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1996 Ford Explorer

Owner reports · Recalls · Investigations

More warning signs than most Explorer years

Owner complaints for the 1996 Ford Explorer are substantially higher than the model-year median of 609.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 153 of 1,450 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Tires. Review the 570 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 148 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 120 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

195 crash reports37 fire reports179 injury reports

Tires complaints

570 reports
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Mileage unknown · Aug 10, 2000
TiresCrash

PE00020; TIRE TREAD SEPARATION: WHILE DRIVING ABOUT 70 MPH TREAD ON THE REAR PASSENGER'S SIDE TIRE CAME OFF. DRIVER LOST CONTROL OF THE EXPLORER, WHICH RESULTED IN A ROLLOVER. 3 OTHER PASSENGER'S WERE IN THE EXPLORER. NO ONE WAS INJURED. EXPLORER WAS TOTALLED. TIRE WAS NOT ORIGINAL EQUIPMENT. PLEASE LIST TIRE NAME, SIZE, DO…

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PE00020; TIRE TREAD SEPARATION: WHILE DRIVING ABOUT 70 MPH TREAD ON THE REAR PASSENGER'S SIDE TIRE CAME OFF. DRIVER LOST CONTROL OF THE EXPLORER, WHICH RESULTED IN A ROLLOVER. 3 OTHER PASSENGER'S WERE IN THE EXPLORER. NO ONE WAS INJURED. EXPLORER WAS TOTALLED. TIRE WAS NOT ORIGINAL EQUIPMENT. PLEASE LIST TIRE NAME, SIZE, DOT # AND MILEAGE IF POSSIBLE. ALL CLAIMS WERE HANDLED BY INSURANCE COMPANY. *AK

NHTSA ODI #867397

Mileage unknown · Aug 10, 2000
TiresCrashInjury

PE00020; TIRE TREAD SEPARATION: WHILE DRIVING AT 70 MPH, TREAD ON DRIVER'S SIDE REAR TIRE CAME OFF, CAUSING EXPLORER TO ROLLOVER. DRIVER AND PASSENGER WERE BOTH INJURED. TIRE WAS A FIRESTONE WILDERNESS AT, ORIGINALTIRE EQUIPMENT. EXPLORER WAS TOTALLED. OWNER HAS NOT BEEN ABLE TO REACH FIRESTONE. PLEASE LIST TIRE SIZE AND D…

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PE00020; TIRE TREAD SEPARATION: WHILE DRIVING AT 70 MPH, TREAD ON DRIVER'S SIDE REAR TIRE CAME OFF, CAUSING EXPLORER TO ROLLOVER. DRIVER AND PASSENGER WERE BOTH INJURED. TIRE WAS A FIRESTONE WILDERNESS AT, ORIGINALTIRE EQUIPMENT. EXPLORER WAS TOTALLED. OWNER HAS NOT BEEN ABLE TO REACH FIRESTONE. PLEASE LIST TIRE SIZE AND DOT #. *AK

NHTSA ODI #867392

Mileage unknown · Aug 10, 2000
TiresCrash

TRAVELING 70MPH & HEARD A THUMP SOUND & VEHICLE STARTED SWERVING. STOPPED VEHICLE & CHECKED TIRES. NOTICED TREAD CAME OFF TIRE. IT HAD WHIPPED THE MOLDING OFF SIDE OF VEHICLE, CAUSING VEHICLE TO GO INTO A DITCH. HAD TIRE REPLACED & DID NOT HAVE TIRE. IT WAS THE ORIGINAL TIRE. FIRESTONE WILDERNESS ATX, SIZE P235/75R15 WITH 10,…

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TRAVELING 70MPH & HEARD A THUMP SOUND & VEHICLE STARTED SWERVING. STOPPED VEHICLE & CHECKED TIRES. NOTICED TREAD CAME OFF TIRE. IT HAD WHIPPED THE MOLDING OFF SIDE OF VEHICLE, CAUSING VEHICLE TO GO INTO A DITCH. HAD TIRE REPLACED & DID NOT HAVE TIRE. IT WAS THE ORIGINAL TIRE. FIRESTONE WILDERNESS ATX, SIZE P235/75R15 WITH 10,000 MILES. *AK

