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1996 Ford Explorer

Owner reports · Recalls · Investigations

More warning signs than most Explorer years

Owner complaints for the 1996 Ford Explorer are substantially higher than the model-year median of 609.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 153 of 1,450 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Tires. Review the 570 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 148 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 120 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

195 crash reports37 fire reports179 injury reports

Tires complaints

570 reports
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Mileage unknown · Aug 14, 2000
Tires

RIGHT REAR TIRE BLEWOUT (FIRESTONE). NLM

NHTSA ODI #553740

Mileage unknown · Aug 13, 2000
TiresCrash

I EXPERIENCED A TIRE BLOWOUT AND LOST CONTROL OF MY SUV. THE SUV SPUN AROUND 3 TIME AND ALMOST FLIPPED OVER I STARTED OFF IN THE RIGHT LANE AND ENDED UP IN THE FAR LEFT LANE FACING ONCOMING TRAFFIC. I HAD JUST HAD MY TIRE CHECKED A MONTH EARLIER AT A FORD DEALERSHIP AND WAS TOLD THEY WERE FINE.*AK( DOT NUMBER: P235/75R15 TIRE …

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I EXPERIENCED A TIRE BLOWOUT AND LOST CONTROL OF MY SUV. THE SUV SPUN AROUND 3 TIME AND ALMOST FLIPPED OVER I STARTED OFF IN THE RIGHT LANE AND ENDED UP IN THE FAR LEFT LANE FACING ONCOMING TRAFFIC. I HAD JUST HAD MY TIRE CHECKED A MONTH EARLIER AT A FORD DEALERSHIP AND WAS TOLD THEY WERE FINE.*AK( DOT NUMBER: P235/75R15 TIRE SIZE: P235/75R15 )

NHTSA ODI #727788

Mileage unknown · Aug 13, 2000
Tires

I ORIGINALLY HAD THE ATX'S ON MY EXPLORER. ONCE THE RECALL WENT INTO EFFECT, I WENT TO A FIRESTONE CAR CARE CENTER IN NASHVILLE (STORE # 028150) AND THEY REPLACED THEM WITH THE BRIDGESTONE DUELERS. I DROVE TO WORK AFTERWARDS GOING DOWN THE INTERSTATE WHEN I NOTICED A SHAKING IN THE VEHICLE. I HAD JUST HAD A BALANCE AND FRONT …

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I ORIGINALLY HAD THE ATX'S ON MY EXPLORER. ONCE THE RECALL WENT INTO EFFECT, I WENT TO A FIRESTONE CAR CARE CENTER IN NASHVILLE (STORE # 028150) AND THEY REPLACED THEM WITH THE BRIDGESTONE DUELERS. I DROVE TO WORK AFTERWARDS GOING DOWN THE INTERSTATE WHEN I NOTICED A SHAKING IN THE VEHICLE. I HAD JUST HAD A BALANCE AND FRONT END ALIGNMENT TO GO ALONG WITH THE REPLACEMENTS. SO THE NEXT DAY, I TOOK IT BACK AND EXPLAINED THE PROBLEM TO THE MANAGER. IT WAS BUSY AND AT THE END OF THE DAY SO I SAID I WOULD BRING IT IN THE FIRST THING SATURDAY MORNING. THEY PLACED MY TIRES ON THE BALANCING MACHINE AND I WATCHED AS WE ALL NOTICED A WOBBLING IN ALL THE TIRES. THE MANAGER EXPLAINED TO ME THAT THE CAUSE OF THIS HAD SOMETHING TO DO WITH WHEN THEY MANUFACTURE THE TIRES, THEY HAVE A LIGHT AND HEAVY SPOT IN THEM. IF THAT HEAVY SPOT IS OFF OR EXTREMELY HEAVY, IT CAN CAUSE A WOBBLE. NEVERTHELESS, I ASKED WHAT AM I TO DO NOW. THE MANAGER STATED THAT I WOULD NOW BE PLACED ON THE REPLACEMENT LIST. I WOULD PREFER TO GO TO A FORD DEALERSHIP NOW, BUT SINCE I ALREADY HAD A REPLACEMENT DONE, I DOUBT IF THEY WILL REPLACE THEM AGAIN. THIS IS WHERE I NEED YOUR HELP. I HAVE ALL THE DOCUMENTATION STATING THE DEFECTIVE REPLACEMENT TIRES. CAN YOU SEND ME A LETTER AUTHORIZING A DEALERSHIP TO REPLACE THEM AGAIN? OR CAN YOU HELP ME OUT IN ANY WAY OR SUGGEST WHAT ALTENATIVES I HAVE? ALSO, I CAN'T UNDERSTAND WHY I HAD TO REPURCHASE THE LIFETIME WARRANTIES ON THE BALANCE AND ROAD HAZZARD WHEN I HAD THEM ORIGINALLY ON THE ATX'S. THE ATX'S WERE A RECALL, NOT TIRES THAT WORE DOWN FROM NORMAL USAGE WHERE A WARRANTY WOULD EXPIRE. I KNOW THE BRIDGESTONE DUELERS WERE NOT INCLUDED WITH THE RECALL, BUT THEY WERE MY REPLACEMENT TIRES, AND THEY TOO WERE IMPERFECT AND ACKNOWLEDGED BY THE FIRESTONE CAR CARE CENTER. AS A CONSUMER, I HAVE DONE WHAT WAS DIRECTED BY YOUR ADMINISTRATION. AS A CONSUMER AND A STATE GOVERNMENT EMPLOYEE, I HAVE GAINED NOTHING BY DOING WHAT I WAS DIRECTED TO DO. HELP ME!

