CONCLUSION WHEN I ARRIVED IN TALLAHASSEE WAS THAT I DID NOT FEEL THAT THE TIRES ON THE VEHICLE WERE SAFE AND WOULD NOT BET MY FAMILIES LIFE THEM SO I HAD THEM REPLACED. WITHIN THE NEXT WEEK I HAD FOUR OF THE FIVE TIRES REPLACED ON THE VEHICLE, THE SPARE STILL REMAINS UNDER THE VEHICLE UNTIL SUCH TIME THIS MATTER IS RESOLVED. TO MY SURPRISE ON AUGUST 8, 2000 I HEARD RUMORS THAT THE TIRE OF THE SAME BRAND AND MAKE "FIRESTONE RADIAL ATX" SERIES MAY BE RECALLED. HOWEVER THERE WAS SUBSTANTIAL DAMAGE TO THE VEHICLE FROM THE STEEL BELTED RADIAL THAT TORE AWAY FROM THE WHEEL ITSELF CAUSING DAMAGE TO THE VEHICLE AND ALMOST MY LIFE FROM THE TIRE IN QUESTION. I FEEL THAT IT WOULD NOT BE UNREASONABLE TO BE REIMBURSED FOR THE TIRES THAT I REPLACED AND THE DAMAGE TO MY VEHICLE. I WOULD APPRECIATE A REPLY TO THE MATTER AT HAND. *AK( DOT NUMBER: TIRE SIZE: P235R15 )

NHTSA ODI #727463

Mileage unknown · Aug 9, 2000
TiresCrashInjury

PE00 020; CONSUMER WAS TRAVELING ABOUT 65MPH ON HIGHWAY AND HEARD A NOISE/ VIBRATION. RIGHT REAR TIRE TREAD SEPARATED, AND VEHICLE ROLLED SEVERAL TIMES WHILE STILL ON THE HIGHWAY. VEHICLE HAD FIRESTONE ATX TIRES, DOTVDHL1PM146, AND TIRE SIZE P235/75R15. *AK FIRESTONE ATX P235/75/R15 *MW

NHTSA ODI #867315

Mileage unknown · Aug 9, 2000
Tires

WHILE DRIVING ABOUT 65 MPH TIRE TREAD SEPARATED, AND CONSUMER WAS FORCED TO DRIVE OFF THE ROAD. *AK

NHTSA ODI #867312

Mileage unknown · Aug 9, 2000
Tires

WHILE DRIVING ABOUT 70 MPH LEFT REAR TIRE HAD A TREAD SEPARATION. TIRE HIT THE BUMPER AND DAMAGED IT.

NHTSA ODI #867310

Mileage unknown · Aug 9, 2000
Tires

WHILE TRAVELING FROM ORLANDO TO FT. LAUDERDALE TO VISIT MY FAMILY ON THANKSGIVING DAY, 1999, THE TIRE TREAD IN THE FRONT PASSENGER SIDE TIRE SEPARATED SUDDENLY WHILE AT HIGHWAY SPEED (ABOUT 65 - 70 MPH) ON I-95 NEAR JUPITER, FLORIDA. VEHICLE PULLED TO THE RIGHT AND WAS HARD TO CONTROL. LUCKILY, THERE WAS NO CAR TO THE RIGHT (M…

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WHILE TRAVELING FROM ORLANDO TO FT. LAUDERDALE TO VISIT MY FAMILY ON THANKSGIVING DAY, 1999, THE TIRE TREAD IN THE FRONT PASSENGER SIDE TIRE SEPARATED SUDDENLY WHILE AT HIGHWAY SPEED (ABOUT 65 - 70 MPH) ON I-95 NEAR JUPITER, FLORIDA. VEHICLE PULLED TO THE RIGHT AND WAS HARD TO CONTROL. LUCKILY, THERE WAS NO CAR TO THE RIGHT (MY WIFE AND I WERE IN THE LEFT LANE) AND NO ACCIDENT OCCURRED. WE CHANGED THE TIRE ROADSIDE, AND HAD BOTH FRONT TIRES REPLACED THE NEXT DAY AT TIRE KINGDOM AT LAUDERDALE BY THE SEA. THERE WAS ALSO DAMAGE TO THE WHEEL WELL CAUSED BY THE PEELED AWAY TIRE, WHICH WE HAD FIXED AT A LATER DATE DURING ROUTINE MAINTENANCE AT GREENWAY FORD IN ORLANDO. THE MECHANIC AT TIRE KINGDOM SAID THAT IT WAS UNUSUAL THAT THE TREAD CAME OFF WITHOUT CAUSING A BLOWOUT.( DOT NUMBER: TIRE SIZE: P235/75R15 )