NHTSA ODI #867384

Mileage unknown · Aug 10, 2000
Tires

PE00020; TIRE TREAD SEPARATION: WHILE DRIVING ABOUT 70 MPH TREAD ON THE DRIVER'S REAR SIDE TIRE CAME OFF. DRIVER WAS ABLE TO GET EXPLORER ON THE SHOULDER. DRIVER AND ONE ANOTHER PASSENGER IN THE EXPLORER. NO ONE WAS INJURED. TIRE SIZE WAS P22570RX15, ORIGINAL TIRE EQUIPMENT. ALL TIRES ON THE EXPLORER WERE REPLACED AT OWNER'S …

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PE00020; TIRE TREAD SEPARATION: WHILE DRIVING ABOUT 70 MPH TREAD ON THE DRIVER'S REAR SIDE TIRE CAME OFF. DRIVER WAS ABLE TO GET EXPLORER ON THE SHOULDER. DRIVER AND ONE ANOTHER PASSENGER IN THE EXPLORER. NO ONE WAS INJURED. TIRE SIZE WAS P22570RX15, ORIGINAL TIRE EQUIPMENT. ALL TIRES ON THE EXPLORER WERE REPLACED AT OWNER'S EXPENSE. *AK

NHTSA ODI #867361

Mileage unknown · Aug 10, 2000
Tires

WHILE DRIVING ABOUT 70 MPH REAR LEFT TIRE HAD A TREAD SEPARATION. BUT, CONSUMER KEPT CONTROL OF VEHICLE. *AK FIRESTONE ATX P235/75/R15 *MW

NHTSA ODI #867357

Mileage unknown · Aug 10, 2000
Tires

ORIGINAL EQUIPMENT ON A 96 EXPLORER. RIGHT REAR TIRE TREAD SEPARATED AT 65MPH, CAUSING DAMAGE TO VEHICLE. *AK THE VEHICLE BEGAN TO VIBRATE BEFORE THE TREAD OF THE TIRE CAME OFF. *YH

NHTSA ODI #867333

Mileage unknown · Aug 10, 2000
TiresCrashInjury

ENGINEERS REPORT BY CERTIFIED PROFESSIONALS DETERMINED THAT THE TIRE WAS MANUFACTURED DEFECTIVELY IN THAT THE TREAD WAS NOT PROPERLY BONDED TO THE BELTS, WHICH ALLOWED THE TREAD TO BECOME SEPARATED FROM THE BELTS, ALTERING THE STRUCTURAL INTEGRITY OF THE TIRE. THIS SEPARATION CAUSED THE VEHICLE TO FLIP FIVE TIMES, TOTALING THE …

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ENGINEERS REPORT BY CERTIFIED PROFESSIONALS DETERMINED THAT THE TIRE WAS MANUFACTURED DEFECTIVELY IN THAT THE TREAD WAS NOT PROPERLY BONDED TO THE BELTS, WHICH ALLOWED THE TREAD TO BECOME SEPARATED FROM THE BELTS, ALTERING THE STRUCTURAL INTEGRITY OF THE TIRE. THIS SEPARATION CAUSED THE VEHICLE TO FLIP FIVE TIMES, TOTALING THE VEHICLE AND INJURING THE DRIVER. THE ACCIDENT OCCURRED IN TEXAS, IN HOT WEATHER AND ON A HIGHWAY. THE FAULTY TIRE WAS ONLY 5 MONTHS OLD. *AK( DOT NUMBER: VDHL1PM126 TIRE SIZE: P235/75R15 )

NHTSA ODI #727527

Mileage unknown · Aug 10, 2000
Tires

WE WERE DRIVING BACK FROM MAMMOTH THROUGH THE MOJAVE DESERT ON WEEKEND OF JUNE 22, 2000. WE STOPPED FOR LUNCH IN BISHOP CALIFORNIA AND WHEN WE RETURNED TO OUR CAR WE HAD A FLAT TIRE. WE CALLED AAA AND THE TOW TRUCK DRIVER TOOK US TO THE ONLY STATION IN TOWN THAT WAS OPEN OF A SUNDAY AFTERNOON. WHEN THEY LOOKED AT THE TIRE THE…

