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1996 Ford Explorer

Owner reports · Recalls · Investigations

More warning signs than most Explorer years

Owner complaints for the 1996 Ford Explorer are substantially higher than the model-year median of 609.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 153 of 1,450 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Tires. Review the 570 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 148 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 120 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

195 crash reports37 fire reports179 injury reports

Suspension complaints

97 reports
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Mileage unknown · Oct 6, 2000
Suspension

THE SWAY BAR LINKAGE WAS ENTIRELY MISSING. AT APPROXIMATELY 70 MPH, THE CAR STARTED SWAYING BACK AND FORTH PROGRESSIVELY HARDER, UNTIL THE BRAKES WERE APPRLIED. I INSTALLED THE NEW PARTS TO REPLACE THOSE MISSING AND THE CAR NOW DRIVE PREFECTLY NORMALLY. IT FELT LIKE THE CAR WOULD ROLL OVER IF ALLOWED TO CONTINUE THE SIDE-TO-SIDE…

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THE SWAY BAR LINKAGE WAS ENTIRELY MISSING. AT APPROXIMATELY 70 MPH, THE CAR STARTED SWAYING BACK AND FORTH PROGRESSIVELY HARDER, UNTIL THE BRAKES WERE APPRLIED. I INSTALLED THE NEW PARTS TO REPLACE THOSE MISSING AND THE CAR NOW DRIVE PREFECTLY NORMALLY. IT FELT LIKE THE CAR WOULD ROLL OVER IF ALLOWED TO CONTINUE THE SIDE-TO-SIDE OSCILLATION. *AK

NHTSA ODI #733592

Mileage unknown · Oct 4, 2000
Suspension

FRONT TORSION BAR SEPARATED, CAUSING VEHICLE TO SWAY FROM SIDE TO SIDE . DEALER HAS REPAIRED VEHICLE.*AK

NHTSA ODI #872205

Mileage unknown · Oct 2, 2000
Suspension

I PURCHASED MY 96 FORD EXPLORER IN NOV. 95 AND HAVE HAD A VEHICLE SHUDDER PROBLEM THAT BECOMES A SAFETY PROBLEM WHEN TIRES ARE INFLATED BEYOND THE RECOMMENDED TIRE PRESSURE OF 26PSI. FORD HAVE NOW RECOMMENDED TIRE PRESSURES OF 30PSI, WHICH I CANNOT DO WITHOUT RISKING A VEHICLE LOSS OF CONTROL SITUATION. THE FIRST TIME THIS HAP…

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I PURCHASED MY 96 FORD EXPLORER IN NOV. 95 AND HAVE HAD A VEHICLE SHUDDER PROBLEM THAT BECOMES A SAFETY PROBLEM WHEN TIRES ARE INFLATED BEYOND THE RECOMMENDED TIRE PRESSURE OF 26PSI. FORD HAVE NOW RECOMMENDED TIRE PRESSURES OF 30PSI, WHICH I CANNOT DO WITHOUT RISKING A VEHICLE LOSS OF CONTROL SITUATION. THE FIRST TIME THIS HAPPENED, IT ABSOLUTELY SCARED THE LIVING DAYLIGHTS OUT OF ME, TO PUT IT POLITELY! I HAD JUST PICKED UP THE TRUCK FROM THE MISSION VALLEY FORD AFTER SOME BRAKE WORK. I TOOK THE TRUCK UP TO FREEWAY SPEED AND WHILE TRAVELING OVER SOME ROUGH FREEWAY SURFACE THE TRUCK ALMOST WENT OUT OF CONTROL. I RETURNED TO THE DEALER WHERE FAILURE ANALYSIS WAS PERFORMED. THE ONLY ISSUE THE SERVICE ENGINEER IDENTIFIED AS ABNORMAL WAS THEY HAD SET THE TIRE PRESSURE TO 30PSI(ALL TIRES). RESETTING THE TIRES BACK TO 26PSI ELIMINATED THE PROBLEM.THIS PROBLEM RESURFACED TWICE MORE SINCE AND RESETTING THE TIRES TO 26PSI CORRECTED THE LACK OF CONTROL PROBLEM. THE SHUDDER I NORMALLY FEEL APPEARED TO EXTEND INTO THE STEERING WHEEL AND IT BECAME VERY DIFFICULT FOR ME TO CONTROL THE TRUCK WHEN I TRAVELED OVER A ROUGH PATCH IN THE SURFACE OF A FREEWAY. EMERGENCY BRAKING BROUGHT THE TRUCK BACK UNDER CONTROL. I NO LONGER ALLOW MY WIFE TO DRIVE THE EXPLORER. IM FAMILIAR WITH STEERING WHEEL SHUDDER AS A RESULT OF POOR WHEELING BALANCING, BUT THIS IS DIFFERENT. THE WHOLE VEHICLE SHUDDERS, NOT THE STEERING WHEEL, AT CRUISING SPEEDS OF 60 MPH AND ABOVE, AND IS PARTICULARLY OBVIOUS ON LONG JOURNEYS. THIS WAS IDENTIFIED TO THE FORD SERVICE DEPT., WHO SUGGESTED THAT THE TRACKING AND/OR THE TIRES MAY BE AT FAULT. TRACKING HAS BEEN CHECKED AND NEW TIRES PURCHASED, BUT NEITHER CORRECTED THE PROBLEM. THE SHUDDER PROBLEM HAS BEEN VERIFIED BY THE SERVICE DEPT OF THE DEALER WHERE I PURCHASED MY EXPLORER. SEE ATTACHED SERVICE RECORDS DATED 6/12/97 AND 12/1/98 FOR THIS PROBLEM.*AK