NHTSA ODI #727423

Mileage unknown · Aug 9, 2000
Tires

ON JULY 8, 2000 AT 12 NOON, THE FIRESTONE TIRE ( FRONT PASSENGER SIDE) ON MY 1996 FORD EXPLORER SEPERATED WHILE TRAVELING AT 70 MPH. THE FORCE OF THE SEPERATION PULLED ME OUT OF THE LEFT LANE INTO THE RIGHT LANE. LUCKILY THE LANE WAS CLEAR AND I WAS ABLE TO CONTROL MY VEHICLE AND PULL TO THE SHOULDER. THE CONDITION OF THE ROADS …

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ON JULY 8, 2000 AT 12 NOON, THE FIRESTONE TIRE ( FRONT PASSENGER SIDE) ON MY 1996 FORD EXPLORER SEPERATED WHILE TRAVELING AT 70 MPH. THE FORCE OF THE SEPERATION PULLED ME OUT OF THE LEFT LANE INTO THE RIGHT LANE. LUCKILY THE LANE WAS CLEAR AND I WAS ABLE TO CONTROL MY VEHICLE AND PULL TO THE SHOULDER. THE CONDITION OF THE ROADS WERE CLEAR. THE WEATHER WAS SUNNY AND HOT. THE INCIDENT OCCURED ON HWY 6 NEAR NAVASOTA, TX. ALTHOUGH THERE WERE NO INJURIES, THERE WAS APPROX. $1200.00 DAMAGE TO MY CAR. I IMMEDIATELY FILED A CLAIM WITH FIRESTONE FOR THE DAMAGE TO MY CAR. I SHIPPED THE TIRE TO FIRESTONE FOR ANALYSIS, AND THEY HAVE AGREED TO COVER THE DAMAGES TO MY CAR. I STILL HAVE 2 REMAINING FIRESTONE TIRES ON MY VHECILE AND INTEND TO PARTICIPATE IN THE RECALL RECENTLY ISSUED BY FORD/FIRESTONE.( DOT NUMBER: VDHL1PM455 TIRE SIZE: P235 75R15 )

NHTSA ODI #727421

Mileage unknown · Aug 9, 2000
Tires

ON 9-12-99, AT APPROXIMATELY 4:30PM, MY WIFE WAS DRIVING HER EXPLORER AT APPROXIMATELY 70 MPH ON THE BELTWAY 8 IN HOUSTON. THE LEFT REAR TIRE SHREDDED AND HAD A BLOW OUT. SHE THEN LOST CONTROL OF THE AUTO. THE AUTO TURNED RIGHT AND TRAVELED TOWARD THE RIGHT HAND CONCRETE BARRIER. SHE FRANTICALLY TURNED THE STEERING WHEEL, AN…

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ON 9-12-99, AT APPROXIMATELY 4:30PM, MY WIFE WAS DRIVING HER EXPLORER AT APPROXIMATELY 70 MPH ON THE BELTWAY 8 IN HOUSTON. THE LEFT REAR TIRE SHREDDED AND HAD A BLOW OUT. SHE THEN LOST CONTROL OF THE AUTO. THE AUTO TURNED RIGHT AND TRAVELED TOWARD THE RIGHT HAND CONCRETE BARRIER. SHE FRANTICALLY TURNED THE STEERING WHEEL, AND JUST BEFORE HITTING THE BARRIER, SHE WAS ABLE TO TURN THE CAR TO THE LEFT. THE CAR THEN DID "360'S" CAREENING ACROSS ALL THE LANES OF THE TOLL WAY. THE CAR STOPPED PARALLEL TO THE LEFT CONCRETE BARRIER, APPROX. 12" FROM THE BARRIER. A HARRIS CO. CONSTABLE STOPPED AND HAD THE CAR TOWED, DUE TO THE DAMAGE TO THE LEFT REAR OF THE CAR. WE ADVISED MACHAIK FORD THAT THEY SHOULD PAY FOR REPLACING THE TIRE, DUE TO ONGOING PROBLEMS WITH THE TIRES. SERVICE MANAGER MARY STATED "WE ARE NOT AWARE OF ANY PROBLEMS WITH THE TIRES." SHE WAS TOLD THE MATTER WOULD BE REFERRED TO MY ATTORNEY. AT THAT POINT, I ASKED THAT THE TIRE BE PUT INSIDE MY CAR AND MY SPARE PUT ON. WHEN I PICKED UP THE CAR, NO ONE AT MAK HAIK HAD ANY IDEA WHERE MY TIRE WAS. NOBODY KNEW WHAT HAD HAPPENED TO IT. I FEEL THEY INTENTIONALLY HID EVIDENCE ON MY TIRE PROBLEM, AFTER I ADVISED THEM AN ATTORNEY WOULD BE INVOLVED.( DOT NUMBER: )

NHTSA ODI #727416

Official recalls

6

09V399000 · Vehicle Speed Control

Oct 13, 2009

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

00V402000 · Suspension

Nov 28, 2000

VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.

Consequence & remedy

Consequence: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE BOTH THE LEFT AND RIGHT FRONT SWAY BAR LINKS.