NHTSA ODI #727768

Mileage unknown · Aug 13, 2000
TiresCrashInjury

TREAD ON THE RIGHT REAR TIRE SPONTANEOUSLY SEPARATED FROM THE TIRE BODY WHICH CAUSED THE VEHICLE TO VEER OUT OF CONTROL ACROSS THE HIGHWAY AND ONTO THE SHOULDER WHERE IT FLIPPED SEVERAL TIMES. THE DRIVER AND FRONT SEAT PASSENGER WERE EJECTED FROM THE VEHICLE DURING THE FLIPS AND FATALLY INJURED. THE PASSANGER IN THE BACK SEAT,…

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TREAD ON THE RIGHT REAR TIRE SPONTANEOUSLY SEPARATED FROM THE TIRE BODY WHICH CAUSED THE VEHICLE TO VEER OUT OF CONTROL ACROSS THE HIGHWAY AND ONTO THE SHOULDER WHERE IT FLIPPED SEVERAL TIMES. THE DRIVER AND FRONT SEAT PASSENGER WERE EJECTED FROM THE VEHICLE DURING THE FLIPS AND FATALLY INJURED. THE PASSANGER IN THE BACK SEAT, THOUGH SERIOUSLY AND SEVERLY INJURED, SURVIVED.*AK( DOT NUMBER: VDHL1PM116 TIRE SIZE: P235/75R15 )

NHTSA ODI #727761

Mileage unknown · Aug 13, 2000
Tires

I KNOW THESE TIRES WERE NOT RECALLED, BUT YOU SHOULD KNOW THAT WE EXPERIENCED A TIRE SEPARATION AND BLOW OUT ON THIS FIRESTONE TIRE. THE TIRES WERE NOT WORN OUT, BUT I REPLACED ALL OF THEM. I STILL HAVE THE ORIGINAL SPARE IN STORAGE. *AK( DOT NUMBER: TIRE SIZE: 255/70/R15 )

NHTSA ODI #727759

Mileage unknown · Aug 12, 2000
Tires

DRIVING ON FREEWAY AND TIRE JUST CAME APART, IT LOOKED LIKE WHAT HAPPENS WHEN THOSE BIG TRUCK TIRES COME APART, I DID NOT REPORT IT TO ANY ONE BECAUSE I THOUGHT IT WAS JUST A FREAK OCCURANCE, I'VE GOTTEN GO SERVICE OUT OF THEM BUT KNOW I AN AFRAID FOR MY WIFE AND CHILDREN WHO USE TE VEHICLE.( DOT NUMBER: TIRE SIZE: 25570R16 )

NHTSA ODI #727706

Mileage unknown · Aug 12, 2000
Tires

OVER A PERIOD OF TWO MONTHS, VEHICLE PERFORMANCE DETERIORATED SEVERELY. ROUGH BUMPY RIDE ON SMOOTH PAVEMENT, AND VERY STRONG PULL TO THE RIGHT. I THOUGHT I HAD AN ALIGNMENT PROBLEM. EVENTUALLY, I WAS UNABLE TO STEER A STRAIGHT LINE AT SPEED ABOVE 45, AND I NOTICED TIRE TREAD SEPARATION. I COULD INSERT FINGERS BETWEEN TREAD A…