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WE WERE DRIVING BACK FROM MAMMOTH THROUGH THE MOJAVE DESERT ON WEEKEND OF JUNE 22, 2000. WE STOPPED FOR LUNCH IN BISHOP CALIFORNIA AND WHEN WE RETURNED TO OUR CAR WE HAD A FLAT TIRE. WE CALLED AAA AND THE TOW TRUCK DRIVER TOOK US TO THE ONLY STATION IN TOWN THAT WAS OPEN OF A SUNDAY AFTERNOON. WHEN THEY LOOKED AT THE TIRE THEY NOTICED THAT INSTEAD OF A PUNCTURE IN THE TIRE THAT CAUSED THE FLAT A TOP LAYER OF THE TIRE HAD PEELED AWAY AND WIRES WERE EXPOSED. I GUESS THIS IS THE DEGLAZING EFFECT THAT IS OCCURING WITH THE FIRESTONE ATX RADIALS. THE STATION DID NOT HAVE THE ATX TIRES WE ORIGINALLY HAD SO WE REPLACED THE FLAT WITH THE WILDERNESS TIRES. WE HAD TO REPLACE BOTH TIRES SO THEY WOULD MATCH. THE TEMPERATURE THAT DAY THAT WE WERE TRAVELING WAS APPROXIMATELY 100 DEGREES. *AK( DOT NUMBER: TIRE SIZE: P235/75R15 )

NHTSA ODI #727520

Mileage unknown · Aug 10, 2000
Tires

TIRE SEPARATED GOING ABOUT 20 MPH ON A GRADED BUT UNPAVED ROAD. TEMPERATURE WAS ABOUT 102 DEGREES. THE SEPARATION LOOKED IDENTICAL TO MEDIA PICTURES OF OTHER TIRE SEPARATION PROBLEMS. TIRE HAD APPROXIMATELY 20,000 ON IT. PLENTY OF TREAD WAS LEFT. *AK( DOT NUMBER: TIRE SIZE: 235 75R15 )

NHTSA ODI #727510

Mileage unknown · Aug 10, 2000
Tires

I HAVE HAD TWO TIRE SEPARATIONS ON MY FIRESTONE ATX II TIRES WITHIN APPROXIMATELY 60 DAYS. THE TIRES WERE REPLACEMENT TIRES PURCHASED IN PAIRS (AT DIFFERENT TIMES). BOTH FAILURES OCCURRED AT SPEEDS LESS THAN 50 MPH, AND AT APPROPRIATE TIRE PRESSURES OF APPROXIMATELY 33PSI.( DOT NUMBER: ? TIRE SIZE: P235/75R15 )

NHTSA ODI #727500

Official recalls

6

09V399000 · Vehicle Speed Control

Oct 13, 2009

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

00V402000 · Suspension

Nov 28, 2000

VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.

Consequence & remedy

Consequence: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE BOTH THE LEFT AND RIGHT FRONT SWAY BAR LINKS.

97V137000 · Structure:body:hatchback/liftgate:support Device/strut

Aug 19, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THE LIFTGATE ASSIST GAS CYLINDER BRACKET ON THE RIGHT HAND BODYSIDE OUTER PANEL WAS INCORRECTLY WELDED.

Consequence & remedy

Consequence: THE GAS CYLINDER BRACKET MAY NOT PROPERLY SUPPORT THE LIFTGATE INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL REINFORCE THE BRACKET ATTACHMENT WITH TWO POP RIVETS.

97V074000 · Vehicle Speed Control

Apr 30, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 5.0L ENGINES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, IDAHO, IOWA, MAINE, MICHIGAN (UPPER PENINSULA ONLY), MINNESOTA, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. THESE VEHICLES, WHEN OPERATED FOR EXTENDED PERIODS OF TIME AT HIGHWAY SPEEDS AND TEMPERATURES BELOW -20 DEGREES FARENHEIT, DO NOT RETURN TO IDLE DUE TO ICE IN THE THROTTLE BODY.