NHTSA ODI #733272

Mileage unknown · Sep 28, 2000
Suspension

PE# 00039; NUT TO HOLD FRONT SWAY BAR HAD SHEARD AWAY. CONSUMER HAS HAD NUT REPLACED BY DEALER. *AK

NHTSA ODI #871790

Mileage unknown · Sep 22, 2000
Suspension

I HAVE REPLACED THE SWAY BAR LINKS TWICE SINCE NEW

NHTSA ODI #732210

Mileage unknown · Sep 21, 2000
Suspension

LEFT FRONT STABILIZER BAR LINK (SWAY BAR LINK) BROKE WHEN DRIVING OVER BUMP IN ROAD. CAR DROVE POORLY AFTER THAT. FORD REPLACED BOTH FRONT LINKS AND CHARGED ME A TOTAL OF $81 FOR THE REPAIR.

NHTSA ODI #732189

Mileage unknown · Sep 21, 2000
Suspension

VEHICLE HAS ALWAYS SWAYED. EVEN AFTER NEW TIRES AND ROTATIONS.REPLACED AXLE SEAL.

NHTSA ODI #732156

Mileage unknown · Sep 12, 2000
SuspensionTires

PE-00-020; ORIGINAL EQUIPMENT TIRES WERE WRANGLERS.. TIRES HAVE BEEN REPLACED WITH FOUR OTHER SETS OF TIRES EVERY 15 THOUSAND MILES DUE TO THE CUPPING ON THE FRONTAL TIRES, AROUND THE OUTTER EDGE, WHICH WAS CAUSING EXCESSIVE WEAR AND VIBRATION WHEN DRIVING AT ANY SPEED. VEHICLE HAVE BEEN ALIGNED. EXCESSIVE WEAR CONTROL TO OCC…

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PE-00-020; ORIGINAL EQUIPMENT TIRES WERE WRANGLERS.. TIRES HAVE BEEN REPLACED WITH FOUR OTHER SETS OF TIRES EVERY 15 THOUSAND MILES DUE TO THE CUPPING ON THE FRONTAL TIRES, AROUND THE OUTTER EDGE, WHICH WAS CAUSING EXCESSIVE WEAR AND VIBRATION WHEN DRIVING AT ANY SPEED. VEHICLE HAVE BEEN ALIGNED. EXCESSIVE WEAR CONTROL TO OCCUR ..*AK *JB

NHTSA ODI #870287

Mileage unknown · Aug 22, 2000
SuspensionTires

WHILE WIFE WAS DRIVING FELT SOME VIBRATION AND STARTED TO SLOW DOWN, THEN AUTOMIBILE BEGAN TO SWAY- LATER, FOUND OUT FROM THE POLICE OFFICER THAT FIRESTONE TIRE THAT WAS ON AND TREAD HAD BEGAN TO PEEL OFF. *AK