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OVER A PERIOD OF TWO MONTHS, VEHICLE PERFORMANCE DETERIORATED SEVERELY. ROUGH BUMPY RIDE ON SMOOTH PAVEMENT, AND VERY STRONG PULL TO THE RIGHT. I THOUGHT I HAD AN ALIGNMENT PROBLEM. EVENTUALLY, I WAS UNABLE TO STEER A STRAIGHT LINE AT SPEED ABOVE 45, AND I NOTICED TIRE TREAD SEPARATION. I COULD INSERT FINGERS BETWEEN TREAD AND TIRE ON TWO TIRES; I DO NOT RECALL WHICH TWO. FOR THE LIFE OF THE TIRES, I HAD MAINTAINED PRESSURE AT THE FORD-RECOMMENDED 26 PSI, THOUGH I NEVER ROTATED THE TIRES. WHEN I DISCOVERED THE TREAD WAS BEGINNING TO SEPARATE, I WENT TO A FIRESTONE DEALER IMMEDIATELY. I WAS TOLD THAT I MUST REPLACE THE TIRES; I HAD FAILED TO PROPERLY MAINTAIN FIRESTONE-RECOMMENDED PRESSURE, AND HAD FAILED TO ROTATE. I BOUGHT FOUR NEW WILDERNESS AT TIRES, BUT I STILL HAVE THE ORIGINAL SPARE TIRE WHICH HAS NEVER BEEN USED.( DOT NUMBER: VDHL1PM016 TIRE SIZE: P235/75R15 )

NHTSA ODI #727684

Mileage unknown · Aug 12, 2000
Tires

WHILE DRIVING VEHICLE IT WANTED TO MAKE A RIGHT TURN I TOOK THE VEHICLE TO A REPAIR SHOP AND WAS TOLD IT WAS A TIRE PROBLEM TOOK VEHICLE TO TIRE SHOP AND WAS TOLD THAT THE FRONT TIRES HAD BOTH SEPERATED FROM THE TREAD BOTH TIRES HAD BUBBLES IN THEM( DOT NUMBER: W2CU1PX455 TIRE SIZE: P255/70R16 )

NHTSA ODI #727671

Mileage unknown · Aug 12, 2000
Tires

NO SUMMARY( DOT NUMBER: TIRE SIZE: P235/75R15 )

NHTSA ODI #727656

Mileage unknown · Aug 12, 2000
Tires

I HAVE HAD 4 INCIDENTS WITH THESE TIRES. ALL OCCURRED ON THE FLORIDA TURNPIKE AT SPEEDS OVER 55 MPH. ONE OCCURRED ON AUGUST 23, 1999, COMING HOME FROM MY PARENTS HOME IN WEST PALM BEACH. THE THREADS SEPARATED. I NOTICED A STRANGE NOISE AND UPON ARRIVING AT HOME A PIECE OF THE TIRE WAS LOOSE AND I HAD BEEN TRAVELLING ON THE …

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I HAVE HAD 4 INCIDENTS WITH THESE TIRES. ALL OCCURRED ON THE FLORIDA TURNPIKE AT SPEEDS OVER 55 MPH. ONE OCCURRED ON AUGUST 23, 1999, COMING HOME FROM MY PARENTS HOME IN WEST PALM BEACH. THE THREADS SEPARATED. I NOTICED A STRANGE NOISE AND UPON ARRIVING AT HOME A PIECE OF THE TIRE WAS LOOSE AND I HAD BEEN TRAVELLING ON THE INSIDE PART. BOUGHT A NEW TIRE, SAME BRAND. TWO MORE OCCURRED AS MY SON WAS DRIVING FROM MIAMI TO TALLAHASSEE TO RETURN TO SCHOOL. FUNNY, I TOLD HIM TO TAKE MY CAR BECAUSE I HAD "GOOD TIRES". HE HAD TWO BLOW OUTS, BOTH REAR WHEELS AND HIT THE GUARD RAIL. REPLACED THESE TWO IN TLH AT A SEARS STORE, WITH OF COURSE, THE SAME BRAND AND TYPE. THE FIRST ONE WAS RIGHT AFTER I PURCHASED THE VEHICLE, AND I DON'T REMEMBER THE INCIDENT. THATS AN AWFUL COINCIDENCE. TOOK MY VEHICLE TO LOCAL FIRESTONE DEALER, AND WAS NOT TREATED VERY KINDLY. I MOSTLY DRIVE MY VEHICLE ON THE EXPRESSWAYS AND TURNPIKE, SINCE I HAVE TO TRAVEL BETWEEN MIA AND FLL AT LEAST ONCE A WEEK.( DOT NUMBER: TIRE SIZE: 25570S16 )

NHTSA ODI #727653

Official recalls

6

09V399000 · Vehicle Speed Control

Oct 13, 2009

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

00V402000 · Suspension

Nov 28, 2000

VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.

Consequence & remedy

Consequence: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE BOTH THE LEFT AND RIGHT FRONT SWAY BAR LINKS.

97V137000 · Structure:body:hatchback/liftgate:support Device/strut

Aug 19, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THE LIFTGATE ASSIST GAS CYLINDER BRACKET ON THE RIGHT HAND BODYSIDE OUTER PANEL WAS INCORRECTLY WELDED.