Consequence & remedy

Consequence: ALTHOUGH THE VEHICLE CAN BE CONTROLLED BY EITHER APPLYING THE SERVICE BRAKES OR SHIFTING THE TRANSMISSION TO NEUTRAL, INCREASED BRAKE PEDAL EFFORTS OR SOME INCREASE IN STOPPING DISTANCE CAN RESULT.

Remedy: DEALERS WILL INSTALL A REVISED PCV SYSTEM WITH WATER HEATED VACUUM SOURCE.

96V161000 · Equipment:other:labels

Aug 29, 1996

THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .

Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.

96V070000 · Latches/locks/linkages:doors:latch

Apr 22, 1996

WHEN IN THE SECONDARY LATCHED POSITION, THE DRIVER DOOR LATCHES MAY OPEN WHEN SUBJECTED TO TRANSVERSE LOADS LESS THAN THAT SPECIFIED IN FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."

Consequence & remedy

Consequence: THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1,000 POUND TRANSVERSE LOAD.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE DRIVER DOOR LATCH.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE00039 · Front Suspension Stabilizer Bar Link

Opened Sep 20, 2000 · Closed Nov 30, 2000

Status: closed (inferred from source dates) · Suspension

There is no summary currently available

PE99068 · Accelerator Pedal

Opened Nov 1, 1999 · Closed Mar 9, 2000

Status: closed (inferred from source dates) · Power Train

There is no summary currently available

PE97010 · Electrical Fire In Center Console

Opened Mar 13, 1997 · Closed Sep 4, 1997

Status: closed (inferred from source dates) · Electrical System

THIS INVESTIGATION REVEALED THAT CONSOLE FIRES IN THE SUBJECT VEHICLES MOST OFTEN OCCURRED WHILE VEHICLES EQUIPPED WITH THE LAMP OUTAGE MODULE (LOM), WHICH IS PART OF THE MESSAGE CENTER, WERE TOWING A TRAILER AND WHICH HAD BEEN MODIFIED BY ADDING AN AFTERMARKET TRAILER WIRING HARNESS INTO THE VEHICLE'S TAILLIGHT CIRCUITS.THE OWNER'S MANUAL STATES NEVER AND MORE THAN OTHER TRAILER LIGHT BULB TO ONE CIRCUIT HOWEVER TRAILERS FREQUENTLY CONTAIN SEVERAL BULBS.THE RESULTING EXCESS CURRENT PASSING THROUGH THE LOM COULD CAUSE IT TO OVERHEAT RESULTING IN A FIRE.PROPER AFTERMARKET INSTALLATION OF TRAILER WIRING REQUIRES THE USE OF A BYPASS MODULE, WHICH OBTAINS POWER FOR THE TRAILER LIGHTS DIRECTLY FROM THE BATTERY RATHER THAN FROM THE VEHICLE'S TAIL LIGHT AND STOP LAMP CIRCUITS, OR THE USE OF THE MANUFACTURER'S WIRING HARNESS.IN A LETTER DATED SEPTEMBER 2, 1997, FORD NOTIFIED ODI THAT IT INTENDS TO TAKE ACTION TO PRECLUDE FURTHER INCIDENTS INCLUDING ISSUING A TECHNICAL SERVICE BULLETIN TO ITS DEALERS, NOTIFYING TRAILER RENTAL ASSOCIATIONS AND AGENCIES WHERE KNOWN, AND ADVISING OWNERS BY LETTER OF THE PROPER METHOD FOR CONNECTION OF TRAILER TOW WIRING ON THE SUBJECT VEHICLES.THERE WAS NO DEFECT TREND IN THE SUBJECT VEHICLES IDENTIFIED AS A RESULT OF THIS INVESTIGATION, AND FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT WARRANTED TO CONTINUE THE INVESTIGATION.

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