NHTSA ODI #868356

Mileage unknown · Aug 5, 2000
SuspensionCrash

TIRE DELAMINATED WHILE DRIVING ON A MULTI-LANE HIGHWAY IN MODERATE TRAFFIC. THE VEHICLE SUDDENLY SLOWED AND MY WIFE REACTED BY FURTHER SLOWING THE VEHICLE TO PREVENT FURTHER VEHICLE JARRING/SWAYING. SHE WAS ABLE TO FIGHT THE LOSS OF VEHICLE CONTROL, AND CROSS SEVERAL LANES OF TRAFFIC TO STOP THE VEHICLE ON THE SHOULDER. THE T…

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TIRE DELAMINATED WHILE DRIVING ON A MULTI-LANE HIGHWAY IN MODERATE TRAFFIC. THE VEHICLE SUDDENLY SLOWED AND MY WIFE REACTED BY FURTHER SLOWING THE VEHICLE TO PREVENT FURTHER VEHICLE JARRING/SWAYING. SHE WAS ABLE TO FIGHT THE LOSS OF VEHICLE CONTROL, AND CROSS SEVERAL LANES OF TRAFFIC TO STOP THE VEHICLE ON THE SHOULDER. THE TIRE FLAP TORE THE WHEEL WELL AND SIDE OF THE VEHICLE, CAUSING OVER$2000 DAMAGE. THIS FAILURE PUT THE LIVES OF MY WIFE, TWO YOUNG CHILDREN, TWO OTHER PASSENGERS, AND OTHER DRIVERS IN GRAVE DANGER. I AM OFFENDED THAT FIRESTONE AND FORD HAVE NOT ACCEPTED RESPONSIBILITY AND PUT CONTAINMENT PLANS INTO ACTION. THIS IS THE SECOND OCCURRANCE OF A TIRE ISSUE ON THIS VEHICLE (WITH THE ORIGINAL EQUIPMENT FIRESTONE RADIAL ATX TIRES). WHEN THE FIRST OCCURRED, WE NOTICED A THUMPING SOUND AND UPON INSPECTION FOUND THAT THE TREAD WAS MISSING (DOWN TO HE STEEL BELT) IN ONE LOCALIZED AREA OF THE INNER EDGE OF THE TREAD (ABOUT 4" DIAMETER FAILURE). I FOUND THIS AN ODD FAILURE AND APPROACHED THE LOCAL FORD DEALERSHIP, WHO ATTRIBUTED IT TO WHEEL ALIGNMENT. THEY CLAIMED NO RESPONSIBILITY AND OFFERED NO SUGGESTION. THE SERVICE MANAGER EVEN RESORTED TO VULGER LANGUAGE DIRECTED AT ME. I SPOKE TO A CUSTOMER MEDIATOR AND BERGE FORD EVENTUALLY PERFORMED A WHEEL ALIGNMENT FREE, BUT I PAID FOR THE TIRE REPLACEMENT (2 TIRES). I DID NOT REPORT THIS TO FIRESTONE AT THE TIME. THE FLUID HAS LEAKED OUT OF BOTH FRONT SHOCK ABSORBERS. I CONTINUE TO HAVE ISSUES WITH ENGINE PING AND GAVE UP AFTER BERGEFORD ATTEMPTED 3 TIMES TO RESOLVE THE ISSUE. *AK( DOT NUMBER: TIRE SIZE: 235/75R15 )

NHTSA ODI #726746

Official recalls

6

09V399000 · Vehicle Speed Control

Oct 13, 2009

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

00V402000 · Suspension

Nov 28, 2000

VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.

Consequence & remedy

Consequence: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE BOTH THE LEFT AND RIGHT FRONT SWAY BAR LINKS.

97V137000 · Structure:body:hatchback/liftgate:support Device/strut

Aug 19, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THE LIFTGATE ASSIST GAS CYLINDER BRACKET ON THE RIGHT HAND BODYSIDE OUTER PANEL WAS INCORRECTLY WELDED.

Consequence & remedy

Consequence: THE GAS CYLINDER BRACKET MAY NOT PROPERLY SUPPORT THE LIFTGATE INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL REINFORCE THE BRACKET ATTACHMENT WITH TWO POP RIVETS.