Consequence & remedy

Consequence: THE GAS CYLINDER BRACKET MAY NOT PROPERLY SUPPORT THE LIFTGATE INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL REINFORCE THE BRACKET ATTACHMENT WITH TWO POP RIVETS.

97V074000 · Vehicle Speed Control

Apr 30, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 5.0L ENGINES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, IDAHO, IOWA, MAINE, MICHIGAN (UPPER PENINSULA ONLY), MINNESOTA, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. THESE VEHICLES, WHEN OPERATED FOR EXTENDED PERIODS OF TIME AT HIGHWAY SPEEDS AND TEMPERATURES BELOW -20 DEGREES FARENHEIT, DO NOT RETURN TO IDLE DUE TO ICE IN THE THROTTLE BODY.

Consequence & remedy

Consequence: ALTHOUGH THE VEHICLE CAN BE CONTROLLED BY EITHER APPLYING THE SERVICE BRAKES OR SHIFTING THE TRANSMISSION TO NEUTRAL, INCREASED BRAKE PEDAL EFFORTS OR SOME INCREASE IN STOPPING DISTANCE CAN RESULT.

Remedy: DEALERS WILL INSTALL A REVISED PCV SYSTEM WITH WATER HEATED VACUUM SOURCE.

96V161000 · Equipment:other:labels

Aug 29, 1996

THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .

Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.

96V070000 · Latches/locks/linkages:doors:latch

Apr 22, 1996

WHEN IN THE SECONDARY LATCHED POSITION, THE DRIVER DOOR LATCHES MAY OPEN WHEN SUBJECTED TO TRANSVERSE LOADS LESS THAN THAT SPECIFIED IN FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."

Consequence & remedy

Consequence: THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1,000 POUND TRANSVERSE LOAD.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE DRIVER DOOR LATCH.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE00039 · Front Suspension Stabilizer Bar Link

Opened Sep 20, 2000 · Closed Nov 30, 2000

Status: closed (inferred from source dates) · Suspension

There is no summary currently available

PE99068 · Accelerator Pedal

Opened Nov 1, 1999 · Closed Mar 9, 2000

Status: closed (inferred from source dates) · Power Train

There is no summary currently available

PE97010 · Electrical Fire In Center Console

Opened Mar 13, 1997 · Closed Sep 4, 1997

Status: closed (inferred from source dates) · Electrical System

THIS INVESTIGATION REVEALED THAT CONSOLE FIRES IN THE SUBJECT VEHICLES MOST OFTEN OCCURRED WHILE VEHICLES EQUIPPED WITH THE LAMP OUTAGE MODULE (LOM), WHICH IS PART OF THE MESSAGE CENTER, WERE TOWING A TRAILER AND WHICH HAD BEEN MODIFIED BY ADDING AN AFTERMARKET TRAILER WIRING HARNESS INTO THE VEHICLE'S TAILLIGHT CIRCUITS.THE OWNER'S MANUAL STATES NEVER AND MORE THAN OTHER TRAILER LIGHT BULB TO ONE CIRCUIT HOWEVER TRAILERS FREQUENTLY CONTAIN SEVERAL BULBS.THE RESULTING EXCESS CURRENT PASSING THROUGH THE LOM COULD CAUSE IT TO OVERHEAT RESULTING IN A FIRE.PROPER AFTERMARKET INSTALLATION OF TRAILER WIRING REQUIRES THE USE OF A BYPASS MODULE, WHICH OBTAINS POWER FOR THE TRAILER LIGHTS DIRECTLY FROM THE BATTERY RATHER THAN FROM THE VEHICLE'S TAIL LIGHT AND STOP LAMP CIRCUITS, OR THE USE OF THE MANUFACTURER'S WIRING HARNESS.IN A LETTER DATED SEPTEMBER 2, 1997, FORD NOTIFIED ODI THAT IT INTENDS TO TAKE ACTION TO PRECLUDE FURTHER INCIDENTS INCLUDING ISSUING A TECHNICAL SERVICE BULLETIN TO ITS DEALERS, NOTIFYING TRAILER RENTAL ASSOCIATIONS AND AGENCIES WHERE KNOWN, AND ADVISING OWNERS BY LETTER OF THE PROPER METHOD FOR CONNECTION OF TRAILER TOW WIRING ON THE SUBJECT VEHICLES.THERE WAS NO DEFECT TREND IN THE SUBJECT VEHICLES IDENTIFIED AS A RESULT OF THIS INVESTIGATION, AND FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT WARRANTED TO CONTINUE THE INVESTIGATION.

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