97V137000 · Structure:body:hatchback/liftgate:support Device/strut

Aug 19, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THE LIFTGATE ASSIST GAS CYLINDER BRACKET ON THE RIGHT HAND BODYSIDE OUTER PANEL WAS INCORRECTLY WELDED.

Consequence & remedy

Consequence: THE GAS CYLINDER BRACKET MAY NOT PROPERLY SUPPORT THE LIFTGATE INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL REINFORCE THE BRACKET ATTACHMENT WITH TWO POP RIVETS.

97V074000 · Vehicle Speed Control

Apr 30, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 5.0L ENGINES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, IDAHO, IOWA, MAINE, MICHIGAN (UPPER PENINSULA ONLY), MINNESOTA, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. THESE VEHICLES, WHEN OPERATED FOR EXTENDED PERIODS OF TIME AT HIGHWAY SPEEDS AND TEMPERATURES BELOW -20 DEGREES FARENHEIT, DO NOT RETURN TO IDLE DUE TO ICE IN THE THROTTLE BODY.

Consequence & remedy

Consequence: ALTHOUGH THE VEHICLE CAN BE CONTROLLED BY EITHER APPLYING THE SERVICE BRAKES OR SHIFTING THE TRANSMISSION TO NEUTRAL, INCREASED BRAKE PEDAL EFFORTS OR SOME INCREASE IN STOPPING DISTANCE CAN RESULT.

Remedy: DEALERS WILL INSTALL A REVISED PCV SYSTEM WITH WATER HEATED VACUUM SOURCE.

96V161000 · Equipment:other:labels

Aug 29, 1996

THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .

Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.

96V070000 · Latches/locks/linkages:doors:latch

Apr 22, 1996

WHEN IN THE SECONDARY LATCHED POSITION, THE DRIVER DOOR LATCHES MAY OPEN WHEN SUBJECTED TO TRANSVERSE LOADS LESS THAN THAT SPECIFIED IN FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."

Consequence & remedy

Consequence: THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1,000 POUND TRANSVERSE LOAD.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE DRIVER DOOR LATCH.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE00039 · Front Suspension Stabilizer Bar Link

Opened Sep 20, 2000 · Closed Nov 30, 2000

Status: closed (inferred from source dates) · Suspension

There is no summary currently available

PE99068 · Accelerator Pedal

Opened Nov 1, 1999 · Closed Mar 9, 2000

Status: closed (inferred from source dates) · Power Train

There is no summary currently available

PE97010 · Electrical Fire In Center Console

Opened Mar 13, 1997 · Closed Sep 4, 1997

Status: closed (inferred from source dates) · Electrical System

THIS INVESTIGATION REVEALED THAT CONSOLE FIRES IN THE SUBJECT VEHICLES MOST OFTEN OCCURRED WHILE VEHICLES EQUIPPED WITH THE LAMP OUTAGE MODULE (LOM), WHICH IS PART OF THE MESSAGE CENTER, WERE TOWING A TRAILER AND WHICH HAD BEEN MODIFIED BY ADDING AN AFTERMARKET TRAILER WIRING HARNESS INTO THE VEHICLE'S TAILLIGHT CIRCUITS.THE OWNER'S MANUAL STATES NEVER AND MORE THAN OTHER TRAILER LIGHT BULB TO ONE CIRCUIT HOWEVER TRAILERS FREQUENTLY CONTAIN SEVERAL BULBS.THE RESULTING EXCESS CURRENT PASSING THROUGH THE LOM COULD CAUSE IT TO OVERHEAT RESULTING IN A FIRE.PROPER AFTERMARKET INSTALLATION OF TRAILER WIRING REQUIRES THE USE OF A BYPASS MODULE, WHICH OBTAINS POWER FOR THE TRAILER LIGHTS DIRECTLY FROM THE BATTERY RATHER THAN FROM THE VEHICLE'S TAIL LIGHT AND STOP LAMP CIRCUITS, OR THE USE OF THE MANUFACTURER'S WIRING HARNESS.IN A LETTER DATED SEPTEMBER 2, 1997, FORD NOTIFIED ODI THAT IT INTENDS TO TAKE ACTION TO PRECLUDE FURTHER INCIDENTS INCLUDING ISSUING A TECHNICAL SERVICE BULLETIN TO ITS DEALERS, NOTIFYING TRAILER RENTAL ASSOCIATIONS AND AGENCIES WHERE KNOWN, AND ADVISING OWNERS BY LETTER OF THE PROPER METHOD FOR CONNECTION OF TRAILER TOW WIRING ON THE SUBJECT VEHICLES.THERE WAS NO DEFECT TREND IN THE SUBJECT VEHICLES IDENTIFIED AS A RESULT OF THIS INVESTIGATION, AND FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT WARRANTED TO CONTINUE THE INVESTIGATION.

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