97V074000 · Vehicle Speed Control

Apr 30, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 5.0L ENGINES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, IDAHO, IOWA, MAINE, MICHIGAN (UPPER PENINSULA ONLY), MINNESOTA, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. THESE VEHICLES, WHEN OPERATED FOR EXTENDED PERIODS OF TIME AT HIGHWAY SPEEDS AND TEMPERATURES BELOW -20 DEGREES FARENHEIT, DO NOT RETURN TO IDLE DUE TO ICE IN THE THROTTLE BODY.

Consequence & remedy

Consequence: ALTHOUGH THE VEHICLE CAN BE CONTROLLED BY EITHER APPLYING THE SERVICE BRAKES OR SHIFTING THE TRANSMISSION TO NEUTRAL, INCREASED BRAKE PEDAL EFFORTS OR SOME INCREASE IN STOPPING DISTANCE CAN RESULT.

Remedy: DEALERS WILL INSTALL A REVISED PCV SYSTEM WITH WATER HEATED VACUUM SOURCE.

96V161000 · Equipment:other:labels

Aug 29, 1996

THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .

Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.

96V070000 · Latches/locks/linkages:doors:latch

Apr 22, 1996

WHEN IN THE SECONDARY LATCHED POSITION, THE DRIVER DOOR LATCHES MAY OPEN WHEN SUBJECTED TO TRANSVERSE LOADS LESS THAN THAT SPECIFIED IN FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."

Consequence & remedy

Consequence: THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1,000 POUND TRANSVERSE LOAD.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE DRIVER DOOR LATCH.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE00039 · Front Suspension Stabilizer Bar Link

Opened Sep 20, 2000 · Closed Nov 30, 2000

Status: closed (inferred from source dates) · Suspension

There is no summary currently available

PE99068 · Accelerator Pedal

Opened Nov 1, 1999 · Closed Mar 9, 2000

Status: closed (inferred from source dates) · Power Train

There is no summary currently available

PE97010 · Electrical Fire In Center Console

Opened Mar 13, 1997 · Closed Sep 4, 1997

Status: closed (inferred from source dates) · Electrical System

THIS INVESTIGATION REVEALED THAT CONSOLE FIRES IN THE SUBJECT VEHICLES MOST OFTEN OCCURRED WHILE VEHICLES EQUIPPED WITH THE LAMP OUTAGE MODULE (LOM), WHICH IS PART OF THE MESSAGE CENTER, WERE TOWING A TRAILER AND WHICH HAD BEEN MODIFIED BY ADDING AN AFTERMARKET TRAILER WIRING HARNESS INTO THE VEHICLE'S TAILLIGHT CIRCUITS.THE OWNER'S MANUAL STATES NEVER AND MORE THAN OTHER TRAILER LIGHT BULB TO ONE CIRCUIT HOWEVER TRAILERS FREQUENTLY CONTAIN SEVERAL BULBS.THE RESULTING EXCESS CURRENT PASSING THROUGH THE LOM COULD CAUSE IT TO OVERHEAT RESULTING IN A FIRE.PROPER AFTERMARKET INSTALLATION OF TRAILER WIRING REQUIRES THE USE OF A BYPASS MODULE, WHICH OBTAINS POWER FOR THE TRAILER LIGHTS DIRECTLY FROM THE BATTERY RATHER THAN FROM THE VEHICLE'S TAIL LIGHT AND STOP LAMP CIRCUITS, OR THE USE OF THE MANUFACTURER'S WIRING HARNESS.IN A LETTER DATED SEPTEMBER 2, 1997, FORD NOTIFIED ODI THAT IT INTENDS TO TAKE ACTION TO PRECLUDE FURTHER INCIDENTS INCLUDING ISSUING A TECHNICAL SERVICE BULLETIN TO ITS DEALERS, NOTIFYING TRAILER RENTAL ASSOCIATIONS AND AGENCIES WHERE KNOWN, AND ADVISING OWNERS BY LETTER OF THE PROPER METHOD FOR CONNECTION OF TRAILER TOW WIRING ON THE SUBJECT VEHICLES.THERE WAS NO DEFECT TREND IN THE SUBJECT VEHICLES IDENTIFIED AS A RESULT OF THIS INVESTIGATION, AND FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT WARRANTED TO CONTINUE THE INVESTIGATION.

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